PDMnt Network Interface

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PDMnt Network Interface Hardware Guide Version NT 2.20

Version NT 2.20

Version NT 2.20, 31 January 2013 Copyright 2013 ACS Motion Control Ltd. Changes are periodically made to the information in this document. Changes are published as release notes and are subsequently incorporated into updated revisions of this document. No part of this document may be reproduced in any form without prior written permission from ACS Motion Control. TRADEMARKS ACS Motion Control, PEG and SPiiPlus are trademarks of ACS Motion Control Ltd. EtherCAT is registered trademark and patented technology; licensed by Beckhoff Automation, Germany. Visual Basic and Windows are trademarks of Microsoft Corporation. Any other companies and product names mentioned herein may be the trademarks of their respective owners. ACS Motion Control, Ltd. Ramat Gabriel Industrial Park POB 5668 Migdal HaEmek, 10500 ISRAEL Tel: (972) (4) 6546440 Fax: (972) (4) 6546443 Web Site: www.acsmotioncontrol.com Information: info@acsmotioncontrol.com Tech Support: support@acsmotioncontrol.com NOTICE The information in this document is deemed to be correct at the time of publishing. ACS Motion Control reserves the right to change specifications without notice. ACS Motion Control is not responsible for incidental, consequential, or special damages of any kind in connection with using this document. Version NT 2.20 iii Hardware Guide

Changes in Version NT 2.20 Page Change Conventions Used in this Document Text Formats Several text formats and fonts, illustrated in Table 1, are used in the text to convey information about the text. Table 1 Text Format Conventions Text Description BOLD CAPS ACSPL+ elements (commands, functions, operators, standard variables, etc.) when mentioned in the text. Software tool menus, menu items, dialog box names and dialog box elements. bold Emphasis or an introduction to a key concept. Bold Blue Links within this document, to web pages, and to e-mail addresses. Italics Blue Used to highlight referenced documentation. Flagged Text The following symbols are used for flagging text in this document: Note Notes include helpful information or tips. Version NT 2.20 iv Hardware Guide

Caution A Caution describes a condition that may result in damage to equipment. Warning A Warning describes a condition that may result in serious bodily injury or death. Advanced Indicates a topic for advanced users. Model Highlights a specification, procedure, condition, or statement that depends on the product model. Related Documents The following documents provide additional details relevant to this guide: Table 2 Related Documentation (page 1 of 2) Document Description SPiiPlus Command & Variable Complete description of all variables and commands in the Reference Guide ACSPL+ programming language. SPiiPlus C Library Reference C++ and Visual Basic libraries for host PC applications. This guide is applicable for all the SPiiPlus motion control products. SPiiPlus COM Library Reference COM Methods, Properties, and Events for Communication with the Controller. SPiiPlus MMI Application Studio A complete guide for using the SPiiPlus MMI Application Studio User Guide and associated monitoring tools. SPiiPlus NT/DC Hardware Guide Technical description of the SPiiPlus NT/DC product line. SPiiPlus SDMnt Hardware Guide Technical description of the SPiiPlus SDMnt Step Motor Drive Module. SPiiPlus UDMnt Hardware Guide Technical description of the SPiiPlus UDMnt Universal Drive Module. Version NT 2.20 v Hardware Guide

Table 2 Related Documentation (page 2 of 2) Document MC4U-CS Control Module Hardware Guide SPiiPlus IOMnt EtherCAT Module SPiiPlus NT PEG and MARK Operations Application Notes About this Document Description Technical description of the MC4U Control Module integrated motion control product line. Technical description of the SPiiPlus IOMnt EtherCAT Module which is a general purpose digital IO module for Ethernet systems. Provides details on using the PEG commands in NT systems. This document provides the technical details for the PDMnt Network Interface, which is a network module designed for controlling external drives and I/Os. The document is organized as follows: Chapter 1 - PDMnt Network Interface Overview Chapter 2 - Safety and EMC Guidelines Chapter 3 - Electrical Interfaces Chapter 4 - Jumpers and DIP Switches Chapter 5 - LED Indicators Version NT 2.20 vi Hardware Guide

