PowerShield 8 Configuration Manual
Introduction Part Number 6300-103 23 August 2017 The information contained in this manual is copyright and may not be reproduced without the written authority of PowerShield Ltd PowerShield Limited PO Box 102-190 NSMC North Shore City 0745 New Zealand
Table of Contents Introduction... 2 1 Glossary... 5 2 The PowerShield 8 Battery Monitoring System... 6 3 The PowerShield Controller... 8 3.1 String States... 8 3.2 Alarms... 10 3.3 Ohmic Measurements... 11 4 Configuration Checklist... 12 5 Connecting to the Controller via the Service Port... 13 6 PowerShield Controller Interface... 14 6.1 Main Window... 14 6.1.2 Navigation Bar... 15 6.1.3 Title Bar... 16 6.2 Log in Button... 16 7 The Navigation Bar... 17 7.1 System... 17 7.1.1 System Names... 17 7.1.2 Device Time... 18 7.1.2.1 Edit Time Zone... 18 7.1.2.2 Set time... 19 7.1.3 Temperature Display... 20 7.1.4 System Software Versions... 20 7.1.5 Reset to Factory Defaults... 20 7.2 Strings... 21 7.2.1 Add new strings... 22 7.2.2 String Settings... 23 7.2.2.1 String Settings... 24 7.2.2.2 Ohmic... 25 7.2.2.3 Ambient Temperature... 26 7.2.2.4 Installation Information... 26 7.2.2.5 Limits... 27 7.3 Mapping... 28 7.3.1 Sensors... 29 7.3.2 Strings... 30 7.3.2.1 Change mapping... 31 7.3.2.2 Assigning sensors to blocks... 32 7.4 CT Calibration... 33 7.5 Network... 36 7.5.1 LAN... 37 7.5.2 Modbus... 38 7.5.2.1 Address... 38 7.5.2.2 Modbus TCP... 39 Part No. 6300-103A Page 3 of 77
7.5.2.2 ModbusRTU... 39 7.5.3 SNMP... 40 7.6 Alerts... 42 7.6.1 Alerts... 42 7.6.1.1 Edit Relay Settings... 43 7.7 Limits... 45 7.7.1 Set Limits... 46 7.7.2 Limit Tables... 48 7.8 Inputs... 49 7.8.1 Alarm Delay... 51 7.9 Ohmic Baselines... 52 7.9.1 Ohmic Baselines... 53 7.9.2 String Baseline Details... 54 7.10 Backup... 56 7.11 Logs Alarms... 57 7.12 Logs Event... 58 7.13 Logs Measurement... 59 7.13.1 Discharge... 60 7.13.2 Continuous... 61 7.14 String Thresholds... 63 7.15 Upgrade... 65 7.16 Sensor Comms Stats... 66 7.17 Network Stats... 67 7.18 System Log Download... 68 8 Title Bar... 69 8.1 Overview... 69 8.1.1 Alarm Status... 70 8.1.2 String Status... 70 8.2 Alarms... 71 8.2.1 Status... 72 8.2.2 History... 72 8.3 Measurements... 73 8.3.1 String #... 74 8.3.2 String Measurements... 74 8.3.3 Block Measurements... 75 8.3.3.1 Graphs... 75 8.3.3.2 Table... 76 8.3.3.3 Stats... 77 Part No. 6300-103A Page 4 of 77
1 Glossary Cell the basic electrochemical unit that can receive, store, and deliver electrical energy. Block one or more cells in a container also known as a battery. The terms block and jar are interchangeable. For this manual the term has been standardised as block to avoid using the somewhat unwieldy convention of "block/jar" throughout. String two or more blocks connected in series. Battery Bank PowerShield Controller PowerShield msensor PowerShield Hub BBus complete system of parallel connected strings. data logger that periodically communicates with PowerShield Hubs and PowerShield msensors to obtain system measurements. remote sensor that is connected to the blocks. It periodically measures the block voltage, ohmic value and temperature. remote sensor that can be used to measure string current and ambient temperature of the battery bank. msensors can be connected to it so that they share the same communication cable from the PowerShield Controller. daisy chain communication bus used between the PowerShield Controller and PowerShield Hubs or PowerShield msensors. Part No. 6300-103A Page 5 of 77
2 The PowerShield 8 Battery Monitoring System The PowerShield battery monitoring system is a permanent battery monitoring system that can monitor one or more strings of blocks. Parameters measured include: DC & AC voltage of each block Ohmic value of each block Temperature of each block DC & AC string current Ambient temperature Ambient humidity The diagram on the following page shows an overview of the system which consists of the following hardware: PowerShield Controller PowerShield Hubs PowerShield msensors Current Transducers Ambient Temperature sensors Hub-to-BBus adaptors (where applicable) The PowerShield Hub is used to measure string current, ambient temperature and ambient humidity. The PowerShield msensor is used to monitor each block. The PowerShield Controller periodically interrogates each Hub and msensor and processes the data, logging the information into memory at predefined intervals. The distributed system architecture using local Hubs and msensors installed at the battery bank, connected to the PowerShield Controller using a single CAT5 cable, allows one PowerShield Controller to monitor multiple remote strings. A single system can also monitor different voltage blocks and strings using appropriate msensors. PowerShield provides Link software for automated multi-site battery management. Part No. 6300-103A Page 6 of 77
Figure 1 Part No. 6300-103A Page 7 of 77
3 The PowerShield Controller This manual provides information on how to configure and setup the PowerShield Controller component of the PowerShield 8 system. Configuration of the PowerShield Controller should take place after the system has been installed please refer to the PowerShield 8 Installation Manual for more information. 3.1 String States The PowerShield Controller reads each string that has been set up within the system and determines the string state that each particular string is in. It does this by analysing the current and average block voltages within each string. The string state reading for each string is important for two reasons: When in the charging or discharging state the Controller creates a detailed measurement log (see Section 7.13 Logs Measurement). Certain measurements, such as Block Voltage, will use different limits according to the string state (see Section 7.7 Limits). Refer to the diagram PowerShield System and Battery State Change Voltage and Current on the following page for an explanation of battery states and how the PowerShield system changes operation to suit. Part No. 6300-103A Page 8 of 77
