Instruction AKD LonWorks ADAP-KOOL AK-LON

Instruction AKD LonWorks ADAP-KOOL AK-LON

ADAP-KOOL AKD-LonWorks 1 Copyright 1Copyright 1.1 Copyright 1 1.1.1 Copyright, Limitation of Liability and Revision Rights This publication contains information proprietary to Danfoss. By accepting and using this manual the user agrees that the information contained herein will be used solely for operating equipment from Danfoss or equipment from other vendors provided that such equipment is intended for communication with Danfoss equipment over a serial communication link. This publication is protected under the Copyright laws of Denmark and most other countries. Danfoss does not warrant that a software program produced according to the guidelines provided in this manual will function properly in every physical, hardware or software environment. Although Danfoss has tested and reviewed the documentation within this manual, Danfoss makes no warranty or representation, neither expressed nor implied, with respect to this documentation, including its quality, performance, or fitness for a particular purpose. In no event shall Danfoss be liable for direct, indirect, special, incidental, or consequential damages arising out of the use, or the inability to use information contained in this manual, even if advised of the possibility of such damages. In particular, Danfoss is not responsible for any costs, including but not limited to those incurred as a result of lost profits or revenue, loss or damage of equipment, loss of computer programs, loss of data, the costs to substitute these, or any claims by third parties. Danfoss reserves the right to revise this publication at any time and to make changes to its contents without prior notice or any obligation to notify former or present users of such revisions or changes. MG.11.P2.02 1

2 Safety ADAP-KOOL AKD-LonWorks 2 2 MG.11.P2.02

ADAP-KOOL AKD-LonWorks 2 Safety 2Safety 2.1 Safety 2.1.1 Safety note 2 The voltage of the frequency converter is dangerous whenever connected to mains. Incorrect installation of the motor, frequency converter or fieldbus may cause damage to the equipment, serious personal injury or death. Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with. Safety Regulations 1. The frequency converter must be disconnected from mains if repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs. 2. The [STOP/RESET] key on the control panel of the frequency converter does not disconnect the equipment from mains and is thus not to be used as a safety switch. 3. Correct protective earthing of the equipment must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations. 4. The earth leakage currents are higher than 3.5 ma. 5. Protection against motor overload is set by par. 1-90 Motor Thermal Protection. If this function is desired, set par. 1-90 to data value [ETR trip] (default value) or data value [ETR warning]. Note: The function is initialised at 1.16 x rated motor current and rated motor frequency. For the North American market: The ETR functions provide class 20 motor overload protection in accordance with NEC. 6. Do not remove the plugs for the motor and mains supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs. 7. Please note that the frequency converter has more voltage inputs than L1, L2 and L3, when load sharing (linking of DC intermediate circuit) and external 24 V DC have been installed. Check that all voltage inputs have been disconnected and that the necessary time has passed before commencing repair work. Installation at High Altitudes By altitudes above 2 km, please contact Danfoss Drives regarding PELV. Warning against Unintended Start 1. The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the frequency converter is connected to mains. If personal safety considerations make it necessary to ensure that no unintended start occurs, these stop functions are not sufficient. 2. While parameters are being changed, the motor may start. Consequently, the stop key [STOP/RESET] must always be activated; following which data can be modified. 3. A motor that has been stopped may start if faults occur in the electronics of the frequency converter, or if a temporary overload or a fault in the supply mains or the motor connection ceases. Warning: Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains. Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back up. Refer to AKD 102 Operating Instructions MG.11.LX.YY for further safety guidelines. MG.11.P2.02 3

3 Introduction ADAP-KOOL AKD-LonWorks 3 4 MG.11.P2.02

ADAP-KOOL AKD-LonWorks 3 Introduction 3Introduction 3.1 Introduction 3.1.1 About this manual First time users can obtain the most essential information for quick installation and set-up in these chapters: Introduction 3 How to Install 3.1.2 Assumptions These instructions assume, that the Danfoss AKD-LonWorks option is used in conjunction with a Danfoss AKD 102 frequency converter. It is also assumed that the installed controller supports the interfaces described in this document and that all the requirements stipulated in the controller, as well as the frequency converter, are strictly observed along with all limitations therein. 3.1.3 Hardware This manual relates to the AKD-LonWorks option MCA-107. 3.1.4 Related Literature for the ADAP-KOOL AKD-LonWorks Title ADAP-KOOL Operating Instructions ADAP-KOOL Design Guide ADAP-KOOL Programming Guide Literature no. MG.11.LX.YY MG.11.MX.YY MG.11.NX.YY X = Revision number Y = Language code 3.1.5 Abbreviations LCP LED LON Local Control Panel Light Emitting Diode Local Area Network MG.11.P2.02 5