Table of Contents Table of Contents Conventions Used in this Document........................................... iii Text Formats............................................................ iii Flagged Text............................................................ iii Related Documents......................................................... iv About this Document....................................................... v 1 PDMnt Network Interface Overview.................................. 1 1.1 PDMnt Dimensions.............................................. 2 1.2 Drive Interfaces................................................. 3 1.3 General Purposes I/O............................................. 4 1.4 Ethernet Communication Channels.................................. 5 1.5 Voltage Supplies................................................. 6 1.6 EtherCAT Network Cable Limitation................................ 7 2 Safety and EMC Guidelines......................................... 8 2.1 General Safety Guidelines......................................... 8 2.1.1 Emergency Stop Device......................................... 8 2.1.2 Fail-Safe Logic Recommendation.................................. 8 2.1.3 Initial Logic State of Outputs..................................... 8 2.2 Grounding...................................................... 9 2.3 Fault & Error Handling........................................... 9 3 Electrical Interfaces............................................... 10 3.1 J1-J4 - Drive Connectors......................................... 10 3.2 J5 - General Purpose I/O Connector................................. 11 3.3 J6 - Ethernet Output Connector.................................... 13 3.4 J7 - Ethernet Input Connector..................................... 13 3.5 J8-24V Control Supply Connector................................. 14 3.6 PDMnt Connectivity............................................. 15 3.6.1 Drive Enable Signal............................................ 15 3.6.2 Drive Fault (Alarm) Signal...................................... 15 3.6.3 GP Input Signal in Sink Mode.................................... 16 3.6.4 GP Input Signal in Source Mode.................................. 16 3.6.5 Safety (Limits) Input Signals in Sink Mode......................... 17 3.6.6 Safety (Limits) Input Signals in Source Mode....................... 17 3.6.7 GP Output Signal in Sink Mode.................................. 18 3.6.8 GP Output Signal in Source Mode................................ 18 3.7 Pulse/Dir Interface.............................................. 19 4 Jumpers and DIP Switches......................................... 20 4.1 PDMnt Jumpers................................................ 20 4.2 PDMnt DIP Switches............................................ 21 5 LED Indicators.................................................. 24 Version NT 2.20 vi Hardware Guide

List of Figures List of Figures Figure 1 PDMnt Network Interface.......................................... 1 Figure 2 PDMnt Dimensions............................................... 2 Figure 3 Drive Enable Connectivity........................................ 15 Figure 4 Drive Fault (Alarm) Connectivity................................... 15 Figure 5 GP Input Signal in Sink Mode Connectivity........................... 16 Figure 6 GP Input Signal in Source Mode Connectivity......................... 16 Figure 7 Safety (Limits) Input Signals Sink Mode Connectivity.................. 17 Figure 8 Safety (Limits) Input Signals in Source Mode Connectivity.............. 17 Figure 9 GP Output Signal in Sink Mode Connectivity......................... 18 Figure 10 GP Input Signal in Source Mode Connectivity......................... 18 Figure 11 Pulse/Dir Interface............................................... 19 Figure 12 PDMnt Jumpers................................................. 20 Figure 13 PDMnt LED Locations........................................... 24 Version NT 2.20 vii Hardware Guide

List of Tables List of Tables Table 1 Text Format Conventions.......................................... iii Table 2 Related Documentation............................................ iv Table 3 PDMnt Drive Interfaces........................................... 3 Table 4 PDMnt General Purpose I/O Signals.................................. 4 Table 5 PDMnt Ethernet Communication Signals.............................. 5 Table 6 Voltage Supplies................................................. 6 Table 7 J1-J4 Drive Connector Pinout...................................... 10 Table 8 J5 - General Purpose I/O Connector Pinout........................... 11 Table 9 J6 - Ethernet (Master) Connector Pinout.............................. 13 Table 10 J7 - Ethernet (Slave) Connector Pinout............................... 14 Table 11 J8-24V Control Supply Connector Pinout............................ 14 Table 12 PDMnt Jumpers and Setting....................................... 20 Table 13 DIP Switch Settings.............................................. 21 Table 14 PDMnt LED Indicators........................................... 24 Version NT 2.20 viii Hardware Guide

