PF 44 & 46 IM3053 05/2015 REV04 Spare Parts... 1 PF 44 & PF 46... 1 Figure, B, C: Machine ssembly... 2 Figure D: Divider ssembly... 3 Figure E: Wire Drive ssembly... 4 Figure F: User Interface ssembly... 5 Miscellaneous Items (not shown in figure, B, C, D, E, F)... 5 Electrical Schematic... 6 WEEE... 7 Quick Guide... 9 Lincoln Electric Bester Sp. z o.o. ul. Jana III Sobieskiego 19, 58263 Bielawa, Poland www.lincolnelectric.eu
Spare Parts PF 44 & PF 46 SP50274/50275 REV04 27/05 SSEMBLY PGE NME Machine ssembly Machine ssembly Machine ssembly Divider ssembly Wire Drive ssembly User Interface ssembly Miscellaneous Items CODE NO.: K NO.: FIGURE NO.: B C D E F 50274 K141081 PF 44 1 1 1 1 1 1 1 50275 K141091 PF 46 2 2 2 2 2 2 2 20 7 8 18 19 10 11 6 22 17 9 24 23 14 4 5 1 12 13 15 16 5 3 2 Figure 38 25 25 37 26 29 30 30 31 32 27 36 35 33 33 28 33 28 34 Figure B Figure C Spare Parts Electrical Schematic 1 Spare Parts Electrical Schematic
Figure, B, C: Machine ssembly Item Description Part Number QTY 1 2 3 4 5 6 7 1 RCK R30193151/08R 1 X X 2 FRONT WHEELS 1029660004R 2 X X 3 ROTRY BRCKET 1361598180R 1 X X 4 WHEELS BRCKET R10193561/08R 1 X X 5 RER WHEELS 1029660006R 2 X X 6 PLSTIC COVER R00101781R 1 X X 7 REEL HUB STNDRD 0744000192R 1 X X 8 PLSIC NUT B110351 1 X X 9 RING R20130325R 1 X X 10 GS SOLENOID W8500004R 1 X X 11 COUPLER R20130601R 1 X X 12 CONDUCTOR RIL R10100401R 1 X X 13 CONDUCTOR RIL R10100391R 1 X X 14 CHOKE R50412281R 1 X X 15 LEFT SIDE PNEL R10192271R 1 X X 16 SLEEVES 1131155001R 4 X X 17 MOTOR BORD R60420531R 1 X X 18 COVER R301916/02R 1 X X 19 STICKER 2719107728R 1 X X 20 HINGLES D35740071/33R 2 X X WIRE DRIVE DOOR R10192241R 1 X X 22 LOCK 0654610004R 1 X X 23 SLEEVS 1361599720R 4 X X 24 SLEEVS D18690333R 2 X X 25 FRONT PNEL R30192758/08R 1 X X 26 STICKER (FRONT PNEL) R00104772R 1 X 27 STICKER (FRONT PNEL) R00104681R 1 X 28 EURO SLEEVE 1361599708R 1 X X 29 SHIELD R10193611/08R 1 X 30 SOCKET X3 C29860013R 1 X X 31 SOCKET X10 1158641149R 1 X 32 SOCKET X10 CP 1158641159R 1 X 33 QUICK CONNECTOR FEMLE 0744000152R 4 X X 34 STICKER R00102901R 1 X X 35 SOCKET X2 D298500R 1 X X 36 SOCKET X1 1158641148R 1 X X 37 STICKER R00103541R 1 X X 38 QUICK CONNECT COUPLING 0744000149R 1 X X Spare Parts Electrical Schematic 2 Spare Parts Electrical Schematic
47 46 41 42 49 47 46 41 48 45 44 40 39 45 44 40 43 39 43 Figure D. Figure D: Divider ssembly Item Description Part Number QTY 1 2 3 4 5 6 7 39 DIVIDER R30192875/08R 1 X X 40 SHIELD R00105281R 1 X X 41 STICKER R00104841R 1 X X 42 HOLE PLUG 0744000258R 1 X 43 LED 1, 2 09174049R 2 X X 44 SHIELD R10193291/08R 1 X X 45 STICKER R001050R 1 X X 46 SWITCH S2 1115280005R 1 X X 47 SWITCH S1 1115280004R 1 X X 48 USB SOCKET X11 1158641061R 1 X 49 USB CBLE R00104951R 1 X Spare Parts Electrical Schematic 3 Spare Parts Electrical Schematic
