Note: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number Quantity Direct Command Kit 4100801 1 Dual Lock 2000052-9 1 Dual Lock 2000053-9 1 Quick Reference Card 2002831-38 1 Hardware Kit Large Module 2001354-1 1 Mounting Kit Large Module Plate 2001358 1 Installation Instructions 2005955 1 CAN Y-Splice 4000137 1 CAN Terminator Plug 4000141 1 Mounting Plate Module 4000244 1 Cable CAN Bus Stub 3 ft 4000318-3 1 Liquid Product Control Module 4000394 1 Cable Implement Plug 4000495-1 1 Cable Radar, Dickey John 4000501-1 1 Cable AgChem Cab 3 ft 4002277-1 1 Cable Control/Flow AgChem 4000868-6 1 Cable Boom Section AgChem 4001986-5 1 Cable RoGator Switch 4001964-5 1 Cable AgChem Implement 8 ft 4002278-1 1 Cable AgChem Power 8 ft 4002338-8 1 RAM Base Mount 4100100 1 Lockwasher 2002065-06 4 Self Tapping Screw 1/4"x3/4 2002075-25075 4 Phillips Pan Head Screw M6x1.0 2002435-06016 4 RAM 111B Base 4000187 1 RAM 201U Arm 5 4000279 1 RAM 2461U Base 4000280 1 Auxiliary Input Module Kit 4100506 1 Dust Plug Deutsch DT 12 Pin 2002899-12N 1 Dust Plug Deutsch DT 6 Pin 2002899-6 1 Cable CAN Bus Stub 1 ft. 4000219-1 1 Auxiliary Input Module 4000437 1 CAN Y-Splice 4000137 1 PN: 2005955 Rev. E December 2013 Page 1 of 17
DirectCommand Installation Important Notices You will save time and prevent incorrect installation of components by closely following these step-by-step instructions. If you have questions, call at 515-232-5363 Ext 1. Direction words (LEFT and RIGHT) are commonly used when describing an installation procedure. Interpret direction words as if standing behind equipment and looking forward Signal words (CAUTION, IMPORTANT and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product. CAUTION will alert you to situations that will impact the physical safety of you or others. IMPORTANT will alert you to the potential for damage to the product or loss of data. NOTE will provide you with additional information to simplify a procedure or clarify a process. This DirectCommand Kit fits the following machines: Model Year 2010-2011 RoGator Sprayer Series: 9XX, 11XX, and 13XX Read all instructions first to familiarize yourself with the installation procedures. Keep parts list and installation instructions for use as a reference after completing installation. Section Contents Section Heading Page Common Components 3 Cable and Component Layout 4 Safety Notices 5 Installing the Display 6 Installing the Display Cable 7 Installing the Auxiliary Input Module, and Cab Cables 9 Installing the Liquid Product Control Module, Power Cable, and External Cabling 12 Setting up the Display 17 Page 2 of 17 December 2013 PN: 2005955 Rev. E
Common Components This section contains illustrations of components common to all Direct Command Installations. Their purpose is to ensure proper identification and installations in the sections that follow. CAN Bus Connectors 1. Terminator PN: 4000141 2. Plug (Not all applications) PN: 4000136 3. Y-Splice PN: 4000137 Modules 1. Auxiliary Input Module PN: 4000437 2. Liquid Product Control Module PN: 4000394 PN: 2005955 Rev. E December 2013 Page 3 of 17
DirectCommand Installation Component and Cable Layout Page 4 of 17 December 2013 PN: 2005955 Rev. E
Safety Notices CAUTION: Hydraulic components should be lowered to ground or on mechanical safety stops before starting work. Do not work under hydraulic components supported by hydraulic system only. Turn off machine and wait for all machine motion to stop before starting work. Set parking brake. CAUTION: Be sure to wear proper eye protection when using any power tools, such as when drilling any mounting holes. IMPORTANT: Check behind vehicle and implement panels for any hoses, wiring, controls, etc. that could be damaged when drilling any mounting holes. IMPORTANT: Disconnect the Display, DirectCommand components and flow meter from electrical system when welding on equipment