Large Tonnage Chillers. Kingsley Hu Technical Support Engineer

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Transcription:

Large Tonnage Chillers Kingsley Hu Technical Support Engineer

Chongqing Plant Chiller Products Reference Projects Manufacturing Facility Major Milestones Global R&D Talent Production Line introduction Top-level Quality Control Customer Service After-sales Warranty

Partnership with Carrier A world-class chiller manufacturing facility 200,000m 2 site (80,000m 2 factory + offices) 800 employees (220 engineers) Annual revenues USD 300 million Annual output: 400 centrifugal chillers, 3,000 water-cooled screw chillers, 1,000 aircooled screw chillers, 11,000 modular chillers

Major Milestones Chongqing General established Chongqing General - York centrifugal chiller COP 7.11, IPLV 11.6 World s highest Water-cooled chiller products gain AHRI certification 80% stake in Clivet acquired 1964 1986 1992 2010 2012 2012 2014 2015 2016 Chongqing General Hitachi centrifugal chiller US chiller experts joined Midea Strategic partnership with Carrier Direct-drive VFD and oil-free magnetic centrifugal chillers launched

Global R&D Talent Larry Byron Jim Mike Ed Plan Design Test

World-class Production Line Centrifugal compressors Screw / centrifugal chillers

Top-level Quality Control Leading-brand test equipment and laboratories

Customer Service Services include water system design, product selection and after-sales Service training courses and certification for local teams System design Product selection Remote monitoring Site visit / website

After-sales Warranty Twice as long as other chiller brands 24 Length 30 (42 for compressor) months from date of shipment or 24 (36 for compressor) months from date of startup, whichever is shorter For industrial application chillers, warranty period is 12 months less than standard period Warranty 42 30 Note: Only parts are free, labor charges not covered

Chongqing Plant Chiller Products Reference Projects Product Lineup Key Features VFD Direct Drive Falling Film Air-Cooled Screw Chiller Control System Selection Software

Product Lineup Air-cooled Screw Chiller S: 108-404 RT T3: 108-341 RT Split: 108-171 RT New: 90-500 RT COP: 3.0-3.2 R134a T3: Operating range up to 52⁰C COP > 3.2 Oil-free, full falling film Available by end-2017

Certifications Air-cooled Screw Chiller 108-404 RT

Product Lineup Water-cooled Screw Chiller 97-506 RT 100-490 RT Flooded COP: 5.6-5.9 R134a Full falling film COP: 5.9 6.2 R134a

Product Line-up Centrifugal Chillers 600-2,200 RT 250-550 RT 150-700 RT Two-stage H: COP: 6.1-6.3 E: COP > 6.3 Direct-drive, inverter twostage COP 6.2-6.5 Magnetic two-stage COP 5.8-6.1

Certifications Water-cooled Chillers 100-460 RT 150-2,200 RT Water-cooled screw chiller Water-cooled centrifugal chiller

Globally-Recognized Quality Products meet a range of global codes and standards

Options for a Wide Range of Projects Efficiency Standard, high and super-high Power supply 380V/400V/415V/460V/3.3KV 4.16KV/6kV/10kV/11kV 50/60Hz Leaving water temp. -6 to 15 ⁰C Ambient Temperature S/T3 Starter VFD/Star delta/ Solid state/auto transformer/dol(direct on line) Modes Cooling only and cooling/heating Heat recovery Full or partial Control Chiller plant or system control

Full Falling Film Technology Patent 40% 25% Flooded Midea Full Falling Film Mixed Falling Film Improved oil return and heat transfer performance

Reliable Control High-performance ARM processors Highly reliable - used in 95% of mobile phones and 25% of electronic equipment

Support for Green Building Designs R134a: non-flammable, environmentally friendly Midea falling film technology reduces refrigerant charge by 40% Better heat exchange efficiency leads to energy savings Supports LEED applications Other brands: 2100kg Midea: 1250kg Refrigerant charge reduction: 40%

Lower Project Costs Initial costs High efficiency chillers Project optimization HVAC system control Save nearly 40% Maintenance costs Oil, refrigerant - 40% lower than other brands M Parts - sold at cost price Long warranty periods Free remote monitoring Utility

Condensing temp Cooling Lo. Temp limit Compressor current limit Stable Operation Extended operating ranges available Pro-active control predicts temperature trends preventing temperature fluctuations and avoiding frequent shut-downs Operation Range Condensing Hi. Temp. limit Extended Operating Range Advanced temperature control Condensing Lo. Temp. limit Evaporator suction temperature

VFD Direct Drive centrifugal Chiller 250-550 RT Midea direct-drive twostage centrifugal compressor VFD Starter panel Full falling Film evaporator