67 68 72 65 63 53 51 50 51 54 55 54 64 56 53 57 58 52 59 52 58 66 61 60 60 Figure E Figure E: Wire Drive ssembly Item Description Part Number QTY 1 2 3 4 5 6 7 WIRE DRIVE SSEMBLY 0744000241R 1 X X 50 FEED PLTE 0646233002R 1 X X 51 FIXING RMS COMPL. 0646233015R 2 X X 52 INLET GUIDE 0646233025R 1 X X 53 XIS PRESSURE RMS 0646233003R 2 X X 54 SPRING PRESSURE RMS 0646233013R 2 X X 55 PRESSURE RM COMPL.L 0646233007R 1 X X 56 XIS DRIVE ROLL 0646233020R 1 X X 57 INTERMEDITE GUIDES 0646233023R 2 X X 58 GER WHEEL ROLLS 0646231090R 2 X X 59 GER WHEEL MOTOR 0646233028R 1 X X 60 FIXING CPS 0744000190R 2 X X 61 METL COVER 0646233027R 1 X X 62 PRESSURE RM COMPL.R 0646233005R 1 X X 63 MOTOR R80400244R 1 X X 64 WOODROF KEY 0646231102R 1 X X 65 DIVIDER R10192071/08R 1 X X 66 WIRE DRIVE SHIELD R10193851/08R 1 X X 67 EURO SOCKET X3 R80401407R 1 X X 68 OUTLET GUIDE D18290663R 1 X X 69 RUBBER BUSH 1373182002R 1 X X Spare Parts Electrical Schematic 4 Spare Parts Electrical Schematic
70 71 72 73 Figure F 74 75 76 77 78 Figure F: User Interface ssembly Item Description Part Number QTY 1 2 3 4 5 6 7 70 CONTROLS 9SS184251 3 X X 71 BUTTONS 1373182005R 2 X X 72 FRME R00104231R 1 X X 73 PROTECTIVE SCREEN R00104501R 1 X X 74 STICKER R00104691R 1 X X 75 PNEL R30192741/08R 1 X X 76 NUT R20131281R 3 X X 77 SLEEVE NUT R20131241R 3 X X 78 USER INTERFCE R60420661R 1 X USER INTERFCE R60420671R 1 X Miscellaneous Items (not shown in figure, B, C, D, E, F) Item Description Part Number QTY 1 2 3 4 5 6 7 79 WIRING HRNESS R50412801R 1 X X 80 LED HRNESS R504128R 1 X X Spare Parts Electrical Schematic 5 Spare Parts Electrical Schematic
Electrical Schematic Spare Parts Electrical Schematic 6 Spare Parts Electrical Schematic
WEEE 20 6 7 19 9 10 11 25 12 22 18 8 24 23 26 16 17 5 15 4 5 1 13 14 3 2 27 29 30 27 30 31 32 33 28 33 28 36 35 34 33 43 42 39 45 43 42 44 46 48 49 51 41 38 41 38 37 40 37 40 47 50 52 53 Spare Parts Electrical Schematic 7 Spare Parts Electrical Schematic
Recycle ST Description Ref. Fe RCK 1 X COVER 19 X SIDE PNEL 16, X LOCK 22 X HINGLES 20 X WHEELS 2, 5 X X ROTRY BRCKET 3 X WHEELS BRCKET 4 X PLSTIC COVER 6 X REEL HUB 7 X X RING 8 X GS SOLENOID 9 X X X COUPLER 10, 33, 36 X WIRE DRIVE SSEMBLY 11 X X X RUBBER CBLE BUSH 12 X CONDUCTOR RILS 13, 14 X l Cu Brass Boards Plastics Liquid Cristal External Electric Cables CHOKE 15 X X P.C. BORDS 16, 53 X SLEEVS 17, 23, 24 X DIVIDER 25, 37 X EURO SOCKET 26 X FRONT PNEL 27 X EURO SLEEVE 28 X SHIELD 29, 41 X SHIELD 38 X SOCKETS 30, 31, 34, 35 X X X CP 32 X SWITCHES 42, 43 X X HOLE PLUG 39 X LED LMPS 40 X X X USB SOCKET 44 X X USB CBLE 45 X X X X PNEL 50 X CONTROLS 46 X BUTTONS 47 X PROTECTIVE SCREEN 49 X FRME 48 X WSHERS 51,52 X Capacitors Spare Parts Electrical Schematic 8 Spare Parts Electrical Schematic
Quick Guide QUICK GUIDE I Program Number Left Coltrol Left Value Right Value sets sets Right Control 10.00 CO2R 1.2 m min 25.0 v 125 22.5V mmeter Voltmeter Welding Parameters Bar ESCape Button 1. Cancels an action 2. Locks and Unlocks all Knobs and Buttons on the Panel (Press and Hold Button for 4s) 4s Navigator Control Changes the welding modes and theirs setting Confirm Button 1. Confirmes the change 2. Quick ccess. To CO2R redefine this button choose: 1.2 125 22.5V Spare Parts Electrical Schematic 9 Spare Parts Electrical Schematic