Figure 2 PowerShield System and Battery State Change Voltage and Current Label Description 1 Discharge String current must drop below the Discharge Threshold for the system to recognise a Discharge state. 2 Charge String current must rise above the Charge Threshold for the system to recognise a Charge state. 3 Float String current must drop below the Charge Threshold for the system to recognise a state change to Float. 4 Idle Average block voltage must drop below the Float Threshold for the system to recognise a state change to Idle. Part No. 6300-103A Page 9 of 77
3.2 Alarms Alarms are used by the PowerShield Controller to alert the user of any potential anomalies or configuration errors within the system. Alarm types include: System Alarms these alarms alert the user to any hardware or system configuration errors that may arise. Block/String Alarms these alarms alert the user to potential issues pertaining to the battery installation for both strings and monoblocks. Warnings and Critical Alerts Alarms will be raised whenever measurements exceed predetermined limits. Part No. 6300-103A Page 10 of 77
3.3 Ohmic Measurements The health of a block may be determined by measuring its impedance value with respect to a predetermined reference value. This value may be set either manually by the user or calculated automatically by the PowerShield Controller. The reference value is referred to here as the Ohmic Baseline. The initial baseline reading is known as the temporary baseline (see Figure 3). This baseline is used only temporarily and is a transitional baseline measurement. After a period of time determined by the ohmic schedule the baseline measurement is taken again. The interval between the temporary and the permanent baseline readings spans a period of six months by default this period, however, may be customised by the user. The average value of the last seven consecutive days of this schedule is then used to determine the permanent baseline. Clicking Force Ohmic Baseline Measurements will initiate the baseline measurement process for all strings that have not yet had a baseline measurement taken. Figure 3 Baseline Status Baseline Value Baseline Date No baseline set - - Temporary baseline set Temporary Value Date between when the temporary baseline is set and the scheduled permanent baseline set date Permanent value set Permanent Value Date when the permanent baseline value was set User value set Value Date when the baseline was set by the user Please note that with an intermittent charging setup the baseline will be created based on 28 consecutive measurements. Part No. 6300-103A Page 11 of 77
4 Configuration Checklist This is a list of the minimum steps required in order to get the PowerShield Controller system up and running. Note there are other settings that can be configured please be sure to read the manual in its entirety. 1. System (see section 7.1 System) Names Correct Time and Time Zone Temperature Units 2. Strings (see section 7.2 Strings) Add String 3. Mapping (see section 7.3 Mapping) Detect Sensors Map Hub and msensors 4. Current Calibration (see section 7.4 CT Calibration) 5. Ohmic Baselines (see section 7.9 Ohmic Baselines) Take initial measurements Review and resolve outliers 6. Network Configuration (see section 7.5 Network) Check for connectivity 7. Review Check that measurements are being taken Check there are no system alarms Review string state thresholds Review limits 8. Backup Configuration (see section 7.10 Backup) Part No. 6300-103A Page 12 of 77
5 Connecting to the Controller via the Service Port In order to use the Controller User Interface via the Service Port use the Controller Discovery utility. Figure 4 Part No. 6300-103A Page 13 of 77
6 PowerShield Controller Interface The PowerShield Controller user interface is comprised of four primary navigational elements: the Main Window (centre), the Navigation Bar (left), the Title Bar (top) and the Log in Button (top left), see Figure 5. Each section and its basic elements are outlined below: Figure 5 Each page is loaded directly within the Main Window, just below the Title Bar. 6.1 Main Window The Main Window is the fixed window in which all configuration options and system information are presented. Clicking on a link or button from either the Navigation Bar or the Title Bar will bring up the relevant information and options within this window. Part No. 6300-103A Page 14 of 77
6.1.2 Navigation Bar Figure 6 The Navigation Bar is subdivided into four sections Settings, Logs, Advanced, and Diagnostics, see Figure 6. Each of these sections is outlined briefly in the table below: Label Settings Logs Advanced Diagnostics Description Displays configuration settings for the PowerShield Controller. Logs for the PowerShield Controller can be accessed through here. More advanced settings for the PowerShield Controller may be configured and viewed through here. Enables access to diagnostic tools and information for the PowerShield Controller. The Navigation Bar icon situated to the left of the title bar toggles the Navigation Bar between visible and hidden. Clicking once expands it. Clicking once again reverts it to its hidden state. Part No. 6300-103A Page 15 of 77
