Figure 3.14 Main speed frequency reference. Multi-function programmable Safety input Forward run/stop Reverse run/stop External fault Fault reset Multi-step speed 1 main/aux switch Multi-step speed 2 Jog reference *1 Digital inputs (default setting) 2 kω Safety switch Jumper S1 S2 S3 S4 S5 S6 S7 HC H1 *2 Shield ground terminal Pulse train input RP (max. 32 khz) V1000 Control circuit +24 V 8 ma 24 V Sink SC DIP switch S3 Source 3.7 Control Circuit Wiring MA Fault Termination Comm. resistor connector 120 Ω, 1/2 W R+ Pulse train output 0 to 32 khz Analog monitor + output AM 0 to +10 Vdc - (2 ma) Figure 3.14 Control Circuit Connection Diagram * 1. Connected using sequence input signal (S1 to S7) from NPN transistor;default:sink mode (0 V com) * 2. Use only a +24 V internal power supply in sinking mode; the source mode requires an external power supply. Refer to I/O Connections on page 77. NOTICE: Do not solder the ends of wire connections to the drive. Soldered wire connections can loosen YASKAWA ELECTRIC TOEP C710606 22A YASKAWA AC Drive - PRELIM V1000 Installation & Start-Up Manual 69 0 V Setting power supply +V +10.5 max. 20 ma A1 0 to +10 V (20 kω) A2 0 to +10 V (20 kω) (0)4 to 20 ma (250 Ω) AC DIP switch S2 shielded line main circuit terminal Option card connector DIP switch S1 V Cable shield ground I MB P1 P2 PC MP AM AC R- S+ S- IG twisted-pair shielded line control terminal Digital output 250 Vac, 10 ma to 1 A 30 Vdc, 10 ma to 1 A (default setting) Digital output 5 ~ 48 Vdc 50 ma or less (default setting) During Run (photocoupler 1) Frequency agree (photocoupler 2) Photocoupler output common Monitor output MEMOBUS/ Modbus comm. RS-485/422 Electrical Installation 3
over time. Improper wiring practices could result in drive malfunction due to loose terminal connections. Control Circuit Terminal Block Functions Drive parameters determine which functions apply to the multi-function digital inputs (S1 to S7), multi-function digital outputs (MA, MB), multi-function pulse inputs and outputs (RP, MP) and multi-function photocoupler outputs (P1, P2). The default is called out next to each terminal. Refer to Figure 3.14 on page 69 WARNING! Sudden Movement Hazard. Always check the operation and wiring of control circuits after being wired. Operating a drive with untested control circuits could result in death or serious injury. WARNING! Confirm the drive I/O signals and external sequence before starting test run. Setting parameter A1-06 may change the I/O terminal function automatically from the factory setting. Refer to Application Presets on page 111. Failure to comply may result in death or serious injury. NOTICE: Do not switch an input contactor more often than once every 30 minutes. Improper equipment sequencing could shorten useful life of the drive electrolytic capacitors and circuit relays. Normally the drive I/O should be used to stop and start the motor. Input Terminals Table 3.6 Control Circuit Input Terminals Type No. Terminal Name (Function) Function (Signal Level) Default Setting Multi- Function Digital Inputs Safety Input S1 S2 S3 S4 S5 S6 S7 SC Multi-function input 1 (Closed: Forward run, Open: Stop) Multi-function input 2 (Closed: Reverse run, Open: Stop) Multi-function input 3 (External fault (N.O.)) Multi-function input 4 (Fault reset) Multi-function input 5 (Multi-step speed reference 1) Multi-function input 6 (Multi-step speed reference 2) Multi-function input 7 (Jog reference) Multi-function input common (Control common) Photocoupler 24 Vdc, 8 ma Note: Drive preset to sinking mode. When using source mode, set DIP switch S3 to allow for a 24 Vdc (±10%) external power supply. Refer to page 77. Sequence common HC Power supply for safety input command +24 Vdc (max 10 ma allowed) H1 Safety input command Open: Coast to stop safety input Closed: Normal operation Note: Disconnect wire jumper between HC and H1 when using safety input. 70 YASKAWA ELECTRIC TOEP C710606 22A YASKAWA AC Drive - PRELIM V1000 Installation & Start-Up Manual
