Uninterruptible Power Supply Unit for Universal Use QUINT-DC-UPS/4DC/40. Short Description Uninterruptible Power Supply Units for Buffering Long-Term terruptions Saves space thanks to the compact, uniform design Integrated diode saves money through isolation of loads Maximum system availability through optimum battery management and reliable signaling Minimum installation time due to ready-to-use plug-in bridges and integrated timeout QUINT-DC-UPS uninterruptible power supply units with long-life lead-acid batteries provide long buffer times at high currents. Even in the event of a longer supply voltage failure, the units ensure that all connected devices continue to operate without interruption. The devices have a narrow and uniform design, which makes them ideal for use on the DIN rail where space is limited. In addition, short wiring paths ensure order and clarity in the control cabinet. The high level of availability and the particularly long service life of the battery modules are achieved through professional battery management. An automatic presence check (every minute), automatic quality test (once a week), temperature-determined charging, and electronic overcurrent protection ensure the battery modules are ready to operate at all times. Power is therefore available in the event of an error and the service life of the battery module is maximized. The actual state must be determined quickly so that the right decision can be made in an emergency. Optimum signaling is thus required for maximum system availability. Three floating PDT contacts and three LEDs are provided for function monitoring, which indicate all the operating states clearly. So that relay signaling is more reliable and more durable than before, an additional positive supply output has been provided. The contact, which is current-limited and resistant to continued short circuits, is located next to the relay connections and enables easy bridging. In the event of wiring errors, the shortcircuit protection prevents any welding of the relay contacts. This ensures that the user can rely on an signal. Even in the event of connection errors, currents remain below 00 ma, which prevents damage to the relay contacts. A system is switched off after a specific time that can be set on the device or by an external signal. No additional installation is required for shutdown. In addition, ready-to-use plug-in bridges minimize the installation time. The connected devices can be divided into buffered and unbuffered loads using the isolated input. This extends the buffer time, which depends on the output current. If only critical devices are protected using fuses, smaller battery modules can be used that save money and space in the control cabinet. In addition, the isolated input protects the connected devices against errors in the internal network. Headquarters: Phoenix Contact GmbH & Co. KG Flachsmarktstraße 8 8 Blomberg Germany Phone +49 - - 0 0 Fax +49 - - 4 00 www.phoenixcontact.com Local Contact: www.phoenixcontact.com/salesnetwork
N 8 Uninterruptible Power Supply Unit for Universal Use QUINT-DC-UPS/4DC/40. Technical Data mm (4.9 in.) J E * = J A A? J ) D 4 4 4 A JA BB ) = H * = JJA H O F K J, + " 8 " 8 ) K JF K J ), + + D = H C A * = J @ A 0 mm (.8 in.) 66 mm (.98 in.) QUINT-DC-UPS/4DC/40 Solid Stranded Torque [mm ] AWG [Nm] [lb in] Input 0. - 6 0. - 0 0-6. -. 0.6 -. Output 0. - 6 0. - 0 0-6. -. 0.6 -. Signal 0. -. 