SCHMIDT Sensor interface PROFIBUS Instructions for use

SCHMIDT Sensor interface PROFIBUS Instructions for use

Table of contents 1 Important information... 3 2 Intended use... 4 3 Electrical connection... 4 4 Signalizations... 7 5 Startup... 9 6 Technical data... 14 Imprint: Copyright 2011 SCHMIDT Technology GmbH All rights reserved Version: 532060.02A Subject to modifications Instructions for use PROFIBUS Interface Page 2

1 Important information The instructions for use contain all required information for a fast commissioning and a safe operation of the SCHMIDT Flow Sensors with Profibus Interface: These instructions for use must be read completely and observed carefully, before putting the unit into operation. Any claims under the manufacturer's liability for damage resulting from non-observance or non-compliance with these instructions will become void. Tampering with the device in any way whatsoever - with the exception of the designated use and the operations described in these instructions for use - will forfeit any warranty and exclude any liability. The unit is designed exclusively for the use described below (see chapter 2). In particular, it is not designed for direct or indirect personal protection. SCHMIDT Technology cannot give any warranty as to its suitability for a certain purpose and cannot be held liable for accidental or sequential damage in connection with the delivery, performance or use of this unit. Symbols used in this manual The symbols used in this manual are explained in the following section.! Danger warnings and safety instructions read them carefully! Non-observance of these instructions may lead to injury of personnel or malfunction of the device. General note All dimensions are indicated in mm. Instructions for use PROFIBUS Interface Page 3

2 Intended use The field bus module is used for the communication and configuration of Schmidt flow sensor via PROFIBUS. In addition to the flow velocity, the volume flow can also be output. Threshold values for monitoring can be configured. 3 Electrical connection!! Make sure, there is no voltage during electrical installation and inadvertent activation is not possible. The electrical connection must be carried out by trained and qualified personnel. Housing cover Sensor connector Cable inlets or connectors to field bus module Figure 1 Possibilities for connection The connection of the field bus module can be established, depending on the version, by means of connectors or cable inlets and terminals inside the housing.! During electrical installation ensure that no voltage is applied and inadvertent activation is not possible. Instructions for use PROFIBUS Interface Page 4

Operating elements inside the enclosure Terminal resistors Terminals Setting of the node address Figure 2 Operating elements Power supply The power supply of the field bus module is connected to the supply voltage of the sensor. Therefore the device can be supplied with power (24V CC 20%) via the field bus module or via the sensor plug.! Do not connect the power supply to the field bus module and to the sensor at the same time. Instructions for use PROFIBUS Interface Page 5

Terminal assignment Pos. Terminal Explanation 1 A Negative serial data line 2 B Positive serial data line 3 UB Operating voltage (24V +/- 20 %) 4 GND Connection to earth 5 A Negative serial data line 6 B Positive serial data line 7 UB Operating voltage (24V +/- 20 %) 8 GND Connection to earth Table 1 Terminal assignment Connection of the shield In order to reach the highest possible electromagnetic immunity, the sensor enclosure must be connected to the shield of the signal lines by fixing it between the plastic cap and the cable entry. Figure 3 Connection of the shield Plug-in connector Plug M12 Socket M12 Pin Signal 1 n.c. 2 A 3 n.c. 4 B 5 n.c. Instructions for use PROFIBUS Interface Page 6

User address The user address is set by means of two decimal rotary switches. Possible addresses are between 1 and 99, each address in the system may occur only once. Terminal resistor If the field bus module is integrated as end device, the terminal resistor integrated in the device must be activated. This is done by means of two slide switches. 4 Signalizations LED A DUO LED supplies information about the status of the sensor and the network. LED state Status Description Off Not connected No power supply Yellow Pre-operational The DP slave is ready. However, no cyclic data exchange is carried out with this DP slave at the moment. Green Data Exchange Mode The device works under normal conditions and is online. Data is exchanged cyclically with this DP slave. Red Alarm message of the flow sensor The message is active for at least 2.5 seconds. If the reason for the alarm is not eliminated, the time is prolonged until the alarm is reset. 1Hz: Configuration error Customer-specific parameter is outside the admissible value range Red flashing 5Hz: Faulty factory configuration Factory configuration defective Table 2 LED signals Instructions for use PROFIBUS Interface Page 7

Alarms and warning messages Signalize the sensor status in the operating data: Flag Warning flag Meaning Signal when exceeding measuring range Alarm flag Signal of a defective sensor Table 3 Signalizing by means of flags Warning messages activate the OB 82 in the SPS and alarm messages activate the OB 86. These organization modules must be considered and evaluated during the project planning in order to avoid that the CPU changes to the operating state STOP as soon as a warning or error message of the field bus module occurs. Instructions for use PROFIBUS Interface Page 8

5 Startup To integrate the SCHMIDT flow sensor via PROFIBUS module into the process control, a CD with an EDS file (SS2a093D.eds) is included in the delivery. The field bus module supports the device classes 1 and 2. After receipt of the configuration and parameter data, the module changes into the "Standard operation mode" (cyclic data exchange (data exchange to PROFIBUS DP-V0). Data exchange in the standard operation mode In the standard operation mode, the flow velocity or the volume flow and, as an option, another byte with limit value, alarm and warning flags is transmitted to the master upon request as 32 bit value. The volume flow and the flow velocity are transmitted in 1/100 of the selected unit (parameter unit selector). Bit no. Byte 7 6 5 4 3 2 1 0 0 Flow velocity or volume flow MSB 1 Flow velocity or volume flow 2 Flow velocity or volume flow 3 Flow velocity or volume flow LSB 4 Reserved Lower flag Upper flag Warning flag Alarm flag Two configurations are available Designation Identification "32 Bit" 0xD1 "32 Bit + 0xD1 0x90 Flags" Instructions for use PROFIBUS Interface Page 9

