BNI PBS-104-000-Z001 BNI PBS-102-000-Z001 BNI PBS-302-000-Z001 Quick start guide
Content 1 Notes for the User 1.1 About this guide 2 1.2 Structure of the guide 2 1.3 Typografical conventions 2 1.3.1 Enumerations 2 1.3.2 Actions 2 1.3.3 Syntax 2 1.3.4 Cross references 2 1.4 Symbols 2 1.5 Abbreviations 2 2 Safety 2.1 Intended use 3 2.2 General safety notes 3 2.3 Meaning and warnings 3 3 Getting started 3.1 Connection overview, BNI PBS-502-000-Z001 4 3.2 Mechanical connection 5 3.3 Electrical connection 5 3.3.1 Supply voltage 5 3.3.2 Profibus interface 6 3.4 Connecting sensoren / actuators 7 3.4.1 Standard I/O ports 7 4 Technical data 4.1 Dimensions 8 4.2 Mechanical data 8 4.3 Electrical data 8 4.4 Operating conditions 8 4.5 Function indicators 9 5 Included material 5.1 Included material 10 6 Appendix Ordercode / order information 10 www.balluff.com 2
Balluff Network Interface Profibus 1 Notes for the user 1.1 About this guide The BNI PBS- serves as a decentralized input/output module for connecting to a Profibus network. 1.2 Structure of the guide The guide is organized so that the sections build on one another. Section 2: Basic safety information. Section 3: Getting started. Section 4: Technical data for the device. Section 5: Included Material. 1.3Typografical The following typographical conventions are used in this Guide. conventions 1.3.1 Enumerations Enumerations are shown in list form with bullet points. - Entry 1, - Entry 2. 1.3.2 Actions Action instructions are indicated by a preceding triangle. The result of an action is indicated by an arrow. Action instruction 1. Action result. Action instruction 2. 1.3.3 Syntax Numbers: Decimal numbers are shown without additional indicators (e.g. 123). Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex). 1.3.4 Cross references Cross references indicate where additional information on the topic can be found (see section 4 Technical Data ). 1.4 Symbols Note Tip! This symbol indicates general notes. Note! This symbol indicates a security notice which most be observed. 1.5 Abbreviations O-Port BCD BNI EMV I-Port FE GSD-Datei LSB MSB PLC Profibus DP Digital output port Binär coded switch Balluff Network Interface Elektromagnetische Verträglichkeit Digital input port Functions earth Geräte-Stamm-Daten-Datei (Generic Station Description) Least Significant Bit Most Significant Bit Process logic control Profibus DP: Profibus dezentrale peripherie www.balluff.com 3
2 Safety 2.1 Intended use The BNI PBS- serves as a decentralized input/output module for connecting to a Profibus network. 2.2 General safety notes Installation and startup Installation and startup are to be performed only by trained specialists. Any damage resulting from unauthorized manipulation or improper use voids the manufacturer s guarantee and warranty. The device is in accordance with EMC Class A. Such equipment may generate RF noise. The operator must take precautionary measures accordingly. The device must be powered only using an approved power supply (see section 4 Technical data ). Only approved cable may be used. Operating and testing The operator is responsible for observing local prevailing safety regulations. When defects and non-clearable faults in the device occur, take it out of service and secure against unauthorized use. Approved use in ensured only when the housing is fully installed. 2.3 Meaning of the warnings Note! The pictogram used with word Caution warns of a possible hazardous situation affecting the health of persons or equipment damage. Ignoring these warnings can result in injury or equipment damage. Always observe the described measures for preventing this danger. www.balluff.com 4
Balluff Network Interface Profibus 3 Getting started 3.1 Connection overview 19 1 18 2 17 16 15 3 14 13 12 4 11 5 9 6 8 7 1 Fig.: 3-1: BNI PBS- -000-Z001 1 Mounting hole 2 M12 Profibus IN 3 Supply voltage Power In 4 Standard I/O Port 1 5 Standard I/O Port 3 6 Standard I/O Port 5 7 Standard I/O Port 7 8 Standard I/O Port 6 9 Standard I/O Port 4 11 Standard I/O Port 2 12 Port LEDs 13 Standard I/O Port 0 14 Status LEDs 15 Supply voltage Power Out 16 Label 17 Address switches 18 M12 Profibus OUT 19 Ground connection www.balluff.com 5
3 Getting started 3.2 Mechanical Connection The module is attached using 2 M6 screws and 2 washers. Note Tip! Recommended drill dimension: 210.5 ±0.2 mm (using 2 M6 screws!). Note: With this drill dimension all IP67 Profibus/Profinet modules can be mounted. 3.3 Electrical Connection 3.3.1 Supply voltage Power supply Power IN (7/8, male) Power OUT (7/8, female) Pin Function Description 1 0 V 0V 2 0 V 0V 3 FE FE 4 +24 V DC Sensor/Bus communication supply 5 +24 V DC Actuator supply Connection IO Module Function ground 24 V DC. Provide sensor/bus power and actuator power from separate power sources if possible. Total current < 9A. The total current of all modules may not exceed 9A even when daisy chaining the actuator supply. Note! The use of a Profibus hybrid cable is not allowed. Note Tip! The FE connection from the housing to the machine must be low-impedance and kept as short as possible. www.balluff.com 6