0. -. - 4 0. - 0.6 4. -. DC UPS Module 0 L [mm] mm (0.9 in.) 7 mm (0.8 in.) U u F Description Uninterruptible power supply unit.4 Ah battery module 7. Ah battery module Ah battery module Type QUINT-DC-UPS/4DC/40 QUINT-BAT/4DC/,4Ah QUINT-BAT/4DC/7,Ah QUINT-BAT/4DC/Ah Order No. 8 66 4 8 66 4 9 8 66 8 66 6 Pcs. Pkt. Technical Data Input Data Nominal input voltage Input voltage range Current consumption Switching threshold Buffer time Input fuse Maximum power dissipation (No load/charging/maximum) Can be configured (Ready/buffer mode) 4 V DC. - 0 V DC 0. A/. A/4. A U a < V; dynamic U in - V/0. s 0.; ; ; ; 0; ; 0; 0; continuous Internal, 0 A 0 W/0 W Output Data Can be connected in parallel (battery module) Output Data in Normal Operation Nominal output voltage Output voltage Output current Current limit Overload fuse Output Data in Buffer Mode Nominal output voltage Output voltage Output current Current limit Overload fuse Level of efficiency Remote shutdown Charging Charge characteristic curve End-of-charge voltage Charge current /presence check/time interval /quality test/time interval Memory Medium Nominal voltage Nominal capacity Charge current Maximum Typical Yes, to increase the buffer time 4 V DC U in 40 A None Internal, 0 A 4 V DC 7.9 V DC 40 A ( A for.4 Ah battery module) 4 A Electronic 98% Yes I/U characteristic curve Temperature compensated <. A 60 seconds 80 hours External 4 V DC.4 Ah, 7. Ah, Ah <. A PHOENIX CONTACT page of 9
Uninterruptible Power Supply Unit for Universal Use QUINT-DC-UPS/4DC/40 Signaling Mode Charge Approvals/Standards Electrical equipment of machines Electrical safety (of IT equipment) Industrial control equipment Shipbuilding Electronic equipment for use in electrical power installations Green LED Red LED, floating PDT, 0 V AC/DC, maximum; A, maximum Yellow LED, floating PDT, 0 V AC/DC, maximum; A, maximum Yellow LED, flashing, floating PDT, 0 V AC/DC, maximum; A, maximum EN 60 04 (Surge Voltage Category III) EN 6090/VDE 080, UL/C-UL Recognized UL 60 90 UL/C-UL Listed UL 08 Germanischer Lloyd EN 0 78/VDE 060 General Data Insulation voltage Mounting position Input/output to housing: Degree of protection Class of protection MTBF According to IEC 709 (SN 9 00) Housing version Dimensions (W x H x D) default upon delivery Dimensions (W x H x D) rotated 90 Weight Approximately Climatic Data Ambient temperature Operation/storage Humidity At + C (+77 F) Vibration According to IEC 68--6 kv AC type test kv AC routine test On a horizontal mm (.78 in.) DIN rail EN 60 7 kv/ kv IP0 II > 00,000 h AluNox (AlMg), closed (66 x 0 x mm [.98 x.8 x 4.9 in.]) ( x 0 x 69 mm [4.80 x.8 x.77 in.]) 0.9 kg - C to +70 C (- F to +8 F)/-40 C to +8 C (-40 F to +8 F) 9%, no condensation - 0 Hz,.g, 90 minutes Shock (in all space directions) According to IEC 68--6 Pollution degree According to EN 0 78 Climatic category According to EN 60 7 c Conformance With EMC Directive 89/6/EEC and Low Voltage Directive 7//EEC 0g K EMC (Electromagnetic Compatibility) Noise Immunity According to EN 6000-6-: Requirements EN 6 000-6- QUINT-DC-UPS/4DC/40 Noise Immunity According to EN 6000-6- EN 6000-4- ) Electrostatic discharge (ESD) EN 6000-4- ) Electromagnetic HF field EN 6000-4-4 ) Fast transients (burst): EN 6000-4- ) Surge current loads (surge): EN 6000-4-6 ) Conducted interference EN 6000-4- ) Voltage dips Noise Emission According to EN 008- Radio interference emission EN 0 Radio interference voltage EN 0 Housing Contact discharge: Air discharge: Housing Frequency: Field strength: EN 0 corresponds to CISPR/EN 0 corresponds to CISPR/EN 6000 corresponds to IEC 000 ) Criterion A: Normal operating characteristics within the specified limits. ) Criterion B: Temporary adverse effects on the operating characteristics that the device corrects automatically. Signal: Signal: I/O/S: Frequency: U 0 : 4 kv 8 kv 80-000 MHz 0 V/m kv asymmetrical ) kv asymmetrical ) kv asymmetrical ) kv asymmetrical ) kv symmetrical 4) 0. kv asymmetrical ) 0. kv symmetrical 4) kv asymmetrical ) 0. - 80 MHz 0 V asymmetrical ) 0% reduction of the input voltage for 0. periods Level 4 8 kv kv Level 80-000 MHz/.4 -.0 GHz 0 V/m 4 kv (Level 4) kv (Level ) kv (Level ) 4 kv (Inst. Class 4) kv (Inst. Class 4) 0. kv/(level ) 0. kv/(level ) kv/(level ) Level 0. - 80 MHz 0 V See Input Data: Mains buffering > 0 ms Class A 6) EN 0 (EN 0) Class B 7) Class A 6) EN 0 (EN 0) Class B 7) 4) Symmetrical: Cable to cable. ) Asymmetrical: Cable to ground. 6) Class A: Industrial applications 7) Class B: Industrial and domestic applications PHOENIX CONTACT page of 9
