Page of CU/CUF CONNECTOR WIRING DIAGRAMS CU/CUF Connector Wiring Diagrams Version: 0-0-0 This manual supports: CUFHP - CUHP - CUXJ - CUXJ00 Index CU/CUF connectors... Fuses... I/O connector... Encoder connector... RS- connector... Support... CU/CUF connectors
Page of CU/CUF CONNECTOR WIRING DIAGRAMS Fuses The CU/CUF units have fuses, on the outside and on the inside. The outer fuses are on the supply voltage, they are located right next to the power socket. The type is A Glass Fuse x0mm. If there is no reaction at all when you turn on the unit please check these fuses. The inner fuses are for the internal V and V DC supply for the I/O and encoder connectors. The CUs can supply external equipment with and V DC from the internal power supply. F is the V fuse and F is the V fuse both are 0,A SMD Fast acting. The value of the fuses is related to the power available from the CU power supply. Use only 0,A if you need more power you must use an external power supply. F and F are located inside the CU right next to the I/O connector. You can buy the fuses from HSA or locally, if you choose locally make sure you get the right fuses, warranty does not cover replacement of burned PCB s because of wrong fuses. Part number: HSA Farnell Mouser ACEL-Fuse-0,A-SMD -0.00MRL ACEL-Fuse-A-x0 0-BK/S0--R
Page of CU/CUF CONNECTOR WIRING DIAGRAMS I/O connector Main function for this connector is to provide the start signal, to begin print. In the same connector are also additional output signals. It is located on the front of the CU, as a -pin female D-SUB connector. Output = Active low (open collector) Output = Active low (open collector) Input = Not used Input = Not used You can use either a simple mechanical switch or a photo cell for the start signal. The I/O connector can supply V and V DC for the sensor but you can use any sensor in the -V range if you connect an external power source. You can buy an I/O-ENC test box set from HSA which enables you to test: I/O connector - Input, Input, Output, Output, Start signal input, V and V on the I/O connector and an adjustable automatically continuous start signal is available. Encoder connector - Enc A & Enc B channels, Low ink, V and V and an automatically continuous encoder pulse generator is available. Part number: HSA I/O-ENC test box set Product category Electric spare parts PIN Description voltage reference V Input Not used Start signal input Input Not used V Output Output Mechanical start switch IN V V IN OUT OUT Pushbutton Loop pins - and connect the switch between pins and N/O contact setup as negative edge trigger N/C contact setup as positive edge trigger IN V V IN OUT OUT Relay Loop pins - and connect the switch between pins and N/O contact setup as negative edge trigger N/C contact setup as positive edge trigger
Page of CU/CUF CONNECTOR WIRING DIAGRAMS V DC Sensor PRODUCT SENSOR IN V V IN OUT OUT Volt NPN or PUSH/PULL sensor VCC to pins, Signal to pin to pin PRODUCT SENSOR K IN V V IN OUT OUT Volt PNP sensor VCC to pins, Signal to pin to pin K resistor between pin and V DC Sensor PRODUCT SENSOR IN V V IN OUT OUT Volt NPN or PUSH/PULL sensor VCC to pins, Signal to pin to pin PRODUCT SENSOR K IN V V IN OUT OUT Volt PNP sensor VCC to pins, Signal to pin to pin K resistor between pin and -V DC Sensor with external power source -VDC EXTERNAL SOURCE PRODUCT SENSOR EXTERNAL SOURCE IN V V IN OUT OUT NPN or PUSH/PULL sensor VCC to pin Signal to pin to pin -VDC EXTERNAL SOURCE PRODUCT SENSOR EXTERNAL SOURCE K IN V V IN OUT OUT PNP sensor VCC to pin Signal to pin to pin K resistor between pin and
Page of CU/CUF CONNECTOR WIRING DIAGRAMS Output Active low (open collector) Warning: Do not connect a relay with a higher voltage than the voltage already connected to the pin you will damage the unit. LED indicator R VALUE IN Connect the components between pins and V V The R value can be calculated using the IN equation below RELAY N00 DIODE OUT OUT IN V V IN OUT OUT Ud R Id Where Ud is diode voltage and Id is diode current V DC relay Connect the relay coil between pins and Some relays have a built in diode, if not please also mount the protection diode on the coil connections. N00 DIODE IN V V IN OUT OUT V DC relay Connect the relay coil between pins and Some relays have a built in diode, if not please also mount the protection diode on the coil connections. -VDC EXTERNAL SOURCE EXTERNAL SOURCE N00 DIODE IN V V IN OUT OUT -V DC relay with external power source Connect the relay coil between external VCC and pin Connect external to pin Some relays have a built in diode, if not please also mount the protection diode on the coil connections. Warning: Do not connect a relay with a higher voltage than the voltage already connected to the pin you will damage the unit. The signal type can be selected in setup menu on the CU.
