BODAS Display DI3 RE 95270/01.12 1/12 Replaces: 08.10 Data sheet Series 10, 11 6.5" multifunction color display for mobile applications Content Ordering code 2 Required components 2 Description 2 Technical data 4 Dimensions 6 Connection diagram 8 PC connection with DI3 via CAN-USB interface 9 Applications / Installation variants 10 Safety instructions 11 Features Bright, high-contrast 6.5" VGA color display (640 x 480 pixels) Powerful 32-bit graphics processor Ergonomic design --jog dial for easy and quick navigation within the menu structure --6 user-defined function buttons --integrated sun shield --low-reflection real glass panel with antifog-coating --double backlighting 2 x CAN bus interface 2.0B Case designed for stand alone mounting or for integration in the control panel Type of protection IP65 Graphic display configuration tool for quick and flexible development of screen content Flash programmed through CAN bus Diagnostics and parameterization of BODAS controllers via CAN bus interface (BODAS-service functionality) Integrated real-time clock with calendar function DI3 video additional features 2 video inputs Configurable voltage supply for two video sources (e.g. BODAS color video camera) Simultaneous video picture display using overlay technique (picture in picture)
2/12 Bosch Rexroth AG DI3 Series 10, 11 RE 95270/01.12 Ordering code Type 01 Display DI Version 02 3 03 Design Standard STD Video Series 04 1 05 DI 3 / 1 01 02 03 04 05 Index For use with DCT 1.0 0 For use with DCT 2.0 1 Order designation VID DI3 Standard Series 10 R902109513 DI3 Video Series 10 R902109505 DI3 Standard Series 11 R917008411 DI3 Video Series 11 R917008412 Required components Note: the BODAS display DI3 cannot be operated without previous DCT configuration. The following components are required for the display configuration process and/or during commissioning/service: BODAS DCT 1.0 or DCT 2.0 (RD 95271) Graphics-based PC tool for generating the display configuration and display contents as well as for downloading the DCT configuration file into the display. DCT 1.0 is compatible only with BODAS displays DI3 series 10. DCT 2.0 is compatible only with BODAS displays DI3 series 11. 12-pin mating connector Deutsch DT06-12 SA connector for display cable harness connection Description With the BODAS display DI3 series, Bosch Rexroth offers freely configurable and high-resolution VGA color displays with powerful integrated 32-bit graphics processor for use in mobile working machines. These can be used for displaying alphanumeric elements, process variables and operating states, as well as static and dynamic graphic elements, such as pointer instrument and menus, for instance. The robust displays were specially developed for use in mobile working machines, and satisfy the relevant safety requirements with regard to ambient temperature, impermeability, resistance to shock and vibration, as well as electromagnetic compatibility (EMC). The displays are intended for installation or mounting in the cab and provide excellent display clearness, even in sunlight or under worse climatical conditions, due to the lowreflection real glass panel with antifog-coating and the sun shield integrated into the case frame. BODAS displays DI3 are intended for direct connection to a 12 V or 24 V on-board vehicle network. The internal real-time clock with calendar function is retentive in case of supply voltage interruption. The contrast of the display and the brightness of the double backlighting can be adjusted. Communication between the display and BODAS controllers or other network controllers on the machine takes place via CAN bus. All electric connections are combined in one connector. The display version with video interface also enables direct connection of one or two video sources in accordance with PAL or NTSC standard (e.g. BODAS color video camera from Bosch Rexroth) for workspace or rear view monitoring. The power for the camera is supplied directly through the display (7 V, 9 V or 12 V configurable). Depending on the configuration of the user interface, the video signals transmitted by the cameras can appear on the display either as superimposed pictures (image-in-image) or as a complete picture. Six freely programmable function buttons, developed according to ergonomic considerations, are integrated into the case of the BODAS display DI3 for operator input and menu navigation. The displays also have an ergonomically designed central rotary control (jog dial) for navigating quickly on and between the different screen pages or menus. The application-specific display of screen pages, context menus, graphic elements, video signals, etc., is freely defined by the operator using the Windows-based BODAS DCT 1.0 / DCT 2.0 (Display Configuration Tool) PC configuration tool and is transferred by downloading onto the integrated flash memory of the BODAS display DI3. CAN-USB interface CAN termination resistor 120 Ω 9-pin SUB-D connector female The following components may optionally be connected on the DI3 video display version and/or are required for connection: 2 x BODAS color video camera (RE 95280) Transmission of video signals, e.g. for rear view monitoring or workspace monitoring Mating connector for video camera connector Video camera mating connector for connection to cable harness