Parameterization The manufacturer-specific parameters can be set. The 32-bit parameters are divided into two 16-bit parameters (lo contains the bits 0-15, hi the bits 16-31). Averaging Array Size Sets the number of values for the sliding averaging Data type: Unsigned8 Value range: 1 70 (corresponds to 0.14 10 s) Inner Diameter Enter the pipe inner diameter to calculate the volume flow Data type: Unsigned32 Unit: 10µm Value range: 2600 100000 Unit Selector This value is used to select the unit of the volume flow or the flow velocity. Data type: Unsigned8 Value range: Value Unit 0 m/s 1 cbm/min 2 cbm/h 3 l/s 4 cbft/min 5 cbft/h 6 reserved Lower Switching Threshold Setting of the lower switching threshold. The switching threshold refers to the selected unit. If this value is not reached, the lower flag is set. Data type: Unsigned32 Unit: see parameter Unit Selector Value range: 0-4294967296 Upper Switching Threshold Setting of the upper switching threshold. The switching threshold refers to the selected unit. If this value is exceeded, the lower flag is set. Data type: Unsigned32 Unit: see parameter Unit Selector Value range: 0-4294967296 Instructions for use PROFIBUS Interface Page 10

Diagnosis messages On demand the diagnostic data are transmitted from the field bus module to the master. In the operating mode Class 1, the number of diagnostic bytes is 16. In the operating mode Class 2, additional information is available and the total number of diagnostic bytes is 51. The diagnostic data in the octets 1 to 6 correspond to the Profibus standard. From octet 7 on, device-specific diagnostic information is available. Extended Diagnostic Header (Octet 7, Class 1) Length of the expected diagnostic Values: Class 1: 10, Class 2: 45 Alarms (Octet 8, Class 1) Signalizes a sensor defect (alarm flag) Value range: 0 1 Operating Status (Octet 9, Class 1) Reserved Sensor Type (Octet 10, Class 1) Reserved Maximum Measuring Range (Octet 11-12, Class 1) Measuring range of the sensor Unit: cm/s Value range: 100 16000 Unit Selector (Octet 13, Class 1) Unit selector (see parameter description) Warnings (Octet 14, Class 1) Signalizes that the sensor measuring range is exceeded Value range: 0 1 Supported Alarms (Octet 15, Class 1) Supported alarms Value range: 1 Supported Warnings (Octet 16, Class 1) Supported warning messages Value range: 1 Pipe Inner Diameter (Octet 17-20, Class 2) Pipe inner diameter (see parameter description) Instructions for use PROFIBUS Interface Page 11

Average Array Size (Octet 21, Class 2) Sliding averaging (see parameter description) Profile Version (Octet 22-23, Class 2) Reserved Software Version (Octet 24-25, Class 2) Value range: 000 9999 Lower Switching Threshold (Octet 26-29, Class 2) Lower switching threshold (see parameter description) Upper Switching Threshold (Octet 30-33, Class 2) Upper switching threshold (see parameter description) Total Measuring Range (Octet 34-37, Class 2) Measuring range in the selected unit Unit: see parameter Unit Selector Operating Overpressure (Octet 38, Class 2) Allowed operating overpressure of the sensor Unit: bar Value range: 0 16 Max. Switching Frequency (Octet 39, Class 2) Configuration of the pulse / switching output: Value Description 2 100 Hz 3 40 Hz 4 20 Hz 5 16 Hz 6 10 Hz Compact Sensor (Octet 40, Class 2) Gives information about the installation length of the sensor Value Description 1 120 mm 2 180 mm 3 190 mm (remote) 4 250 mm 5 400 mm Instructions for use PROFIBUS Interface Page 12

Built-in Sensor (Octet 41, Class 2) Design: Value Description 0 Not remote 1 Remote Digital Output Type (Octet 42, Class 2) Digital output type: Value Description 0 Pulse output 1 Switching output Analog Output Type (Octet 43, Class 2) Analog output type: Value Description 1 Voltage ( 0 10 V) 2 Current ( 0 20 ma) 3 Current ( 4 20 ma) Variable Unit Factor (Octet 44-47, Class 2) Reserved Serial number (Octet 48 51, Class 2) Serial number Value range: 0-999999999 Instructions for use PROFIBUS Interface Page 13

6 Technical data Supply voltage (U B ) 24 VDC 20% Output circuit Baud rate PROFIBUS DP-V0 12 MBaud; 3 MBaud; 1,5 MBaud; 500 kbaud; 187.5 kbaud; 93.75 kbaud; 19.2 kbaud; 9.6 kbaud Address Adjustable via rotary switches 0..99 Operating modes Process data Switch thresholds Warning flag Alarm flag Enclosure - dimensions Type of protection CE conformity Table 4 Data Exchange to PROFIBUS DP-V0 32 bits; volume flow, alternatively flow velocity selectable Upper and lower switching threshold adjustable for flow velocity and volume flow Signalizes if the measuring range is exceeded Signalizes if sensor is defective 67.3 x 56.5 (mm) IP 65 (enclosure) EN 50081-2 (electromagnetic emission) EN 50082-2 (electromagnetic immunity) Instructions for use PROFIBUS Interface Page 14

Note Instructions for use PROFIBUS Interface Page 15

SCHMIDT Technology GmbH Feldbergstrasse 1 78112 St. Georgen / Schwarzwald Phone +49 (0)7724 / 899-0 Fax +49 (0)7724 / 899-101 info@schmidttechnology.de www.schmidttechnology.de Instructions for use PROFIBUS Interface Page 16