or jump starting unit to prevent component damage due to power surges or excessive current IMPORTANT: If using a non Ag Leader GPS receiver, make sure to install the Null Modem Cable PN: 2000819, included in the Display kit, to prevent damage to the Display or the GPS receiver. IMPORTANT: Use the Dielectric grease to coat the seals and terminals of each connector that will be exposed to weather or chemicals as you plug them in. NOTE: Be sure to follow the alignment keys on the plugs and the receptacles carefully. Do not use excessive force when mating connectors. PN: 2005955 Rev. E December 2013 Page 5 of 17
DirectCommand Installation Installing the Display Parts required for procedure: (1) Ag Leader INTEGRA Display PN: 4002000 Or (1) EDGE Display PN: 4001500 Or (1) InSight Display PN: 4001000 From RAM Mount Kit (4) Split Lock washer 6mm PN: 2002065-06 (4) Self Tapping Screw ¼"x3/4 PN: 2002075-25075 (4) Phillips Pan Head Screw M6x16 PN: 2002435-06016 (1) RAM 111B Base 2 x 6-1/4 PN: 4000187 (1) RAM 201U Arm 5 PN: 4000279 (1) RAM 2461U Base PN: 4000280 Step-by-Step instructions for installing the Display 1. Turn on the existing rate control console, if equipped with one, and copy down the boom section widths and flow meter calibration number. NOTE: Raven flow meter calibrations are in pulses per 10 gallons, the Ag Leader Display requires pulses per gallon for calibration. To calculate the appropriate values, divide the Raven calibration number by 10 before entering into the Ag Leader Display. NOTE: Raven boom section widths are in inches; the Ag Leader Display requires boom widths in feet. Divide the Raven widths by 12 before entering the widths into the Ag Leader Display. 2. Run the sprayer one last time to make sure all of the components are in working order before removing the rate control console. Verifying that all of the rate control components function correctly will help with any potential troubleshooting issues after the installation. NOTE: Swing the right boom away from the transport position to allow easier access to the right hand side of the cab. Lower the boom completely or rest it on mechanical stops. Do not work under sprayer boom supported by hydraulic system only. 3. Turn off the existing console, if equipped with one, and disconnect the cable from the back of the console and remove the cable and Page 6 of 17 December 2013 PN: 2005955 Rev. E
console from the cab. 4. Lay the Ag Leader Display face down and attach the square RAM Display Mount, PN: 4000280 to the back of the Display using four 6mm Phillips pan head screws and lock washers provided in the RAM Mount Kit. Ag Leader Display With RAM Mount Installed 5. Determine a mounting location for the display in the right front cab corner that will be convenient for operation, but out of the operator s line of sight while driving the sprayer. 6. Take the RAM Base Mount, PN: 4000187, and use a 13/32 drill bit and self-tapping screws as needed to secure the Base Mount. 7. Use the 5 RAM Arm, PN: 4000279 to mount the Display. Installing the Display Cable Parts required for procedure: From Display Kit or Display Cable Kit 4100814: (1) Display Cable PN: 4001608-12 (1) Power Control Relay PN: 4000708-1 PN: 2005955 Rev. E December 2013 Page 7 of 17
DirectCommand Installation Step-by-Step instructions for installing the Display Cable 1. Remove the two screws holding the right side cab post cover. Side Cab Post Cover 2. Remove the cab panel next to the right side cab post cover. Removing Cab Panel 3. Remove the access panel from the right rear outside corner of the cab. 4. Connect the Power Control Relay, PN: 4000708-1 to the Display Cable at the black 4-pin Weatherpack Connector. Press together until the latch clicks, locking the relay together with the Display Cable. 5. Starting from the rear corner compartment, route the 28-pin end of the Display Cable, PN: 4001608-12 up the right side post. Make sure to leave all other connections of the Display Cable in the rear compartment. Page 8 of 17 December 2013 PN: 2005955 Rev. E