4 How to Install ADAP-KOOL AKD-LonWorks 4 6 MG.11.P2.02

ADAP-KOOL AKD-LonWorks 4 How to Install 4How to Install 4.1 How to Install 4.1.1 The LonWorks Option 4 S300 switches between: - OFF: No Termination (factory setting) and - ON: Single termination (120 Ohm) The push-button switch O400, activates the Service-Pin function. The LEDs: LED label MS NS Description Service LED (red) Status LED (green) The neuron ID is printed on the option in text and in barcode (code 39). 4.1.2 Cabling For information on cabling, please refer to data communication between ADAP-KOOL refrigeration controls RC8AC402. 4.1.3 Maximum Cable Lengths Please refer to data communication between ADAP-KOOL refrigeration controls RC8AC402. MG.11.P2.02 7

4 How to Install ADAP-KOOL AKD-LonWorks 4.1.4 How to get the Communication Up and Running Connect the LON cable to the frequency converter. Don't forget to connect the screen as well. Never connect the screen directly to earth. Activate the termination resistance if the AKD is the last controller on the LON cable. When the LON cable is connected to the gateway or System Manager, and the ADAP-KOOL address has been given in par. 11-90 (is only shown when the LON option is mounted in the frequency converter), press the Service Pin on the LON card (see picture on previous page). The address and Service Pin are also part of the Application Wizard. 4 Gateway/AKM After activating the Service Pin, wait a couple of minutes until the gateway has downloaded the needed information on the frequency converter. Communication to the Gateway or System Manager is now up and running. Now perform an "Upload configuration" in the AKM. SystemManager/ServiceTool Communication through ServiceTool can be done in two ways. Either 1. or 2.: 1. Activate Service Pin and use the Refresh function in Service Tool 2. Only set the address in the AKD and perform the Scan function in Service Tool. 4.1.5 LED Behaviour MS: Service LED (red) Situation LED Description Normal operation Four short pulses, then continuously OFF The node is running normally Warning Short regularly repeted One of the following problems has occured: flash, about each sec. a. The default illegal address 0 must be changed to correct address in par. 11-90. (Remember to press Service Pin afterwards) b. The ADAP-KOOL files have been erased from the AKD102 drive. You must download new firmware to the drive. c. There is an internal fault - generating watchdog resets. The option needs replacing. Faulty hardware Steady ON or OFF The LonWorks option needs replacing NS: Status LED (green) 8 MG.11.P2.02

ADAP-KOOL AKD-LonWorks 5 How to Install Option in Frequency Converter 5 How to Install Option in Frequency Converter 5.1.1 How to Install Option in Frequency Converter Items required to install a fieldbus option in the frequency converter: - The fieldbus option - Fieldbus option adaptor frame for the AKD 102. This frame is deeper than the standard frame, to allow space for the fieldbus option beneath - Decoupling plate (only for A1 and A2 enclosures) Please refer to the section How to Install in this manual for connections. 5 130BT611.10 Please note, for connection of screen, please refer to the graphic in section 4.1.1 The LonWorks Option. MG.11.P2.02 9

5 How to Install Option in Frequency Converter ADAP-KOOL AKD-LonWorks Instructions: - Remove LCP panel from the AKD 102 - Remove the frame located beneath and discard - Push the option into place. Two positions are possible, with cable terminal facing either up or down - Push the fieldbus option adaptor frame for the AKD 102 into place - Replace the LCP and attach cable - On A1 and A2 enclosures with cable terminal facing up: Fasten the cable onto the de-coupling plate (the AKD 102 top surface has pre-drilled threaded holes for attaching the de-coupling plate to the unit). 5 Please note, for connection of screen, please refer to the graphic in section 4.1.1 The LonWorks Option. 10 MG.11.P2.02

www.danfoss.com/drives 130R0115 MG11P202 *MG11P202* Rev. 2008-04-09