6.1.3 Title Bar Figure 7 The Title Bar is comprised of three buttons Overview, Alarms and Measurements, see Figure 7. The functions of each button are outlined briefly in the table below: Label Overview Alarms Measurements Description Provides status information for the PowerShield Controller Displays alarm information for the PowerShield Controller Displays measurement data for the PowerShield Controller. Clicking once on each button brings up the respective interface within the Main Window. Each button will be underlined in blue whenever its respective page is active. 6.2 Log in Button Figure 8 Situated in the top right corner of the PowerShield Controller interface is the Log In button, which will bring up the Log In screen within the Main Window, see Figure 8. From here, the user can obtain full access and make changes to system settings as necessary by entering their user name and password. The password for the Installer user is battech. Part No. 6300-103A Page 16 of 77
7 The Navigation Bar 7.1 System The System menu enables the user to view and configure basic system details and settings, see Figure 9. Figure 9 There are five sections within the System menu System Names, Device Time, Temperature Display, System Software Versions, and Reset to Factory Defaults. 7.1.1 System Names Figure 10 Part No. 6300-103A Page 17 of 77
System Names (see Figure 10) displays the name which has been attributed to the current system installation, as well as the name of the facility in which the system has been installed. These attributes may be modified by clicking the Edit button. 7.1.2 Device Time Figure 11 Device Time shows the current time and date for which the system has been set to, as well as the time zone. The time zone may be modified by clicking Edit Time Zone, see Figure 11. The system time may be modified by clicking Set time. 7.1.2.1 Edit Time Zone Figure 12 Clicking Edit Time Zone opens up a dialogue box (see Figure 12) with a drop-down menu that allows the user to scroll through and select the appropriate time zone. Part No. 6300-103A Page 18 of 77
7.1.2.2 Set time Figure 13 Clicking Set time allows you to set the system time by way of two options Use my computer s time or Enter time manually. Use my computer s time sets the system to that specified by the user s computer system, or alternatively, the user may manually set the date and time using the appropriate selection boxes. NOTE: It is essential that the user ensures that the system time is set to the correct time! Part No. 6300-103A Page 19 of 77
7.1.3 Temperature Display Figure 14 Temperature Display displays the current unit of measurement used for measuring temperatures. This setting may be modified directly by clicking the Edit button. 7.1.4 System Software Versions Figure 15 The System Software Versions box displays the current version for the software interface, the current application version, as well as the database version. The system may be updated by clicking Update system software. 7.1.5 Reset to Factory Defaults Figure 16 The Reset to Factory Defaults box gives the user the option of resetting the system back to its predefined factory settings. Clicking Reset will bring up a warning dialogue box confirming if the user wishes to perform a reset operation. Part No. 6300-103A Page 20 of 77
7.2 Strings The Strings screen allows the user to configure various aspects of each string, as well as add additional strings. Figure 17 Part No. 6300-103A Page 21 of 77
7.2.1 Add new strings Figure 18 The Add new strings box allows the user to specify and add additional strings to the system (up to a maximum of eight strings), as well as specify the number of blocks within the string. Doing so will add the specific number of strings using the same settings for each string. Clicking Add will bring up the Change settings menu for the additional strings and enable them to be configured simultaneously. Part No. 6300-103A Page 22 of 77
7.2.2 String Settings Figure 19 The String Settings Box displays and lists the total number of strings configured within the system, the number of blocks per string, the total number of blocks as well as the block voltage. It also allows the user to configure the strings accordingly. Clicking Change settings will bring up the settings menu in the Main Window, see Figure 20. Figure 20 Part No. 6300-103A Page 23 of 77
7.2.2.1 String Settings Figure 21 The String Settings box displays seven different options String names, Number of blocks per string, Block type, Block voltage, Block rating, Intermittent charging and Reverse block numbering. The description of each option is described briefly in the table below. Label String names Number of blocks per string Block type Block voltage Block rating Intermittent charging Reverse block numbering Description Assigns custom names to each string. Displays the total number of blocks per string. Specifies the battery chemistry type of each block. Determines the voltage rating of the specified blocks. Allows the block rating to be set by power, capacity, or not set at all. Determines whether the charging is regular or irregular. Inverts the block numbering scheme. Part No. 6300-103A Page 24 of 77