6. Route the Display Cable along the cab brace above the right side window over to the Ag Leader Display, secure with zip ties as necessary. Allow some slack in the Display Cable for adjustment of the Display. 7. Connect the round 28-pin connector on the Display Cable, PN: 4001608-12, to the connector on the back of the InSight or EDGE Display, or the connector labeled Main on the back of the Ag Leader INTEGRA Display. Display Cable Routing With Cab Post Cover Reinstalled. Arrow Points To Where Display Cable Exits Cab Post Cover. Installing the Auxiliary Input Module, and Cab Cables Parts required for procedure: From DirectCommand Kit (1) Dual Lock PN: 2000052-9 (1) Dual Lock PN: 2000053-9 (1) Hardware Kit Large Module PN: 2001354-1 (1) CAN Y-Splice PN: 4000137 (1) Module Mounting Plate PN: 4000244 (1) CAN Bus Stub 3 ft. PN: 4000318-3 (1) Radar Adapter Cable PN: 4000501-1 (1) RoGator Switch Cable PN: 4001964-5 From Auxiliary Input Module Kit (1) Dust Plug 6-pin PN: 2002899-6 (1) Dust Plug 12-pin PN: 2002899-12N (1) Auxiliary Input Module PN: 4000437 PN: 2005955 Rev. E December 2013 Page 9 of 17
DirectCommand Installation Step-by-Step instructions for installing the Auxiliary Input Module, and Cab Cables 1. Remove the access plug located near the floor under the right hand console. Arrow Indicates Access Plug To Remove 2. Cut the Dual Lock, PN: 2000052-9 strip in half and use an alcohol wipe from the Hardware Kit Large Module, PN: 2001354-1, clean the back of the Module Mounting Plate, PN: 4000244. Remove the white adhesive backing and stick the Dual Lock Strips to the back of the Module Mounting Plate. 3. Cut the second Dual Lock, PN: 2000053-9 strip in half and with the white adhesive backing still on, push these sections onto the Dual Lock installed on the Mounting plate. 4. Remove the white adhesive backing from the Dual Lock, and mount the Module Mounting Plate to the right hand console or seat platform, within 3 feet of the CAN Bus connector on the Display cable. 5. Using the 1/4" nuts, flat washers, and lock washers from the hardware kit, install the Auxiliary Input Module, PN: 4000437 on the Module Mounting Plate. Page 10 of 17 December 2013 PN: 2005955 Rev. E
Auxiliary Input Module Mounted To The Right Console Base 6. Plug the 12-pin brown receptacle on the Auxiliary Input Module marked SWITCH B, with the 12-pin Dust Plug, PN: 2002899-12N. 7. If no radar cable is used, plug the 6-pin gray receptacle marked RADAR, with the 6-pin Dust Plug, PN: 2002899-6. If the radar will be used, an adapter cable will be installed in a later step. 8. Install the single end of the CAN Y-Splice into the mating connector on the Display Cable. This connection will be located in the rear corner compartment. 9. Connect the black 4-pin connector of the 3 ft. CAN Bus Stub, PN: 4000318-3, into the gray side of the CAN Y-Splice. 10. Route the opposite end of the CAN Bus Stub into the cab, through the access hole opened in Step 1. 11. Connect the 4-pin Gray Plug of the CAN Bus Stub into the mating connector on the Auxiliary Input Module marked CAN BUS. 12. If radar is used, connect the gray 6-pin plug of the Radar Adapter Cable, PN: 4000501-1 to the mating receptacle marked RADAR. 13. Connect the opposite end of the Radar Adapter Cable, to the 4-pin AMP connector from the sprayer harness. PN: 2005955 Rev. E December 2013 Page 11 of 17