QUICK GUIDE II Welding Program Selection 22.5V 1 23 vailable Welding Programs (06ug2013) SMW (MM) / STW (TIG) / Gouge / GMW (MIG / FCW) Stick Soft (7018) Stick Crisp (6010) Stick Pipe TIG Lift TIG Lift Pulse Process Mode Gouging (Compressed ir) 9 GMW, STNDRD CV GMW, POWER MODE FCWSS, STNDRD CV FCWGS, STNDRD CV 1 2 4 3 8 5 40 6 7 Stainless Stainless Material luminium lsi (4043) luminium lmg (5356) MetalCore CordWire CordWire Synergic GMW (MIG), Standard CV Gas CO2 r/he/co2 r r CO2 Wire Size 0,8 0,9 1,0 1,2 1,4 1,6 93 94 61 63 138 139 29 10 11 31 33 151 20 41 43 71 75 81 90 91 24 25 107 73 77 GMWP (Pulse) / GMWPP (PulseonPulse ) (Rapidrc ) Material Gas (Precision Pulse ) Stainless Stainless Stainless (Precision Pulse ) MetalCore Ni lloy Si Bronze Copper luminium lsi luminium lsi PP luminium lmg luminium lmg PP 95 r/he/co2 rco2 70r/30He r rhe r r r r Wire Size 0,8 0,9 1,0 1,2 1,4 1,6 410 66 64 140 12 22 141 30 4 411 13 412 36 18 413 46 34 44 422 170 192 423 198 196 98 99 152 82 84 175 72 74 76 26 108 27 100 78 101 102 103 Stainless MetalCore STT Material Gas (NonSynergic) (NonSynergic) (Synergic) (Synergic) Stainless (NonSynergic) Stainless (NonSynergic) Stainless (Synergic) Stainless (Synergic) Rapid X Material Gas CO2 CO2 r/he/co2 r/he/co2 Wire Size 0,8 0,9 1,0 1,2 1,4 1,6 304 325 344 345 306 327 346 347 308 305 307 309 324 326 328 364 365 Wire Size 0,8 0,9 1,0 1,2 1,4 1,6 273 283 366 367 274 284 294 329 348 349 368 369... 8 7 6 5 4 POWER MODE FCWG FCWS Syner Soft Crisp The list of available programs depends on the power source Syner Syner X Spare Parts Electrical Schematic 10 Spare Parts Electrical Schematic
QUICK GUIDE III Welding Parameter Bar & User Settings X t2 t2 Soft Crisp CO2R 1.2 125 22.5V OFF t2 10.00 CO2R 1.2 m min 25.0 v 125 22.5V PF46 ONLY NOTE: Spare Parts Electrical Schematic 11 Spare Parts Electrical Schematic
QUICK GUIDE IV Select Welding Process 1 23 Select Welding Program Synergic Programs Syner GTW Welding GTWPULSE Welding GTWPULSE Program SMW Process (MM) User Settings Select Function of Gun Trigger (2Step/4Step) Spot Welding Setting Setting and Configuration Menu Memory Limits Start Procedure Display Configuration Settings Crater Procedure V Big Meters Menu (factory default) Standard Menu Weld Score Menu True Energy Menu ssign Function to the Right Button rc Force Disabled Check Mark Frequency Settings (GTWPULSE) Resignation Mark Frequency (GTWPULSE) Background Settings (GTWPULSE) Brightness Level Background Current (GTWPULSE) Lock / Unlock Settings Background Current (STT ) Locked Peak Current (STT ) Un l ock ed TailOut (STT ) Set Passcode Re store Factory Setting? View Software and Hardware Version Information V Switch Off Output Voltage (TIG/MM only) V m min Switch On Output Voltage (TIG/MM only) Welding Current Wire Feed Speed in [m/min] Wire Feed Speed in in [in/min] min V Welding Voltage kw Power in kw Cold Feed Gas Purge Error USB Memory USB Memory is connected ESCape Button Confirm Button... Nonsynergic Programs POWER MODE GMW Process POWER MODE FCW Process FCWS FCWSS Process FCWG FCWGS Process GMWP Process GMWP Process Rapidrc Program X GMWP Process RapidX Program GMWP Process Precision Pulse Program GMWP Process PulseOnPulse Program STT Process Electrode Wire Type Selection Wire Siz e ( diameter) Selection Gas Selection Soft Crisp t1 t2 GTW Process (TIG) GTW Program SMWSoft Process SMWCrisp Process SMWPipe Process Gouging Pinch 2 Step 4 Step Preflow Time Postflow Time Burnback /B M M M Runin WFS Ultimrc Spot Timer /B Procedure Memory Save to the User Memory Recall from The User Memory Hot Start Wave Controls Setup Menu Trim t Spare Parts Electrical Schematic 12 Spare Parts Electrical Schematic