PDMnt Network Interface Overview 1 PDMnt Network Interface Overview The PDMnt is a network module designed for controlling external drives and I/Os. There are three PDMnt versions: PDMnt-4 - A 4-axes Pulse/Dir interface for step and servo motors. PDMnt-8/8-D - An 8 x digital output and 8 x digital input that can operate off 5Vdc or 24Vdc and can be configured either as a sink or source. PDMnt-4-8/8-D- Combines the PDMnt-4 and PDMnt-8/8-D for providing a 4 x Pulse/Dir interface, 8 x digital inputs and 8 x outputs. Figure 1 PDMnt Network Interface This chapter provides the PDMnt technical details. Version NT 2.20 1 Hardware Guide

PDMnt Network Interface Overview 1.1 PDMnt Dimensions Figure 2 presents the PDMnt physical dimensions (in mm). Figure 2 PDMnt Dimensions Version NT 2.20 2 Hardware Guide

PDMnt Network Interface Overview 1.2 Drive Interfaces Table 3 presents the PDMnt Drive interfaces. Table 3 PDMnt Drive Interfaces (page 1 of 2) Description Pulse/Dir Output Signal Designation #_PULSE± Remarks # - can be: 0, 1, 2, or 3 Quantity Interface type Maximum frequency #_DIR± Four pairs (one pair per axis) Differential, RS422 compatible. 4 MHz (4,000,000 pulses per second) Minimum pulse width 120 ns Maximum pulse width 50 S Default state Pulse= 1 On power-up Dir = 0 Drive Enable Signal Designation #_ENA Quantity Four, one per axis. Interface type Opto-isolated, sink/source, two terminal, 5 Vdc ±10% or 24 Vdc ±20%, up to 20 ma. Maximum drop voltage <0.8 V. Upon power-up, the signal is high impedance (no current through the output transistor). Short and over-current protected. Drive Fault Signal Designation #_FLT Quantity Four, one per axis. Interface type Opto-isolated, sink/source, two terminal, 5 Vdc ±10% or 24 Vdc ±20%, up to 20 ma. Maximum input current <14 ma. Fault state (drive alarm) = no current via input # - can be: 1(count up), 0 (count down) The pulse width should be less than half a cycle of the maximal P/D frequency. For example, if the maximum velocity is 500,000 pulses/sec, the maximum pulse width should be 1 Sec Version NT 2.20 3 Hardware Guide

PDMnt Network Interface Overview Table 3 PDMnt Drive Interfaces (page 2 of 2) Safety Inputs Signal Designation Quantity Interface type Description #_RL #_LL Eight (two per axis) Single-ended, opto-isolated. Configurable by the user as either source or sink: 5 Vdc ±10% or 24 Vdc ±20% Maximum input current <14 ma Reference: V_SUP_SFTY. Remarks Sink/Source configured by jumper JP1. Default = Sink. Section 4.1 - PDMnt Jumpers. Limit off = No current via input. 1.3 General Purposes I/O Table 4 presents the PDMnt general purpose I/O signals. Table 4 PDMnt General Purpose I/O Signals (page 1 of 2) Description Remarks General Purpose Inputs Signal Designation IN0, IN1, IN2, IN3, IN4, IN5, IN6, IN7 Quantity Eight. Type Single-ended, opto-isolated. Configurable by the user as either source or sink: 5Vdc (+10%) or 24Vdc (+20%). Referenced to V_SUP_IO (Sink) or V_RET_IO (Source) Maximum input current <14 ma Input off = No current via input. Sink/Source configured by jumper JP3. Default = Sink. See Section 4.1 - PDMnt Jumpers. Version NT 2.20 4 Hardware Guide