Balluff Network Interface Profibus 3 Getting started 3.3.2 Profibus interface The bus connection is made using the M12 sockets Profibus IN and Profibus OUT. The address is set on the address switch. Profibus OUT (M12, B-coded, female) PIN Function 1 VP 2 RxD/TxD-N, A line (green) 3 DGND 4 RxD/TxD-P, B line (red) 5 n.c. Thread: Shield Profibus IN (M12, B coded, male) PIN Function 1 VP 2 RxD/TxD-N, A line (green) 3 DGND 4 RxD/TxD-P, B line (red) 5 n.c. Thread: Shield Connecting the Profibus - Connect ground conductor to FE terminal - Connect incoming Profibus line to Profibus IN - Connect continuing Profibus line to Profibus Out or screw termination resistor to the continuing bus terminal Note! Each Profibus segment end must be installed with a termination resistor. Unused sockets must be fitted with over caps to ensure IP67 protecting rating. Addressing The Profibus address is set directly on the BNI PBSusing two BCD switches Permissible address range: 0 99. Each Profibus node must have a unique address assigned to it. Any change to the address does not become effective until power is reset on the modules. www.balluff.com 7
3 Getting started 3.4 Connecting Sensors / Actuators 3.4.1 Standard I/O port Four I/O ports are provided for connecting the actuators/sensors PIN Standard I/O-Port M12, A coded, female 1 + 24 V, 200mA 2 Input Optional: Output 2A 3 0 V 4 Input Optional: Output 2A 5 FE Note! For the digital sensor inputs follow the input guideline per EN61131-2, type 2. Module Standard Inputs Standard Outputs BNI PBS-104-000-Z001 16 0 BNI PBS-102-000-Z001 8 0 BNI PBS-302-000-Z001 Max. 16 Max. 16 Note! Unused I/O port socket must be fitted with cover caps to ensure IP67 protection rating. www.balluff.com 8
Balluff Network Interface Profibus 4 Technical Data 4.1 Dimensions 4.2 Mechanical Data Housing material Fieldbus Supply power I/O Ports Enclosure rating Weight Die case zinc, matt nickel plated Profibus: M12, B-coded (female and male) 5-pin, 7/8 (male) M12, A-coded (8 x female) IP67 (only when plugged-in and threaded-in) ca.: 735 g 4.3 Electrical Data Operating voltage 18... 30 V DC Ripple < 1 % Current draw without load Service port 200 ma Balluff 4.4 Operating conditions Operating temperature Storage temperature EMV - EN 61000-4-2/3/4/5/6 - EN 55011 Shock / vibration -5 C 70 C -25 C 70 C - Severity level 4A/3A/4B/2A/3A - Gr. 1, Kl. A EN 60068 Teil2-6/27 www.balluff.com 9
4 Technical Data 4.5 Functionindicators LED Status LEDs LED Indicator Function LED 1 Green, solid US power supply sensor / bus communication ok LED 2 Green, solid UA power supply actuator ok LED 3 Red, solid US power supply sensor / bus communication under voltage LED 4 Red, solid UA power supply actuator under voltae LED 5 Green, solid Green, blinking BUS data transmission with Master active BUS data transmission with Master inactive LED indicators Standard I/O ports Each M12 Port (digital input/output) is assigned to LED s which indicate the operating states Indicator Port LED 1 (PIN 4) Off Output = 0 Input = 0 Yellow Output = 1 Input = 1 Red I Output > Imax Input: SC* Port LED 2 (PIN 2) Off Output = 0 Input = 0 Diagnostics = 0 Yellow Output = 1 Input = 1 Red I Output > Imax Input: SC* Diagnostics = 1 or SC* * SC= Short circuit detection on Pin 1. In this case both LEDs are red. www.balluff.com 10
Balluff Network Interface Profibus 5 Included material 5.1 Included material The BNI PBS consists of the following components: IO-block 4 blind plugs M12 Ground strap Screw M4x6 20 labels 6 Appendix Ordercode BNI PBS-xxx-000-Z001 Balluff Network Interface Profibus Functions 104 = IP 67 IO Module, 8 x Standard input ports (16 inputs) 102 = IP 67 IO Module, 8 x Standard input ports (8 inputs) 302 = IP 67 IO Module, 8 x Standard I/O ports (16 inputs-/outputs) Variants 000 = Standard version Mechanical version Z001 = Material: Die-cast zinc Profibus ports: 1 x M12x1 internal thread, 1x M12 external thread Power: 1x7/8 internal thread and 1x7/8 external thread IO-Ports: 8 x M12 internal thread Order information Product ordering code Order code BNI PBS-104-000-Z001 BNI PBS-302-000-Z001 BNI0009 BNI000A www.balluff.com 11
Nr. 877 513 E Edition 1108 Revised Edition 1003 Subject to modification www.balluff.com Balluff GmbH Schurwaldstrasse 9 73765 Neuhausen a.d.f. Germany Tel. +49 7158 173-0 Fax www.balluff.com +49 7158 5010 balluff@balluff.de