Page of CU/CUF CONNECTOR WIRING DIAGRAMS Output Active low (open collector) Warning: Do not connect a relay with a higher voltage than the voltage already connected to the pin you will damage the unit. LED indicator R VALUE IN Connect the components between pins and V V The R value can be calculated using the IN equation below RELAY N00 DIODE OUT OUT IN V V IN OUT OUT Ud R Id Where Ud is diode voltage and Id is diode current V DC relay Connect the relay coil between pins and Some relays have a built in diode, if not please also mount the protection diode on the coil connections. N00 DIODE IN V V IN OUT OUT V DC relay Connect the relay coil between pins and Some relays have a built in diode, if not please also mount the protection diode on the coil connections. -VDC EXTERNAL SOURCE EXTERNAL SOURCE N00 DIODE IN V V IN OUT OUT -V DC relay with external power source Connect the relay coil between external VCC and pin Connect external to pin Some relays have a built in diode, if not please also mount the protection diode on the coil connections. Warning: Do not connect a relay with a higher voltage than the voltage already connected to the pin you will damage the unit. The signal type can be selected in setup menu on the CU.
Page of CU/CUF CONNECTOR WIRING DIAGRAMS Encoder connector This connector is where the signals for the encoder are coming in. The connector is located on the front of the CU as a -pin female D-SUB connector. The encoder connector can supply V and V DC for the encoder but you can use any encoder in the -V range if you connect an external power source. PIN Description voltage reference V Encoder A Encoder B Not used V /Encoder A (inverted) /Encoder B (inverted) V DC Encoder single channel V V / V DC NPN or PUSH/PULL VCC to pins, Signal to pin to pin V V / V DC PNP VCC to pins, Signal to pin to pin V DC Encoder dual channel V V / V DC NPN or PUSH/PULL VCC to pins, Signals to pins, to pin V V / V DC PNP VCC to pins, Signals to pins, to pin V DC Encoder single channel
Page of CU/CUF CONNECTOR WIRING DIAGRAMS V V / V DC NPN or PUSH/PULL VCC to pins, Signal to pin to pin V V / V DC PNP VCC to pins, Signal to pin to pin V DC Encoder dual channel V V / V DC NPN or PUSH/PULL VCC to pins, Signals to pins, to pin V V / V DC PNP VCC to pins, Signals to pins, to pin
Page of CU/CUF CONNECTOR WIRING DIAGRAMS -V DC Encoder with external power source single channel -VDC EXTERNAL SOURCE V V / -V DC NPN or PUSH/PULL with external power source VCC to pin Signal to pin to pin EXTERNAL SOURCE -VDC EXTERNAL SOURCE V V / -V DC PNP with external power source VCC to pin Signal to pin to pin EXTERNAL SOURCE -V DC Encoder with external power source dual channel -VDC EXTERNAL SOURCE V V / -V DC NPN or PUSH/PULL with external power source VCC to pin Signal to pin, to pin EXTERNAL SOURCE -VDC EXTERNAL SOURCE V V / -V DC PNP with external power source VCC to pin Signal to pin, to pin EXTERNAL SOURCE
Page 0 of CU/CUF CONNECTOR WIRING DIAGRAMS V DC simulated encoder with external power source V V / V V / V DC NPN or PUSH/PULL with external power source Loop pins - Signal to pin to pin V DC PNP with external power source Loop pins - Signal to pin to pin V DC simulated encoder with external power source V V / V DC NPN or PUSH/PULL with external power source Loop pins - Signal to pin to pin V V / V DC PNP with external power source Loop pins - Signal to pin to pin -V DC simulated encoder with external power source -VDC EXTERNAL SOURCE EXTERNAL SOURCE V V / -V DC NPN or PUSH/PULL with external power source VCC to pin Signal to pin to pin -VDC EXTERNAL SOURCE EXTERNAL SOURCE V V / -V DC PNP with external power source VCC to pin Signal to pin to pin
Page of CU/CUF CONNECTOR WIRING DIAGRAMS RS- connector This connector is used for remote communication with the TIPC, this section will tell you how to connect the wires, please see the remote communication manual for port setup and commands. The connector is pin Male, and the pins are configured as master. If you wish to connect from a standard PC com port you must use a crossed cable. PIN Description Rx Tx Crossed cable Connector A pin is connected to connector B pin Connector A pin is connected to connector B pin Connector A pin is connected to connector B pin
Page of CU/CUF CONNECTOR WIRING DIAGRAMS Support For support please contact your local distributor or HSA Systems customer service E-mail: techsupport@hsasystems.com Phone: + 0 0