7.2.2.2 Ohmic Figure 22 The Ohmic box configures ohmic measurement readings for each string and contains six configuration options, each of which are described in the table below. Label Scheduled ohmic measurements String state Start time Interval (days) (advanced) String state settle time (minutes) (advanced) Temporary baseline period (days) Description Determines whether ohmic measurements have been scheduled or not. Determines the charging state of the string in which ohmic measuring will take place. Determines the time at which ohmic measuring is scheduled. Determines the frequency of ohmic measurements. Determines the length of time a string must be in a specified state in order for an ohmic measurement to be taken. Determines the length of time between the initial baseline measurement and the first follow-up baseline measurement. Part No. 6300-103A Page 25 of 77
7.2.2.3 Ambient Temperature The Ambient Temperature box configures settings for ambient temperatures, such as the number of sensors, as well as the ambient temperature range. Figure 23 Ambient temperature sensors specifies the number of ambient temperature sensors to use. Ambient temperature range specifies the ambient temperature range between two specified temperature variables. 7.2.2.4 Installation Information Figure 24 The Installation Information box allows the user to input installation data such as the date in which the setup has been installed, the age of the setup at installation, as well as the make and model. Part No. 6300-103A Page 26 of 77
7.2.2.5 Limits Figure 25 The Limits box allows the user to override preset limits for the string setup. This box is checked by default. If this is for a preexisting string all settings in the Limits menu will be overwritten. In the case of a new string, most alarms will be disabled if this is left in its default state of unchecked. If left unchecked however, new limits may be set from within the Limits menu. Part No. 6300-103A Page 27 of 77
7.3 Mapping The Mapping screen allows the user to detect and configure sensor settings for each string. Figure 26 The Device Mapping box scans for any sensor devices (such as msensors and Hubs) that are connected to the PowerShield Controller. Clicking Detect begins the scan process and displays all detected sensor devices within the Sensors box below. Figure 27 Part No. 6300-103A Page 28 of 77
7.3.1 Sensors Figure 28 The Sensors box displays all sensor devices that have been detected by the PowerShield Controller for each selected port. The selection box Port allows the user to filter out specific ports. The selection box Type allows the user to filter out sensor types depending on whether they are of a dual or single type. The numbered boxes within each port view represent the different sensors connected to that particular port. Two coloured boxes represent dual msensors, where as one colour box represents a single msensor. Boxes with the word Hub represent hub sensors. Each sensor that has already been mapped will have its box ticked. The coloured boxes within each of the numbered boxes represents the number of msensors. The colour of these boxes determines whether temperature monitoring is active or not. Active sensors are represented as gold boxes, whereas sensors that are inactive will be represented as grey boxes. Hovering over each numbered box will invoke a pop up box that displays the voltage and firmware version for each sensor. Part No. 6300-103A Page 29 of 77
7.3.2 Strings Figure 29 The Strings box displays all currently configured strings for the PowerShield Controller and allows the user to configure sensor mapping settings for each individual string. Part No. 6300-103A Page 30 of 77
7.3.2.1 Change mapping Clicking Change mapping opens up mapping settings from within the Strings box. Figure 30 The Hub Sensor selection box lists and selects the hub to be configured for that string as well as the port the hub is connected to. Blocks displays the block msensor configurations for each block in the string. Each block, or pair of blocks, will have a sensor allocated to it. Two blocks will have a dual msensor allocated to it, whereas a single block will have a single msensor allocated to it. Part No. 6300-103A Page 31 of 77
7.3.2.2 Assigning sensors to blocks While the Change string menu is active, the user may allocate an unmapped sensor within the Sensors box to a block within the String menu box by clicking on it, changing the colour of the sensor box to blue (sensors that are already mapped will show up as gold coloured if selected). Once the sensor is selected, the user may connect the sensor to a block by clicking on a block within the Blocks map and highlighting it. In the case of a dual msensor, any additional blocks will also be highlighted. Once the sensor and the block/s are connected, a pop up box will appear with a Map button. Clicking the Map button completes the sensor-block connection. Alternatively, the user may choose to connect multiple sensors to any number of available blocks simultaneously. To do this, the user may use Ctrl+click to select multiple sensors individually, or Shift+click to select multiple sensors in succession. Part No. 6300-103A Page 32 of 77
7.4 CT Calibration The CT Calibration screen is where current sensors used with the PowerShield Controller are calibrated and configured. Figure 31 The Calibration table lists each current sensor allocated to a particular string and displays the current sensor s direction type as well as the date it was last calibrated. Part No. 6300-103A Page 33 of 77
Clicking Enter Edit Mode changes the CT Calibration screen from View Mode to Edit Mode, allowing the user to carry out calibration operations on each current sensor. Note that all measurements will be disabled while Edit Mode is active. Figure 32 Part No. 6300-103A Page 34 of 77