Output Terminals Table 3.7 Control Circuit Output Terminals 3.7 Control Circuit Wiring Type No. Terminal Name (Function) Function (Signal Level) Default Setting Response frequency: 0.5 to 32 khz RP (Duty Cycle: 30 to 70%) Multi-function pulse train input (frequency (High level voltage: 3.5 to 13.2 Vdc) reference) (Low level voltage: 0.0 to 0.8 Vdc) (input impedance: 3 kω) Main +V Analog input power supply +10.5 Vdc (max allowable current 20 ma) Frequency Multi-function analog input (frequency Input voltage 0 to +10 Vdc (20 kω) resolution 1/ Reference A1 reference) 1000 Input Input voltage or input current (Selected by DIP A2 Multi-function analog input (frequency switch S1) 0 to +10 Vdc (20 kω) resolution: 1/1000 reference) 4 to 20 ma (250 Ω) or 0 to 20 ma (250 Ω) resolution: 1/500 AC Frequency reference common 0 Vdc Type No. Terminal Name (Function) Multi-Function Digital Output Multi-Function Photocoupler Output Monitor Output MA MB P1 P2 PC N.O. (fault) N.C. output (fault) Digital output common Photocoupler output 1 (during run) Photocoupler output 2 (Frequency agree) Photocoupler output common MP Pulse train output (input frequency) 32 khz (max) Function (Signal Level) Default Setting Digital output 30 Vdc, 10 ma to 1 A; 250 Vac, 10 ma to 1 A Photocoupler output 48 Vdc, 2 to 50 ma AM Analog monitor output 0 to 10 Vdc (2 ma or less) Resolution: 1/1000 AC Monitor common 0 V Connect a suppression diode as shown in Figure 3.15 when driving a reactive load such as a relay coil. Ensure the diode rating is greater than the circuit voltage. YASKAWA ELECTRIC TOEP C710606 22A YASKAWA AC Drive - PRELIM V1000 Installation & Start-Up Manual 71 Electrical Installation 3
R+ R S+ S IG P1 P2 PC A1 A2 +V AC AM AC MP S1 S2 S3 S4 S5 S6 S7 HC SC H1 RP MA MB 3.7 Control Circuit Wiring Figure 3.15 Figure 3.15 Connecting a Suppression Diode Serial Communication Terminals Table 3.8 Control Circuit Terminals: Serial Communications Removable Terminal Block Configuration Figure 3.16 A External power, 48 V max. B Suppression diode Figure 3.16 Removable Control Circuit Terminal Block (CIMR-VA ; CIMR-VU ) Wire Size and Torque Specifications C Coil D 50 ma or less Type No. Signal Name Function (Signal Level) MEMOBUS/ Modbus Communication R+ Communications input (+) R- Communications input (-) S+ Communications output (+) S- Communications output (-) A MEMOBUS/Modbus communication: Use a RS-485 or RS-422 cable to connect the drive. IG Shield ground 0 V B C RS-485/422 MEMOBUS/ Modbus communication protocol 115.2 kbps (max.) Select the appropriate wires and crimp terminals from Table 3.9. Crimp a ferrule to signal wiring to improve wiring simplicity and reliability. Refer to Ferrule Terminal Types and Sizes on page 73. 72 YASKAWA ELECTRIC TOEP C710606 22A YASKAWA AC Drive - PRELIM V1000 Installation & Start-Up Manual D R+ R S+ S IG P1 P2 PC A1 A2 +V AC AM AC MP S1 S2 S3 S4 S5 S6 S7 HC SC H1 RP MA MB
Table 3.9 Wire Size and Torque Specifications (Same for All Models) Ferrule-Type Wire Terminations Crimp a ferrule to signal wiring to improve wiring simplicity and reliability. Use CRIMPFOX ZA-3, a crimping tool manufactured by PHOENIX CONTACT. Figure 3.17 Terminal MA, MB, S1-S7, SC, RP, +V, A1, A2, AC, HC, H1, P1, P2, PC, MP, AM, AC, S+, S-, R+, R-, IG Bare Wire Terminal Ferrule-Type Terminal Tightening Tightening Screw Applicable Torque Torque Applicable wire Recomm. Size N m (in-lbs) size mm 2 wire size Recomm. mm 2 mm (AWG) (AWG) 2 mm 2 (AWG) (AWG) M3 0.5 to 0.6 4.4 to 5.3 M2 0.22 to 0.25 1.9 to 2.2 Stranded: 0.25 to 1.5 (24 to 16) Single: 0.25 to 1.5 (24 to 16) Stranded: 0.25 to 1.0 (24 to 18) Single: 0.25 to 1.5 (24 to 16) 0.75 (18) 0.75 (18) Figure 3.17 Ferrule Dimensions Table 3.10 Ferrule Terminal Types and Sizes 0.25 to 1.0 (24 to 18) 0.25 to 0.5 (24 to 20) 0.5 (20) 0.5 (20) Size mm 2 (AWG) Type L (mm) d1 (mm) d2 (mm) Manufacturer 0.25 (24) AI 0.25-6YE 10.5 0.8 2 0.34 (22) AI 0.34-6TQ 10.5 0.8 2 0.5 (20) AI 0.5-6WH 12 1.1 2.5 φd1 PHOENIX CONTACT Wire Type Shielded line, etc. 0.75 (18) A1 0.75-6GY 12 1.3 2.8 1.0 AI 1-6RD 12 1.5 3.0 YASKAWA ELECTRIC TOEP C710606 22A YASKAWA AC Drive - PRELIM V1000 Installation & Start-Up Manual 73 6 mm φd2 L Electrical Installation 3