Uninterruptible Power Supply Unit for Universal Use QUINT-DC-UPS/4DC/40. Device View, Connections, and Control Elements 7 8 DC + 4 9 4 6 QUINT DC-UPS 40 A +4V 0,A DC 4 V 40 A Input Output DC + + Bat.- Bat.- Mode Charge R R R R Remote OFF ON 0, 0 0 0,4 7, QUINT-DC-UPS/4DC/40 Order-No.: 8 66 4 Operational Voltage: APPROVALS U INDUSTRIAL LISTED 4VDC/4A.-0VDC 4VDC/40A - + 70 C - + 8 F CONTROL EQUIPMENT 4KA F EN 6000-6- EN 008- Read installation instructions before connecting $ www.interface.phoenixcontact.com " 0 Figure 04 DC input, unbuffered 4 V DC input voltage (0. mm to 6 mm solid) (0. mm to 0 mm stranded) (0-6 AWG) Internal fuse 0 AT DC output, buffered 4 V DC output voltage (0. mm to 6 mm solid) (0. mm to 0 mm stranded) (0-6 AWG) The device is idling-proof and short-circuit-proof. 4 V battery module connection 4 Floating PDT (,,): Floating PDT (,,): Mode 6 Floating PDT (,,): Charge 7 4 V supply voltage, maximum current limit 0. A for grouped contacts,, 8 Remote shutdown (R, R) 9 Universal DIN rail adapter UTA 07 0 Red LED: Yellow LED: Mode/ Charge " Green LED: Buffer time setting 0. - 0 minutes $ module/ setting selection 4. Safety Notes and Warning Instructions To ensure that the device can be operated safely and all functions can be used, please read these instructions carefully. The QUINT-DC-UPS is a built-in device. Installation and startup must only be carried out by qualified personnel. The relevant country-specific regulations (e.g., VDE, DIN) must also be observed. Before startup it is particularly important to ensure that: All supply lines have sufficient fuse protection and are the correct size. All output cables are the correct size for the maximum device output current or have separate fuse protection. Sufficient convection is ensured. The fuse on the battery module is always removed when carrying out any work. PHOENIX CONTACT page 4 of 9
0 Uninterruptible Power Supply Unit for Universal Use QUINT-DC-UPS/4DC/40. Installation.. Mounting The uninterruptible power supply unit together with the battery module can be snapped onto all DIN rails according to EN 607 and should be mounted horizontally (input terminal blocks facing downwards). DC + 4 Installation Dimensions No minimum spacing to other modules is required for proper operation of the device. QUINT DC-UPS 0 40 A +4V 0,A R R DC 4 V 0 40 A Input Output DC + + Bat.- Bat.- Mode Charge R R Remote OFF ON 0, 0 0,4 7, QUINT-DC-UPS/4DC/0 QUINT-DC-UPS/4DC/40 Order-No.: 8 66 9 4VDC/A 4VDC/4A Operational Voltage:.-0VDC 4VDC/0A 4VDC/40A APPROVALS INDUSTRIAL U LISTED - + 70 C - + 8 F CONTROL EQUIPMENT 4KA F EN 6000-6- EN 008- Read installation instructions before connecting www.interface.phoenixcontact.com Figure 0.. Narrow Mounting Position The device is supplied ex works for a narrow mounting position. Mounting: Place the module with the DIN rail guideway on the top edge of the DIN rail and then snap it downwards. Removal: Release the snap-on catch using a screwdriver and then detach the module from the bottom edge of the DIN rail... Flat Mounting Position A flat mounting position can be achieved by mounting the module onto the DIN rail at a 90 angle. To do this, mount the DIN rail adapter (UTA 07) 7 as shown in Figure 07. No additional assembly material is required. Mounting screws: Torx T0 (torque 0.8-0.9 Nm). Mounting Removal Figure 06 Figure 07 PHOENIX CONTACT page of 9