While the Calibration menu is in Edit Mode, a cog button will appear to the left of each string. Clicking this button opens up the following dialogue box. Figure 33 The Calibrate Current Sensor dialogue box allows the user to specify the current sensor type to be calibrated, the target value for calibration as well as the previous date at which the current sensor was calibrated. Note that only the Model and Direction options are displayed by default. Advanced options Multiplier, Sensor Gain and Offset may be shown by clicking the Show advanced button. The Sensor Type menu options are described in the table below: Label Model Direction Multiplier (advanced) Sensor Gain (advanced) Offset (advanced) Description Specifies the make and model of the current sensor allocated to that string. Specifies the current sensor s direction. The available options are Not Selected, Standard and Reversed. Specifies the multiplier factor for the current sensor. Specifies the sensor gain for the current sensor. Specifies the offset value for the current sensor. Part No. 6300-103A Page 35 of 77
7.5 Network The Network settings menu is used for configuring device network interfaces for the PowerShield Controller. The menu itself is comprised of three tabs LAN, Modbus, and SNMP. The LAN menu interface is displayed by default. Figure 34 Part No. 6300-103A Page 36 of 77
7.5.1 LAN The LAN menu is where settings regarding LAN network connectivity are configured. Figure 35 LAN Settings allows the user to specify whether they wish to use Dynamic Host Control Protocol (DHCP) for IP address allocation or for the LAN settings to be configured manually by entering the Address, Subnet mask and Gateway values directly. Part No. 6300-103A Page 37 of 77
7.5.2 Modbus The Modbus menu is where the user can configure settings pertaining to the Modbus interface. Figure 36 7.5.2.1 Address This box specifies the Modbus address for the PowerShield Controller Modbus interface. Part No. 6300-103A Page 38 of 77
7.5.2.2 Modbus TCP Figure 37 This box configures TCP port settings for the Modbus interface. It shows the current port the interface has been set to use and also allows the user to set the system to either use the default port setting or specify a different port number. 7.5.2.2 ModbusRTU Figure 38 This menu allows the user to configure port settings for any installed RS485 Card on Ports 2 and 3. Here the user can set the speed, the number of stop bits, as well as change the parity settings. These settings will be greyed out if no RS485 card has been installed. Part No. 6300-103A Page 39 of 77
7.5.3 SNMP The SNMP settings menu allows the user to configure SNMP settings for the PowerShield Controller. Available on displays the port for which SNMP has been configured. The SNMP Settings box is where SNMP configuration information is displayed. Figure 39 Part No. 6300-103A Page 40 of 77
Clicking Edit allows the user to edit SNMP community settings for the PowerShield Controller. Here the user may specify the System Location name, the UDP Port (either the default port or a specified one), the Read Only Name and the Write Name. Figure 40 Part No. 6300-103A Page 41 of 77
7.6 Alerts The Alerts Menu displays settings for each Relay output and allows the user to configure each relay accordingly. There are a total of four relay outputs that may be configured by clicking on the cog button. Figure 41 7.6.1 Alerts There are a total of six columns which make up the Alerts Display box - #, Description, Latching, Delay, # Strings and # Alarms. Each are summarised within the following table: Label Description # Displays the relay output number. The number corresponds to the labels on the back of the Controller. Description Latching Delay A brief description assigned to the relay. Displays whether the relay output is set to be permanently on/off until triggered. Displays the delay time for each relay output. # Strings Displays the number of strings attached to each relay output. # Alarms Displays the number of alarms configured with each relay output. Part No. 6300-103A Page 42 of 77
7.6.1.1 Edit Relay Settings Clicking the cog button to the left of each relay out opens up an Edit Relay dialogue box: Figure 42 Here various aspects of each relay may be configured. The configuration options are as follows: Relay type, Description, Delay (seconds), Latch, Strings and Alarms. Each setting is described in the table below. Part No. 6300-103A Page 43 of 77
Label Relay type Description Delay (seconds) Latch Strings Alarms Description Determines whether the relay is inactive (not energised), alive (energised at system power up) or is a standard relay type. A brief description assigned to the relay. Relay activation delay, measured in seconds. Determines whether the relay is set to be latched or not. Determines whether all strings or only certain strings have been configured for use with the relay. Determines whether to use all alarms with that relay, or to use alarms selected from a list. Part No. 6300-103A Page 44 of 77
7.7 Limits The Limits screen displays all alarm threshold settings for the PowerShield Controller. Figure 43 Part No. 6300-103A Page 45 of 77