Wiring Procedure This section describes the proper procedures and preparations for wiring the terminal board. WARNING! Electrical Shock Hazard. Do not remove covers or touch the circuit boards while the power is on. Failure to comply could result in death or serious injury. NOTICE: Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1, V/T2, W/T3, -, +1, +2) and other high-power lines. Improper wiring practices could result in drive malfunction due to electrical interference. NOTICE: Separate wiring for digital output terminals MA, MB and from wiring to other control circuit lines. Improper wiring practices could result in drive or equipment malfunction or nuisance trips. NOTICE: Use a class 2 power supply (UL standard) when connecting to the control terminals. Improper application of peripheral devices could result in drive performance degradation due to improper power supply. NOTICE: Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment. Improper wiring practices could result in drive or equipment malfunction due to short circuit. NOTICE: Connect the shield of shielded cable to the appropriate ground terminal. Improper equipment grounding could result in drive or equipment malfunction or nuisance trips. Wire the terminal board using Figure 3.18 as a guide (control circuit terminal block). Be sure to prepare the ends of the control circuit wiring as shown in Figure 3.19. Refer to Wire Gauges and Tightening Torque on page 63 for tightening torque specifications. NOTICE: Do not tighten screws beyond the specified tightening torque. Failure to comply may damage the terminal block. NOTICE: Use shielded twisted-pair cables as indicated to prevent operating faults. Improper wiring practices could result in drive or equipment malfunction due to electrical interference. 74 YASKAWA ELECTRIC TOEP C710606 22A YASKAWA AC Drive - PRELIM V1000 Installation & Start-Up Manual
Figure 3.18 Figure 3.19 A Control terminal block B Avoid fraying wire strands when stripping insulation from wire. Strip length 5.5 mm. C Single wire or stranded wire A Drive side B Connect shield to ground terminal of drive. C Insulation A Figure 3.18 Terminal Board Wiring Guide A B C F D E Preparing wire terminal ends Figure 3.19 Preparing the Ends of Shielded Cables 3.7 Control Circuit Wiring D Loosen screw to insert wire. E Blade depth of 0.4 mm or less Blade width of 2.5 mm or less D Control device side E Shield sheath (Insulate with tape) F Shield When setting the frequency by analog reference from an external potentiometer, use shielded twisted-pair wires and ground the shield of twisted-pair wires to the ground terminal of the drive. C NOTICE: The analog signal lines between the drive and the operator station or peripheral equipment should not exceed 50 meters when using an analog signal from a remote source to supply the frequency reference. Failure to comply could result in poor system performance. YASKAWA ELECTRIC TOEP C710606 22A YASKAWA AC Drive - PRELIM V1000 Installation & Start-Up Manual 75 B D E Electrical Installation 3
Figure 3.20 G 2 k RP +V A1 A2 AC A Drive E (A1) Main speed frequency reference 0 to +10 Vdc (20 kω) B Ground terminal F (A2) Multi-function analog input (shield connection) 0 to +10 Vdc (20 kω) or 4 to 20 ma (250 Ω)/ 0 to 20 ma (250 Ω) C (RP) Pulse train G Frequency setting potentiometer (maximum 32 khz) D (+V) Frequency setting power source +10.5 Vdc maximum 20 ma Figure 3.20 Wiring the Frequency Reference to the Control Circuit Terminals (External Reference) 76 YASKAWA ELECTRIC TOEP C710606 22A YASKAWA AC Drive - PRELIM V1000 Installation & Start-Up Manual A B C D E F