PDMnt Network Interface Overview Table 4 PDMnt General Purpose I/O Signals (page 2 of 2) General Purpose Outputs Signal Designation Quantity Type Description OUT0, OUT1, OUT2, OUT3, OUT4, OUT5, OUT6, OUT7 Eight Single-ended, opto-isolated. Configurable by the user as either source or sink: 5 Vdc ±10% or 24 Vdc ±20% Referenced to V_RET_IO (Sink) or V_SUP_IO (Source). Maximum output current <50 ma Total output power: 400 ma Drop voltage <1.8V Upon power-up, signal is high impedance (no current through the output transistor). Short and over-current protected. Remarks Sink/Source configured by jumper JP2. Default= Sink. Section 4.1 - PDMnt Jumpers 1.4 Ethernet Communication Channels Table 5 presents the PDMnt Ethernet communication signals. Table 5 Signal Designation PDMnt Ethernet Communication Signals Description Transmit: ETH#_TX± Receive: ETH#_RX± Remarks Line impedance 100Ω Galvanic Isolated Quantity Two ETH1(IN) and ETH2(OUT) Protocol TPC/IP 10/100Mbps Version NT 2.20 5 Hardware Guide

PDMnt Network Interface Overview 1.5 Voltage Supplies Table 6 details the voltages have to be provided to the PDMnt for normal operation. Each voltage must be provided with its own return line. Note All voltages are galvanically isolated inside the PDMnt. Table 6 Voltage Supplies Description Remarks 24V control supply 24V Supply for internal circuits User has to provide this voltage only when the PDMnt is a stand-alone unit. If it is installed in the MC4U, the supply is internal. Range 24 V ± 10% Maximum current 250 ma Maximum input 5.5 W @ 21.6 V power V_SUP_IO Supply for general purpose I/O User has to provide this voltage for I/O supply Range 5 Vdc ±10% or 24 Vdc ±20% Maximum current < 500 ma V_SUP_SFTY Supply for safety inputs (limits) User has to provide this voltage for safety inputs supply Range 5 Vdc ±10% or 24 Vdc ±20% Maximum current < 150 ma Version NT 2.20 6 Hardware Guide

PDMnt Network Interface Overview 1.6 EtherCAT Network Cable Limitation Caution For proper operation of the unit installed in an EtherCAT network strict adherence to the cable length limitations given in this section is required. The minimum cable length between units in an EtherCAT network is 1m; the maximum length is 25m. Note ACS Motion Control recommends using BECKHOFF ZK1090-9191-0250 cable, or its equivalent. Version NT 2.20 7 Hardware Guide

Safety and EMC Guidelines 2 Safety and EMC Guidelines 2.1 General Safety Guidelines Warning Read and understand the following precautions before operating the PDMnt! Under emergency situations the unit should be completely disconnected from any power supply. The Left/Right Limits on ACS Motion Control products are designed for use in conjunction with customer-installed devices to protect driver load. The end user is responsible for complying with all Electrical Codes. 2.1.1 Emergency Stop Device 1. Locate an emergency stop device at each operator control station and other operating stations where an emergency stop may be required. 2. The emergency stop device shall disconnect all electrical equipment connected to the PDMnt from their respective power supplies. 3. It will not be possible to restore the circuit until the operator manually resets the emergency stop. 4. In situations with multiple emergency stop devices the circuit shall not be restored until all emergency stops devices are manually reset. 2.1.2 Fail-Safe Logic Recommendation ACS Motion Control recommends connecting all safety inputs (limit inputs and emergency stop input) with a fail safe logic. The intention is that during normal operation the inputs are active. When a safety event happens (or the input wire is cut) the input becomes zero and the controller identifies that as a fault. 2.1.3 Initial Logic State of Outputs The relevance of analog and digital output pins is product and model dependent. The initial logic state of the inactive analog and digital pins is undefined. They may carry a potential of 5V relative to ground. Version NT 2.20 8 Hardware Guide