7.7.1 Set Limits The Set Limits tab allows the user to display threshold limits for both strings as well as blocks. Some thresholds may only apply to specific states, for instance Charge, Discharge, Float, Idle, etc. In these cases, the user may choose to display either all states or select a specific state to be displayed by clicking any of the buttons at the top right corner of the table. Alarms that are applicable to individual blocks will display a list of all strings within the table on the right. Each string may be expanded to show each individual block within that string by clicking the arrow to the left of the string label. Each string or block entry within the table features a cog button to the right of each string/block label. Here, limits may be set for each individual block. Clicking the cog button to the right of the string label brings up an Edit dialogue box which allows the user to set limits for the entire string, as opposed to each individual block. Bringing up the Edit dialogue box allows the user to choose between setting a pre-defined set of limits, setting no limit, or to add new limits by clicking on the drop box beneath the colour bar. Figure 44 Selecting Add new limit from the drop box will open up the Edit Limit dialogue box. Part No. 6300-103A Page 46 of 77
Figure 45 Changing the value manually or by clicking the increment/decrement buttons for each Limit setting will cause the corresponding colour bar to change accordingly. Part No. 6300-103A Page 47 of 77
7.7.2 Limit Tables The Limit Tables tab is where limits for each alarm are configured. Here limits may be created or deleted, or pre-existing limits may be modified. Each table represents a different string state. Figure 46 Limits may be added by clicking the + button on the far left side of any blank row within the table. Limits may be edited by clicking the cog button on the far left side of each pre-existing limit within the table. Limits may be removed from the table by clicking the X box located immediately to the right of the cog button. Note that you cannot delete a limit that is currently in use. Likewise, editing settings for a given limit will apply to everything for which that particular limit has been assigned to. Part No. 6300-103A Page 48 of 77
7.8 Inputs The Inputs menu displays and configures basic input settings for the PowerShield Controller. Figure 47 The top box is where each input and its current status are displayed. To the left of each input is a cogwheel button. Clicking on the cogwheel button brings up an Edit Controller Input button. Part No. 6300-103A Page 49 of 77
Figure 48 There are four options available within the Edit Controller dialogue box Description, Present State, Normal State and Enable Alarm. Label Description Present State Normal State Enable Alarm Description Attributes a name or label to the specified input. Displays whether the input is currently open or closed. Determines whether the input is normally open or closed. Enables alarm activity for the specified input. Part No. 6300-103A Page 50 of 77
7.8.1 Alarm Delay The Alarm Delay box allows the user to configure the delay time for the input alarms. The Alarm delay time is the time between the input s change in state and the time at which the alarm itself is activated. Clicking the Edit button will bring up a dialogue box which allows the user to set the delay time. Figure 49 Part No. 6300-103A Page 51 of 77
7.9 Ohmic Baselines The Ohmic Baselines screen is where information pertaining to ohmic measurements is displayed. Figure 50 Part No. 6300-103A Page 52 of 77
7.9.1 Ohmic Baselines Figure 51 Whenever a new block is added to a string an initial baseline measurement is taken of its impedance, or ohmic reading. This is done so as to create a point of reference for all future ohmic readings on that block, which are carried out in accordance with an Ohmic Schedule. Ohmic readings allow the system to gauge the condition of a particular block in respect to the initial reference reading. The Ohmic Baselines box displays each string in ascending numerical order on an Y axis. Ohmic values for each block are represented along an X axis. Each circle represents a block within the string. The colour of each block represents the ohmic status of the block a yellow circle indicates that the readings for that block are outside normal parameters. These yellow circles are referred to as outliers. A green circle indicates that the block readings are within desired parameters. Part No. 6300-103A Page 53 of 77
7.9.2 String Baseline Details The String Baseline Details box displays baseline information for each string. The drop box at the top left corner allows the user to select the desired string for viewing and configuration. Figure 52 The top part of the String Baseline Details box displays statistical data for outlier blocks, such as the number of outlier blocks within that string, as well as the high and low threshold points for outliers. Statistical information regarding ohmic readings for that string is displayed on the right side of the String Baseline Details box. The bottom part of the String Baseline Details box is a table which displays status information for each block within that string. The table is comprised of four columns - #, Baseline, Latest and Status. Each column is outlined briefly within the table below: Label Function # The number allocated to the block. Baseline The initial ohmic reading for the block. Latest The latest ohmic reading for the block. Status Current measurement status for the block. Part No. 6300-103A Page 54 of 77