Uninterruptible Power Supply Unit for Universal Use QUINT-DC-UPS/4DC/40 AC QUINT-DC-UPS Power Supply Input Output QUINT-BAT/4DC Unbuffered Load DC + Buffered Load DC + Figure 08.4. Connection The following cable cross sections can be connected: Solid [mm ] Stranded [mm ] AWG Torque [Nm] 0. - 6 0. - 0 0-6. -. 0. - 6 0. - 0 0-6. -. : 0. - 6 0. - 0 0-6. -. 4--8Signal: 0. - 4 0. -. - 4 0. - 0.6 DC + 4 For reliable and safe-to-touch l connections: Strip 0 mm (0.9 in.) from the input and output side connector ends and 7 mm (0.8 in.) from the signal connector ends. To maintain UL approvals, use copper cables, which are designed for operating temperatures > +7 C (+67 F). To meet GL requirements, unused terminal compartments should be closed. QUINT DC-UPS 40 A +4V 0,A DC 4 V 40 A Input Output DC + + R R Bat.- Bat.- Mode Charge R R Remote OFF ON 0, 0 0 0,4 7, QUINT-DC-UPS/4DC/40 Order-No.: 8 66 4VDC/4A Operational Voltage:.-0VDC 4VDC/40A APPROVALS U INDUSTRIAL LISTED - + 70 C - + 8 F CONTROL EQUIPMENT 4KA F EN 6000-6- EN 008- Read installation instructions before connecting www.interface.phoenixcontact.com.. Input (, Figure 04, Figure 08) The QUINT-DC-UPS is connected to the 4 V DC output of the power supply via the "Input +" and "Input -" terminal blocks. The output is isolated from the input by the internal diode. The stored power is only supplied to the output. The device is protected against overcurrent and short circuit by an internal input fuse. Figure 09 Fuse Further device protection is not required, as an internal fuse is present. If the internal fuse is blown, this is most probably due to a device fault. In this case, the device should be checked in the factory. PHOENIX CONTACT page 6 of 9
Uninterruptible Power Supply Unit for Universal Use QUINT-DC-UPS/4DC/40.6. Output All devices that must be supplied without interruption in the event of a supply voltage failure ("Buffered Load"), are connected to the "Output +" and "Output -" terminal blocks of the DC output (Fig. 08). It is recommended that all other loads, which do not require buffering ("Unbuffered Load"), are connected to the 4 V DC output of the power supply. This increases the buffer time, as this time depends on the output current (see Fig. 0). The internal diode ensures that the buffered loads are isolated from the unbuffered loads. Current [A] 40 0 0 0 0 Ah 7. Ah.4 Ah 0 60 90 0 Time [min.] Figure 0.7. Module The battery module is connected to the QUINT-DC-UPS via the " +" and " -" terminal blocks. To interrupt the charge/discharge current of the battery module, the " module selection" selector switch $ must be set to "". The fuse on the battery module must be removed when installing or replacing the battery module. The QUINT-DC-UPS is optimized for use with QUINT-BAT/4DC type battery modules. The following battery modules are recommended: QUINT-BAT/4DC/,4AH (Order No. 86649) QUINT-BAT/4DC/7,AH (Order No. 866) QUINT-BAT/4DC/AH (Order No. 8666) When using QUINT-BAT/4DC/,4AH, the maximum output current of A must not be exceeded. Following successful installation, the capacity of the connected battery module must be selected using the " module selection" rotary switch $. V 40 A Output Mode at.-charge 0, 0 0 0,4 7, $ APPRO U IN LISTED CONT EQUIP 4KA Figure R be.8. Signaling Outputs The signal outputs are connected via terminal blocks // 4, // or // 6. The contacts are floating contacts. The plug-in bridge provided can be used to supply +4 V to grouped contacts,,. This means that N/C contacts,, and N/O contacts,, can be evaluated as switching outputs with 0 V and +4 V voltage levels. PHOENIX CONTACT page 7 of 9