Safety and EMC Guidelines 2.2 Grounding Grounding system electrical components is crucial. Warning Verify that all electric circuits and electrical components, including motion controllers, power drives, motors, etc., have a grounding system. Grounding of AC and DC equipment must be in accordance with 29 CFR 1910.304(f). 2.3 Fault & Error Handling If, from any reason, communication with the master is lost, the PDMnt goes into the Alarm state. In the Alarm state the following occurs: System LED is red. Pulse signal goes to default level (high) Direction signals goes to default level (low) I/O goes to default (off, no current) Drive Enable goes to default state (disable). There are two recovery options for Alarm state: 1. Power the 24 Voff and then on. 2. Reset bit using the FCLEAR command. Version NT 2.20 9 Hardware Guide

Electrical Interfaces 3 Electrical Interfaces This chapter details the PDMnt on-board connectors and connectivity. 3.1 J1-J4 - Drive Connectors Label: DRIVE1 J1 DRIVE2 J2 DRIVE3 J3 DRIVE4 J4 Connector Type: DB-HD, 15-pin female Mating Type: DB-HD, 15-pin male The pinout for the J1-J4 connectors is given in Table 7. Table 7 J1-J4 Drive Connector Pinout Pin Name Description 1 #_RL Right limit 2 #_LL Left limit 3 V_SUP_IO Input/Output Supply (for ease of installation, use this voltage for drive Enable/Fault if isolation is not required between I/O and Drive Enable/Fault) 4 #_DIR- Direction inverted 5 #_PULSE- Clock inverted 6 V_SFTY_RTN Safety supply return. 7 V_SUP_SFTY Safety supply. 8 V_RTN_IO Input/Output Supply Return (for ease of installation, use this voltage for drive Enable/Fault if isolation is not required between I/O and Drive Enable/Fault) 9 #_DIR+ Direction non-inverted 10 #_PULSE+ Clock non inverted 11 #_FLT+ Fault input non-inverted. 12 #_FLT- Fault input inverted 13 #_ENA+ Enable output non-inverted 14 #_ENA- Enable output non-inverted 15 DGND Internal digital supply return. Version NT 2.20 10 Hardware Guide

Electrical Interfaces 3.2 J5 - General Purpose I/O Connector Label: J5 DIGITAL I/O Connector Type: DB-HD, 26-pin female Mating Type: DB-HD, 26-pin male The pinout for the J5 connector is given in Table 8. Table 8 J5 - General Purpose I/O Connector Pinout (page 1 of 2) Pin Name Description 1 OUT1 Digital Output 1 2 OUT3 Digital Output 3 3 OUT5 Digital Output 5 4 OUT7 Digital Output 7 5 IN1 Digital Input 1 6 IN3 Digital Input 3 7 IN5 Digital Input 5 8 IN7 Digital Input 7 9 V_SUP_IO Input/Output Supply 10 OUT0 Digital Output 0 11 OUT2 Digital Output 2 12 OUT4 Digital Output 4 13 OUT6 Digital Output 6 14 IN0 Digital Input 0 15 IN2 Digital Input 2 16 IN4 Digital Input 4 17 IN6 Digital Input 6 18 V_RTN_IO Input/Output Supply Return 19 24VDC +24 Vdc (for ease of installation, if the GP I/O and safety works with 24 V and no isolation is required between safety, I/O and 24V control supply, then short this pin to 9 and 22 so additional 24 V power supply is not required for I/O and safety) 20 24VRTN 24 Vdc (for ease of installation, if the GP I/O and safety works with 24 V and no isolation is required between safety, I/O and 24V control supply, then short this pin to 18 and 21so additional 24 V power supply is not required for I/O and safety) Version NT 2.20 11 Hardware Guide