Clicking String actions at the top right of the String Baseline Details box invokes a drop down menu with several options which affect all blocks on the selected string Cancel Ohmic Measurements, Restart String Baseline, Set String Baseline, Force String Ohmic, and Force String Ohmic Baseline. Each of these is briefly outlined in the table below: Label Cancel Ohmic Measurements Restart String Baseline Set String Baseline Force String Ohmic Force String Ohmic Baseline Function Stops any ohmic measurement operation that is being performed. This will be greyed out when no measurement reading is being taken. Restarts all string baseline measurements. Sets the string baseline measurement manually. Forces a string ohmic measurement for that string. Forces string ohmic baseline measurements for that string. To the left of each block in the table is a... button which displays options for each individual block Accept Baseline, Restart Baseline, Set Baseline, Force Ohmic and Force Ohmic Baseline. Each of these is briefly outlined in the table below: Label Accept Baseline Restart Baseline Set Baseline Force Ohmic Force Ohmic Baseline Function Restarts baseline measurements for that block. Sets the baseline measurement for that block manually. Forces ohmic measurements for that block. Forces ohmic baseline measurements for that block. Note that whenever a reading is being carried out, a blue box with the Ohm symbol will appear between the Latest and Status columns. Likewise a flag symbol will appear next to each baseline reading if the baseline was set manually. Part No. 6300-103A Page 55 of 77
7.10 Backup The Backup screen is where all backup operations are performed for the system. Figure 53 Figure 54 Clicking Download downloads a copy of the system configuration to a local disk. Clicking Upload file restores previously downloaded configuration settings, replacing pre-existing data on the PowerShield Controller. NOTE: Only configuration, limit and string settings will be backed up. A full system backup may be performed from the Logs > Measurements menu (refer to Front Panel USB section). Part No. 6300-103A Page 56 of 77
7.11 Logs Alarms Please refer to Section 3.2 Alarms. Part No. 6300-103A Page 57 of 77
7.12 Logs Event The Event log displays logs of events that have taken place within the system. Figure 55 As with the Alarms menu the Events log is divided into two fields the first allows the user to filter out log entries. The second section is where log entries, filtered or unfiltered, are displayed. In the filters field the user can specify both the Start and End dates and times, as well as the Category (Battery and System) and the Event type. Note that if the Category option is set to Any the Event type box will be rendered unavailable. Clicking the Download button at the top of the menu screen will download a copy of the selected or specified event logs. There are three columns in the log field box Time, Category and Description. Each are outlined in the following table. Label Time Category Description Description The time at which the log entry was registered. Specifies the event type (Battery or System). Brief summary of the event. As with the Alarms menu, the user may also switch between pages either directly using the numbered buttons on the bottom bar, or incrementally using the back/forward buttons. They may also specify the number of logs to display on screen using the adjacent items per page drop box. Part No. 6300-103A Page 58 of 77
7.13 Logs Measurement The Measurement menu displays all logs for system measurements. Figure 56 The Measurement menu is comprised of two tabs Discharge and Continuous. The Measurement menu opens up with the Discharge tab active by default. Clicking the Download All button at the top right of the menu will download all of the logs. Clicking the Delete All button will likewise delete all of the logs. Part No. 6300-103A Page 59 of 77
7.13.1 Discharge Figure 57 The top box is where discharge logs are viewed and sorted. The Disk Space box shows what percentage of disk storage space has been used. Figure 58 Part No. 6300-103A Page 60 of 77
7.13.2 Continuous The Continuous tab displays two boxes one for Measurement Logs and Continuous Logs Configuration, and the second for measuring used Disk Space. Figure 59 The Measurement Logs box displays continuous measurement logs for each string. Figure 60 The Continuous menu contains three columns, which are individually described in the table below: Part No. 6300-103A Page 61 of 77
Label String # Name Started Logging Description The number allocated to each string. The name of the string. The date and time in which the log started recording. The Disk Space box shows what percentage of disk storage space has been used. Figure 61 Part No. 6300-103A Page 62 of 77
7.14 String Thresholds The String Thresholds menu allows the user to view and configure the String State Thresholds for each string, see Figure 62. There are three state threshold options that may be viewed and/or configured Block Float Voltage, Charge Current and Discharge Current. Figure 62 Part No. 6300-103A Page 63 of 77
Beside each string is a Cogwheel button. Clicking this button opens up the Edit Thresholds dialogue box, see Figure 63. Here, the value of each state threshold may be adjusted either by typing in the value directly, or incremented/decremented via the up/down arrows. Figure 63 Part No. 6300-103A Page 64 of 77
7.15 Upgrade Figure 64 The Upgrade screen allows the user to carry out software upgrades by way of RPM package files. Figure 65 Clicking The Choose File button allows the user to select the appropriate RPM file for installation. The process is completed by clicking the Submit button. Part No. 6300-103A Page 65 of 77