DirectCommand Installation The 12-Pin Boom Section Signal Connector 14. In the right rear corner compartment locate the connection with the blue boom section signal wires (a rectangular 12-pin Deutsch connector). 15. Disconnect the connection found in the previous step and install the Switch Tee Cable, PN: 4001964-5 in-line with these connectors. 16. Route the opposite end of the Boom Switch Tee Cable through the cab access towards the Auxiliary Input Module, and connect the green 12-pin plug to the mating receptacle marked SWITCH A. Installing the Liquid Product Control Module, Power Cable and External Cabling Parts required for procedure: From DirectCommand Kit (1) Liquid Product Control Module PN: 4000394 (1) Implement Plug PN: 4000495-1 (1) Cable - AgChem Cab With Guidance PN: 4002277-1 (1) Cable AgChem Implement PN: 4002278-1 (1) Flow Control Cable PN: 4000868-6 (1) Boom Section Control Cable PN: 4001986-5 (1) Cable - AgChem Power 8 ft PN: 4002338-8 (1) CAN Terminator Plug PN: 4000141 (1) Mounting Kit Large Module PN: 2001358 From Auxiliary Input Module Kit (1) CAN Bus Stub 1 ft. PN: 4000219-1 (1) CAN Bus Y-Splice PN: 4000137 Page 12 of 17 December 2013 PN: 2005955 Rev. E
Step-by-Step instructions for installing the Liquid Control Module, Power Cable, and External Cabling Power Studs In The Rear Cab Compartment 1. Attach the AgChem Power Cable, PN: 4002338-8, to the power studs in back corner compartment. Connect the red fused wire to the positive terminal and the black wire to the negative terminal. 2. Connect the black 8-pin Deutsch controller power receptacle from the AgChem Power Cable to the mating Deutsch plug on the AgChem Cab Cable, PN: 4002277-1. 3. Connect the 3-pin Weatherpack tower from the AgChem Cab Cable to the 3-pin shroud on the end of the Display Cable, PN: 4001608-12. 4. Connect the round 4-pin CAN Connector on AgChem Cab Cable, PN: 4002277-1, into the black side of the Y-Splice installed on the Display Cable. 5. Route the round 9-pin Deutsch plug from the AgChem Implement Cable, PN: 4002278-1 into the right rear compartment through an access hole punch-out in the rear corner compartment. 6. Connect the round 9-pin Deutsch receptacle from the AgChem Cab Cable to the mating plug on the AgChem Implement Cable. 7. Route the gray 2-pin Deutsch chassis power plug from the AgChem Power Cable out of the right rear compartment through the access hole punch-out in the rear corner compartment. 8. Connect the gray 2-pin Deutsch chassis power plug from the AgChem Power Cable to the gray 2-pin Deutsch receptacle on the PN: 2005955 Rev. E December 2013 Page 13 of 17
DirectCommand Installation AgChem Implement Cable. 9. Route the opposite end of the AgChem Implement Cable down the right side of the sprayer toward the right front of the product tank. 10. Mount the Liquid Control Module, PN: 4000394, to the Large Module Mounting Plate included in Large Module Mounting Kit, PN: 2001358, using the supplied hardware. 11. Using the two mounting straps, carriage bolts, and supplied hardware in the Large Module Mounting Kit, mount the Liquid Control Module on the rectangular tube to the right of the Control Box. Arrow Points To The Liquid Control Module Mounting Location 12. Connect the round 4-pin CAN Connector of the 1 ft. CAN Bus Stub, PN: 4000219-1 into the gray side of the Y-Splice on the AgChem Implement Cable. 13. Connect the CAN Terminator Plug, PN: 4000141, into the black side of the Y-Splice on the AgChem Implement Cable. 14. Plug the 4-pin gray plug on the opposite end of the CAN Bus Stub into the mating receptacle on the Liquid Control Module marked CAN BUS. 15. Connect the 2-pin gray power plug from the AgChem Implement Cable into the mating receptacle, on the red and black wires coming from the Liquid Control Module. Page 14 of 17 December 2013 PN: 2005955 Rev. E