Electrical Interfaces Table 8 J5 - General Purpose I/O Connector Pinout (page 2 of 2) Pin Name Description 21 V_SFTY_RTN Safety supply return. 22 V_SUP_SFTY Safety supply. 23 - Not connected 24 - Not connected 25 - Not connected 26 - Not connected Note With the PDMnt installed in a network, the user can obtain the exact mapping of the ACSPL+ IN and OUT variables to the connector pins for each unit in the system through the SPiiPlus MMI Application Studio: 1. Select Toolbox Setup System Configuration Wizard View System Task 2. Click View Report, the System Configuration Report is displayed, for example: Version NT 2.20 12 Hardware Guide

Electrical Interfaces 3.3 J6 - Ethernet Output Connector Label: J6 OUTPUT Connector Type: RJ45 Mating Type: Ethernet plug The pinout for the J6 connector is given in Table 9. Table 9 J6 - Ethernet (Master) Connector Pinout Pin Name Description 1 TD+ Positive transmit signal 2 TD- Negative transmit signal 3 RD+ Positive receive signal 4 - Not connected 5 - Not connected 6 RD- Negative receive signal 7 - Not connected 8 - Not connected 3.4 J7 - Ethernet Input Connector Label: J7 INPUT Connector Type: RJ45 Mating Type: Ethernet plug The pinout for the J7 connector is given in Table 10. Version NT 2.20 13 Hardware Guide

Electrical Interfaces Table 10 J7 - Ethernet (Slave) Connector Pinout Pin Name Description 1 TD+ Positive transmit signal 2 TD- Negative transmit signal 3 RD+ Positive receive signal 4 - Not connected 5 - Not connected 6 RD- Negative receive signal 7 - Not connected 8 - Not connected 3.5 J8-24V Control Supply Connector Model This connector is relevant only for stand-alone units. Label: J8 Connector Type: Phoenix MCV 1,5/ 3-GF-3,81 Mating Type: Phoenix MCV 1,5/ 3-STF-3,81 The pinout for the J8 connector is given in Table 11. Table 11 J8-24V Control Supply Connector Pinout Pin Name Description 1 24VDC +24 Vdc supply 2 24VRTN 24 Vdc supply return 3 PE Protected Earth Version NT 2.20 14 Hardware Guide

Electrical Interfaces 3.6 PDMnt Connectivity This section details the PDMnt Network Interface connectivity. 3.6.1 Drive Enable Signal Figure 3 depicts the connection of the Drive Enable signal. SPiiplus PD Drive Enable signal J1-J4 Drive V_SUP_IO 3 VCC R ENA+ 13 Enable+ VCC R 14 ENA- Enable- to SPii V_RTN_IO 8 Figure 3 Drive Enable Connectivity 3.6.2 Drive Fault (Alarm) Signal Figure 4 depicts the connection of the Drive Fault (Alarm) signal. Drive Drive fault signal J1-J4 SPiiPlus PD VCC VCC 11 R FLT+ Fault 1 12 FLT- Figure 4 Drive Fault (Alarm) Connectivity Version NT 2.20 15 Hardware Guide

Electrical Interfaces 3.6.3 GP Input Signal in Sink Mode Figure 5 depicts the connection of the GP input signal connectivity in sink mode. J5 V_SUP_IO GP input Sink SPiiPlus PD 9 VCC SINK SOURCE 5V=220R 24V=6.2K R EXT SUPPLY 14 IN0 1 8 3 5/24V 0 SW 1 2 18 V_RET_IO 1 2 J3 JUMPER1 Figure 5 GP Input Signal in Sink Mode Connectivity 3.6.4 GP Input Signal in Source Mode Figure 6 depicts the connection of the GP input signal connectivity in source mode. J5 V_SUP_IO GP input Source SPiiPlus PD SW4 1 2 9 SINK SOURCE 5V=220R 24V=6.2K VCC R EXT SUPPLY 14 IN0 1 8 3 5/24V 0 18 V_RET_IO 1 2 J3 JUMPER1 Figure 6 GP Input Signal in Source Mode Connectivity Version NT 2.20 16 Hardware Guide