VFD Direct Drive Benefits Energy saving: COP 6.2-6.5, IPLV up to 11.5 Lower total cost of ownership Lower noise Patented horizontal back-to-back impeller design ensures less seal leakage and no gear loss, leading to longer lifespans and improved efficiency 360⁰ cooling of compressor motor Patented full falling film evaporating technology fully utilizes heat exchange tube capabilities, improving efficiency

VFD Direct Drive Impeller Design Two-stage compressor impellers Traditional design Stages arranged in series in same direction Higher axial forces and higher stress in thrust bearings can lead to damage Midea design Unique self-balanced structure Axial load on bearings 10% lower Lower mechanical losses More stable running => longer lifespans

VFD Direct Drive Lower Noise 60 70 80 90 100 db(a) Screw 85-95 Centrifugal 80-90 Magnetic / Direct Drive VFD 75-80

100% full load Amps Start-up In-rush Current 600 500 400 300 200 100 0 1 2 5 10 20 30 40 50 60 Time (Seconds) Direct on line / Across the line (600-800%) Electric solid state starter (300-400%) Auto transformer (400-500%) Star delta / WYE Delta (200-300%) VFD / VSD (100%) Benefits of VFD Linear power system, giving high efficiency Reducing thermal stress on the stator Power factor up to 0.95

Falling Film Air-Cooled Screw Chiller Super-high efficiency 90-450 tons

High Efficiency Falling film heat exchanger serves as evaporator, Refrigerant charge reduction can reach up to 40% Evaporator Chiller COP: 3.8 COP 3.8 3.8 3.7 3.6 3.4 11.8% The Top Level under China Condition Condenser 3.2 3.0 Storage China Condition AHRI Condition

Cooling, Heating and Hot Water Function: Integrate cooling, heating and domestic hot water into one system. Energy recovery to improve overall system energy efficiency. Individuals in the same building can choose cooling or heating to meet personal different needs. Cooling Heating Hot water Improve Personal Comfort Feeling Level

Midea Control System (MCS) Features and benefits Simple and convenient Advanced data analysis enables preventative alarms/warnings and fast troubleshooting Maintenance advice Machine Room Office Applications Projects where a BMS is not being installed but chiller control and monitoring is required

Midea Intelligent Control System (MICS) Features and benefits Enables energy savings Modular design Continuous intelligent analysis Applications Projects with particularly high energyefficiency requirements

MICS Modules Energy analysis Running cost optimization Fault detection/prediction Sequencing Status monitoring Alarms and protection Combined control Chiller Combination CT VFD control Chilled LWT control Water flow control Sequencing Status monitoring Alarms and protection Combined control Chiller Plant Control CT VFD control Chilled LWT control Water flow control Sequencing Status monitoring Alarms and protection Combined control HVAC Management

Remote Monitoring Service Midea Cloud Service Center Access running data remotely via PC, tablet computer or smart phone View operating status, energy consumption, troubleshooting data Receive alarms as they occur

Selection Software Screw chiller software Centrifugal chiller software

Chongqing Plant Chiller Products Reference Projects Shopping Malls Transportation Hotels and Apartments Government Projects Hospitals Offices

Shopping Malls Butovo Mall,Indonesia 2 centrifugal chillers 1 water-cooled screw chiller Total capacity 2,280 RT Hartono Lifestyle Mall,Indonesia 5 high efficiency falling-film centrifugal chillers Total capacity 5,500 RT

Transportation Jakarta International Airport,Indonesia 4 air-cooled screw chillers Beijing Capital Airport,China Total capacity 1,400 kw 12 centrifugal chillers 1 water-cooled screw chiller Total capacity 10,000 RT

Sports Stadiums 27 th Southeast Asian Games Stadiums,Myanmar Heat recovery water-cooled screw chillers Total capacity 4,100 RT

Hotels and Apartments Weifang China Food Valley, China 23 air-cooled screw chillers Total capacity 3,128 RT Beijiao Ramada Hotel, China Centrifugal chillers Water-cooled screw chillers Total capacity 2,500 RT

Government Projects Russia Federation National Olympics Sports Training Center, Sochi Federal Security Service, Moscow 5 centrifugal chillers Total capacity 4,280 RT 2 air-cooled screw chiller, total capacity 500 kw

Hospitals Rize Hospital,Turkey Air cooled screw chiller, total capacity 1,400 kw Federal Security Service, Moscow 5 centrifugal chillers Total capacity 4,280 RT Shorsh Hospital,Iraq Air cooled screw chiller, total capacity 2,400 kw

Offices Midea HQ,China Centrifugal chillers Water-cooled screw chillers Total capacity 3,700 RT

Q&A Questions?

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