Uninterruptible Power Supply Unit for Universal Use QUINT-DC-UPS/4DC/40.9. Remote Shutdown ("Remote", Fig. ) The device has a UPS remote shutdown function for specific shutdown. Remote shutdown must be deactivated for the device to switch to buffer mode in the event of a supply voltage failure. Remote Shutdown Off The "Remote shutdown R" and "Remote shutdown R" terminal points are short circuited (e.g., with a plug-in bridge) OR The "Remote shutdown R" terminal point is supplied with a 4 V DC voltage The QUINT-DC-UPS switches to buffer mode in the event of a supply voltage failure Remote Shutdown On The "Remote shutdown R" and "Remote shutdown R" terminal points are not connected All LEDs are off The QUINT-DC-UPS does not switch to buffer mode in the event of a supply voltage failure, instead the device is shut down. When the supply voltage is reapplied, the battery module is charged and the device remains off until remote shutdown is deactivated. Connected loads are supplied as long as the supply voltage is present V 0,A 4 4 DC + + DC + + R R Bat.- Bat.- Mode Charge R R Remote OFF ON 8 Charge Figure QUI Orde Inpu Ope Outp APP U 6. Setting Options on the Device (Fig. ) 6.. Buffer Time Setting Buffer mode can be exited after a predefined time has elapsed or by external shutdown (see 6.9). If the device is to be shut down after a specific time has elapsed, the time can be set via the selector switch on the front of the device. When the supply voltage is reapplied, the device can switch to buffer mode again. 6.. Module Setting Before startup, the capacity of the battery module used must be set on the device via the selector switch $. When replacing the battery, the selector switch must be set to "" (see also 6.7). V 40 A Output rm 0, 0 0 0,4 7, $ Figure PHOENIX CONTACT page 8 of 9
Uninterruptible Power Supply Unit for Universal Use QUINT-DC-UPS/4DC/40 7. Method of Operation In the event of a power failure at the output, the QUINT-DC-UPS supplies all connected devices with a 4 V DC voltage without interruption at a load current up to 40 A. When the 4 V supply voltage is applied, the connected battery module is charged. In the event of a supply voltage failure, the battery module is connected to the output, and the stored power ensures that all connected devices continue to operate without interruption. The professional signaling via function LEDs and floating PDT contacts enables reliable evaluation of all the main operating states. 7.. Output Voltage In normal operation, the QUINT-DC-UPS output voltage corresponds to the usual supply voltage. If the supply voltage drops more than V in the space of 0. seconds or falls below the minimum threshold of V, the device switches to buffer mode. If the output voltage drops below 0.4 V in buffer mode, this is indicated by the indicator. If the output voltage drops to 9. V because the battery module is flat, the device is shut down completely. When the supply voltage is reapplied, the device automatically switches on again. The device is electronically short-circuit-proof and idling-proof. 7.. Signaling Three floating PDT contacts and three indicators are provided for function monitoring. Key/Indicators Green " Power IN Yellow Bat. Mode/Charge Red 0 Supply voltage, battery module charging ON Flashing OFF Supply voltage, battery module charged (normal operation) ON OFF OFF Buffer mode OFF ON OFF module flat OFF OFF ON - module quality test negative - No battery module - - Buffer time elapsed - Remote shutdown activated ON OFF ON OFF OFF OFF xx - xx: Contact closed, x, x Mode, x Charge x group contact, x N/C contact, x N/O contact Key/Output Supply voltage, battery module charging Supply voltage, battery module charged (normal operation) Bat. Charge Bat. Mode 6 - - - - Buffer mode - - 7.. Temperature Response The charging rate of the connected battery module depends on the temperature. 7.4. Testing the Module A quality test is carried out on the battery module once a week and its presence is verified every minute. A negative test result is indicated by the indicator. 4 module flat - - - - module quality test negative - No battery module - - Buffer time elapsed - Remote shutdown activated - - - - - PHOENIX CONTACT 0/0/0 TNR:0997-00-gb http://www.phoenixcontact.com PHOENIX CONTACT page 9 of 9