Electrical Interfaces 3.6.5 Safety (Limits) Input Signals in Sink Mode Figure 7 depicts the connection of the Safety (Limits) input signals connectivity in sink mode. Figure 7 Safety (Limits) Input Signals Sink Mode Connectivity 3.6.6 Safety (Limits) Input Signals in Source Mode Figure 8 depicts the connection of the Safety (Limits) input signals connectivity in source mode. J1 V_SUP_SFTY limit input Source SPiiPlus PD SW8 1 2 6 SINK SOURCE 5V=220R 24V=6.2K VCC R EXT SUPPLY 1 RL 1 8 3 5/24V 0 7 V_SFTY_RTN 1 2 J1 JUMPER1 Figure 8 Safety (Limits) Input Signals in Source Mode Connectivity Version NT 2.20 17 Hardware Guide

Electrical Interfaces 3.6.7 GP Output Signal in Sink Mode Figure 9 depicts the connection of the GP output signal connectivity in sink mode. SPiiplus PD GP output sink J1-J4 User IO board V_SUP_IO 9 VCC R current limit OUT0 10 LED D13 V_RTN_IO 18 Figure 9 GP Output Signal in Sink Mode Connectivity 3.6.8 GP Output Signal in Source Mode Figure 10 depicts the connection of the GP output signal connectivity in source mode. SPiiplus PD GP output source J1-J4 User IO board V_SUP_IO 9 VCC R current limit OUT0 10 LED D11 V_RTN_IO 18 Figure 10 GP Input Signal in Source Mode Connectivity Note For ease of installation, if the GP I/O and safety inputs supply is 24 V and no isolation is required between the safety, I/O and 24V control supply, then short pins number 18 to pin to 21 and 22, and make additional shorts between pins number 22 to 19 and 9. Then the external 24 V power supply for I/O and safety can be eliminated. Version NT 2.20 18 Hardware Guide

Electrical Interfaces 3.7 Pulse/Dir Interface Figure 11 depicts the PDMnt Pulse/Dir interface. SPiiPlus PD Pulse/Dir interface J1-J4 (HD15 female) 1 IN OUT OUT VCC GND 2 3 16 8 51R 51R 10 5 PULSE+ PULSE- 26C31 1 IN OU T OU T VC C GN D 2 3 16 8 51R 51R 9 4 DIR+ DIR- 26C31 Figure 11 Pulse/Dir Interface Version NT 2.20 19 Hardware Guide

Jumpers and DIP Switches 4 Jumpers and DIP Switches This chapter provides details of the PDMnt jumpers and switches. 4.1 PDMnt Jumpers The jumpers located on the PDMnt serve for setting: Safety inputs in sink and source configuration Digital outputs in sink and source configuration Digital inputs in sink and source configuration. There are three jumpers as shown in Figure 12 located between connectors J3 and J5. Figure 12 PDMnt Jumpers Table 12 PDMnt Jumpers and Setting Jumper Function Jumper Settings JP1 Safety inputs in sink and source Position 1,2 - sink Position 2,3 - source Default: sink JP2 Digital outputs in sink and source Position 1,2 - sink Position 2,3 - source Default: sink JP3 Digital inputs in sink and source Position 1,2 - sink Position 2,3 - source Default: sink Version NT 2.20 20 Hardware Guide