16. Install the Implement Plug, PN: 4000495-1 into the black receptacle on the Liquid Control Module marked AUXILIARY. NOTE: The red jumper wire must be plugged into the black 3-pin Weatherpack connector of the Implement Plug for the Liquid Control Module to enable product application. 17. Locate the RoGator Boom Valve 31-pin connector at the left rear corner of the Control Box. Twist the locking ring and disconnect the boom cable. Boom Valve Connection With Boom Section Control Cable Installed 18. Connect the Boom Section Control Cable, PN: 4001986-5 in line with the RoGator Cable. 19. Route the opposite end of the Boom Section Control Cable towards the Liquid Control Module, and plug the 12-pin Gray Plug into the mating receptacle marked BOOM. 20. Connect the gray 8-pin plug from the Flow Control Cable, PN: 4000868-6 into the mating receptacle on the Liquid Control Module marked CHANNEL 1. IMPORTANT: The AgChem flow control cables are configured for +12V flow meter power. Please verify your flow meter specs prior to cable connection to prevent potential flow meter damage. 21. Locate the flow meter at the rear of the machine. Disconnect the PN: 2005955 Rev. E December 2013 Page 15 of 17
DirectCommand Installation gray 3-pin Deutsch plug from the flow meter. Connect the gray plug from the Flow Control Cable into the flow meter. 22. Locate the gray 6-pin Deutsch connector between the cab and product tank. The cable will be marked RATE CONTROL. Separate the connection and plug the sprayer cable into the gray 6-pin receptacle on the Flow Control Cable. 23. Secure all cables with zip ties, avoiding sharp edges and pinch points that could damage cables. 24. Reinstall any panels removed during installation. Page 16 of 17 December 2013 PN: 2005955 Rev. E
Setting Up the Display 1. Refer to the Quick Reference Guide, PN: 2002831-38 for setting up the Display. 2. Enter the default settings from the chart for the initial sprayer setup. Setting Name Control Valve Configuration PWM Frequency Default Value PWM Ground 122 Description Rate control is achieved through speed changes to the solution pump. The PWM pump setting is programmed to control an electric solenoid valve used to adjust the hydraulic flow to the pump. This valve adjusts the application rate indirectly. A constant 12V+ power source is supplied to the electric solenoid valve and a variable 12-Volt Ground PWM signal is provided by the Liquid Control Module to provide rate control This setting is the frequency that the PWM control valve is pulsed at. Gain* 600 This setting determines how aggressively the control valve responds when making rate change adjustments. The higher the value, the more aggressive the system response is. NOTE: Leaving all other valve control settings at the default value and making a small adjustment to the Gain is usually all that is required to fine-tune the control system. Zero Flow Offset Allowable Error Flowmeter Cal** 30 2% See Note This setting represents the maximum duty cycle that is sent to the control valve without producing any hydraulic flow from the PWM valve. Using too high of a Zero Flow Offset value can cause the product control system to not properly shut off. Determines the percent error that is allowed prior to the product control system making any flow rate corrections. 2-3% is the normal Allowable Error Range. Too low of a setting will cause the system to continually hunt for the target application rate. Too high of a setting will cause excessive application error This is the pulses per gallon through the flow meter. Note: Raven flow meter calibration numbers are in pulses per 10 gallons of product flow. To calculate the appropriate values, divide the Raven calibration number by 10 before entering into the Ag Leader Display. *InSight Displays must have firmware upgraded to version 5.0 or above and the Liquid Product Control Module must be upgraded to firmware version 1.8.00 or above for proper flow control operation using PWM Flow Control. Any firmware version on the EDGE or Ag Leader INTEGRA Displays will work with Liquid Control Module 1.8.00 firmware. **Verify that the flow meter calibration number is correct by checking the information tag on the flow meter. PN: 2005955 Rev. E December 2013 Page 17 of 17