7.16 Sensor Comms Stats The Sensor Comms Stats screen brings up statistical information pertaining to sensor communications for the PowerShield Controller. Figure 66 The Sensor Comms Stats table is comprised of five columns Port, Sensor ID, Error Count, Devices and Last Error Time. At the top of each column is a filter and a text box which allows the user to filter out entries using boolean search parameters. Clicking the filter icon next to each text box allows the user to specify a boolean search operator to use when filtering out information. Part No. 6300-103A Page 66 of 77
7.17 Network Stats The Network Stats screens displays brief network connection information for the PowerShield Controller. Figure 67 Part No. 6300-103A Page 67 of 77
7.18 System Log Download The System Log Download screen allows the user to download a.zip file containing diagnostic system logs. Figure 68 Part No. 6300-103A Page 68 of 77
8 Title Bar 8.1 Overview The Overview screen displays status information for Alarms and Strings. Figure 69 Part No. 6300-103A Page 69 of 77
8.1.1 Alarm Status Figure 70 The Alarm Status box displays basic status information for all battery and string alarms configured with the PowerShield Controller. 8.1.2 String Status Figure 71 The String Status box displays basic status information for all strings configured with the PowerShield controller. Part No. 6300-103A Page 70 of 77
8.2 Alarms The Alarm menu is comprised of two tabs Status and History. The Status menu is automatically shown by default. Figure 72 Clicking the Download button at the top of the menu screen will download a copy of either the alarm status or the alarm history, depending on whether the Status or History tabs are active. Part No. 6300-103A Page 71 of 77
8.2.1 Status The Status screen is comprised of two boxes. The top box displays the basic status of the system. The coloured circles represent the proportion of each status type for both strings and blocks with respect to the total of both. It also displays the number of system alarms triggered and the configuration status of both digital inputs and relay outputs. Figure 73 The bottom box displays more detailed information on alarms, such as Time, Location, Description, Value and Extreme. Figure 74 Also note that the Time, Location and Description columns may be filtered by clicking the Filter icon located next to their respective labels. 8.2.2 History The History tab allows the user to filter through the history of all alarms that have previously occurred. The top box allows the user to filter out specific information. Here the user can search by Start date and time, End date and time, Alarm Type, String State, Severity, String and Block. Part No. 6300-103A Page 72 of 77
8.3 Measurements The Measurements screens displays measurement readouts for both Strings and Blocks. Figure 75 Part No. 6300-103A Page 73 of 77
8.3.1 String # Figure 76 The String # Box displays basic alarm status information for the selected string. The user may switch between strings by clicking on the String # drop-down menu at the top left corner of the box. Clicking on the String actions box at the top right corner of the box brings down a drop-down menu with three options, as outlined in the table below: Label Force Ohmic for string Force Ohmic for all strings Download Description Force ohmic measurement for the current string. Force ohmic measurement for all strings. Downloads measurement data for the selected string. 8.3.2 String Measurements Figure 77 The String Measurements box displays measurement data for the selected string. Part No. 6300-103A Page 74 of 77
8.3.3 Block Measurements The Block Measurements box displays block measurement readings and is comprised of three tabs Graphs, Table and Stats. 8.3.3.1 Graphs The Graphs tab displays information for Block Voltage, Block Ohmic and Block Temperature, each of which are represented as bar charts. Each chart may be expanded and hidden from view by clicking the arrow icon to the right of each respective chart title. Figure 78 Part No. 6300-103A Page 75 of 77
To the top right of each section is a key. Each key provides colour coded information for both block data and measurement thresholds. 8.3.3.2 Table Figure 79 The Table tab displays measurement data in the form a single table. Figure 80 Clicking the Options button to the left of each row brings up two options for each respective block in the table Force Ohmic and Locate. Clicking on any of the column headings toggles the order of information displayed within the table between ascending and descending order. Selecting a column to display information in descending order will display all blocks with the highest values of that particular column at the top of the table. Part No. 6300-103A Page 76 of 77
8.3.3.3 Stats Figure 81 The Stats tab displays information about variances between blocks for four different properties Block Voltage, Block Temperature, Block Ohmic and Block Ohmic Rise. Four properties are listed within the table: Min, Max, Variation and Average. Each property is outlined in the table below. Label Min Max Variation Average Description Displays the lowest block value for a given property with the selected string. Displays the highest block value for a given property within the selected string. Displays the difference between the highest block value and the lowest block value for a given property within the selected string. Displays the average block value for a given property within the selected string. Oldest Ohmic Reading displays the date of the most recent ohmic reading. Ambient Temperature Variation displays the temperature variance between the highest and lowest measured ambient temperatures. Part No. 6300-103A Page 77 of 77