Jumpers and DIP Switches 4.2 PDMnt DIP Switches There are 6 DIP switches, numbered 1 to 6, on the card that the user can use to set the node number (binary code) of the PDMnt in the net. The number is set by positioning the switches in either the OFF or ON position, where: OFF - 0 ON - 1 Switch 1 is the LSB The switch settings and their associated Node ID are given in Table 13. Table 13 DIP Switch Settings (page 1 of 3) DIP Switch Node ID 1 2 3 4 5 6 0 OFF OFF OFF OFF OFF OFF 1 ON OFF OFF OFF OFF OFF 2 OFF ON OFF OFF OFF OFF 3 ON ON OFF OFF OFF OFF 4 OFF OFF ON OFF OFF OFF 5 ON OFF ON OFF OFF OFF 6 OFF ON ON OFF OFF OFF 7 ON ON ON OFF OFF OFF 8 OFF OFF OFF ON OFF OFF 9 ON OFF OFF ON OFF OFF 10 OFF ON OFF ON OFF OFF 11 ON ON OFF ON OFF OFF 12 OFF OFF ON ON OFF OFF 13 ON OFF ON ON OFF OFF 14 OFF ON ON ON OFF OFF 15 ON ON ON ON OFF OFF 16 OFF OFF OFF OFF ON OFF 17 ON OFF OFF OFF ON OFF 18 OFF ON OFF OFF ON OFF 19 ON ON OFF OFF ON OFF 20 OFF OFF ON OFF ON OFF 21 ON OFF ON OFF ON OFF 22 OFF ON ON OFF ON OFF 23 ON ON ON OFF ON OFF 24 OFF OFF OFF ON ON OFF 25 ON OFF OFF ON ON OFF Version NT 2.20 21 Hardware Guide

Jumpers and DIP Switches Table 13 DIP Switch Settings (page 2 of 3) DIP Switch Node ID 1 2 3 4 5 6 26 OFF ON OFF ON ON OFF 27 ON ON OFF ON ON OFF 28 OFF OFF ON ON ON OFF 29 ON OFF ON ON ON OFF 30 OFF ON ON ON ON OFF 31 ON ON ON ON ON OFF 32 OFF OFF OFF OFF OFF ON 33 ON OFF OFF OFF OFF ON 34 OFF ON OFF OFF OFF ON 35 ON ON OFF OFF OFF ON 36 OFF OFF ON OFF OFF ON 37 ON OFF ON OFF OFF ON 38 OFF ON ON OFF OFF ON 39 ON ON ON OFF OFF ON 40 OFF OFF OFF ON OFF ON 41 ON OFF OFF ON OFF ON 42 OFF ON OFF ON OFF ON 43 ON ON OFF ON OFF ON 44 OFF OFF ON ON OFF ON 45 ON OFF ON ON OFF ON 46 OFF ON ON ON OFF ON 47 ON ON ON ON OFF ON 48 OFF OFF OFF OFF ON ON 49 ON OFF OFF OFF ON ON 50 OFF ON OFF OFF ON ON 51 ON ON OFF OFF ON ON 52 OFF OFF ON OFF ON ON 53 ON OFF ON OFF ON ON 54 OFF ON ON OFF ON ON 55 ON ON ON OFF ON ON 56 OFF OFF OFF ON ON ON 57 ON OFF OFF ON ON ON 58 OFF ON OFF ON ON ON 59 ON ON OFF ON ON ON 60 OFF OFF ON ON ON ON 61 ON OFF ON ON ON ON Version NT 2.20 22 Hardware Guide

Jumpers and DIP Switches Table 13 DIP Switch Settings (page 3 of 3) DIP Switch Node ID 1 2 3 4 5 6 62 OFF ON ON ON ON ON 63 ON ON ON ON ON ON For example, if the switches are set as follows: Switch 1 - OFF Switch 2 - ON Switch 3 - OFF Switch 4 - ON Switch 5 - OFF Switch 6 - ON The node number is: 101010 (or 42 in decimal). Version NT 2.20 23 Hardware Guide

LED Indicators 5 LED Indicators Figure 13 shows the location of each PDMnt LED indicator, and Table 14 details their functions. Figure 13 PDMnt LED Locations Table 14 Designator 5V Link/Activity Run System PDMnt LED Indicators Description Yellow Illuminates when 5 V power supply is OK Green Off- No link Blinking -Link and activity On -Link without activity Yellow Off -The device is in the INIT state Blinking (slow) -The device is in the PRE- OPERATIONAL state Single Flash - The device is in the SAFE- OPERATIONAL state On -The device is in OPERATIONAL state Flickering (fast) -The device is in the BOOTSTRAP state Bicolor Red -Communication fault (with the master) Green - Communication is OK. Blinking SW command. Version NT 2.20 24 Hardware Guide