RE 95270/01.12 DI3 Series 10, 11 Bosch Rexroth AG 3/12 Description An additional function is that the BODAS display DI3 can be used as a diagnostics and service interface for a BODAS system configuration. For this, the parameter settings, which are in the BODAS controllers RC, can also be read out, changed and rewritten via the DI3 CAN interface. Providing the BODAS controllers RC used are equipped with a CAN diagnostics interface, no additional tool is required for diagnostics/parameter settings when a DI3 is employed. BODAS DCT 1.0 / DCT 2.0 (Display Configuration Tool) The Rexroth software tool BODAS DCT (Display Configuration Tool) offers the user a Windows-based interface for easy, customer-specific configuration of Device settings Graphic display pages (e.g. dashboard) Fonts Parameter settings and diagnostics pages Menus Dialog boxes/pop-ups Alarm messages Video pages (DI3 Video only) The design, layout and number of display elements for each display page can be freely designed by the user on the PC. Prior knowledge or knowledge of programming is not required. The BODAS DCT enables predefined or freely designed elements and bitmaps (e.g. customer logos, display instruments, diagrams, etc.) to be integrated easily in the display pages designed by the user. The dynamic input parameters based on CAN protocol (J1939 and proprietary), such as speed values, temperatures, adjustments, etc., can be assigned directly to the appropriate display elements using the BODAS DCT. The whole definition and assignment process is graphically supported and enables the desired input volumes to be implemented and displayed within the shortest time on the BODAS display DI3. The designed interfaces are displayed on the PC during the definition process, without the configuration file having to be downloaded onto the display. The configuration designed by the customer is converted by push of a button and flashed on the BODAS display DI3. BODAS DCT library The library supplied with the display offers the BODAS DCT user the option to use a set of predefined graphic elements to design the display pages, in order to create an operational system in the shortest time. A list of available library elements is shown below: Dashboard instruments (e.g. temperature, rpm, speed, fill level) in gauge or bar graph format Value fields Table elements Rectangels, lines, circles Pictograms Text fields Dialog boxes/pop-ups Typical system configuration (with optional connection of two video sources) Optional on DI3 video: connection of 2 video sources in accordance with PAL or NTSC standard DCT config file BODAS display DI3 BODAS DCT 1.0 / DCT 2.0 (Display Configuration Tool) BODAS controller RC Link from display to CAN bus Information possible for: Engine speed Temperature Engine control unit status Other system statuses for gear box/ hydraulics/ etc.
4/12 Bosch Rexroth AG DI3 Series 10, 11 RE 95270/01.12 Technical data Type Standard Video Nominal voltage 12 V and 24 V 12 V and 24 V Supply voltage, permitted range 9 V bis 32 V 9 V bis 32 V Current consumption During operation 800 ma (12 V) / 500 ma (24 V) 800 ma (12 V) / 500 ma (24 V) additional 1 A for camera On standby < 1 ma < 1 ma Power input During operation 10 W 10 W Camera supply maximum 12 W On standby 0.01 W 0.01 W Fuse Internal External for electronics Standard 5 A (slow bow) Standard 5 A (slow bow) CAN interface CAN 2.0 B Can be parameterized (ISO 11898) 2 2 Video interface (PAL, NTSC) 1 VI 2 x Camera voltage supply Can be switched between 7 V/1 A, 9 V/1 A and 12 V/1 A Sufficient for two BODAS cameras Real-time clock yes yes Power reserve > 500 h > 500 h Short circuit resistance Against supply voltage and ground yes yes Reverse polarity protection yes yes Acoustic signal transmitters yes yes Controller Graphics controller MB86276 Lime MB86276 Lime Interface controller MB91F467D MB91F467D Memory capacity RAM (graphic data) 64 MB 64 MB RAM (controller) 64 kb 64 kb Flash (application and data for setting parameters) 1 MB ROM 1 MB ROM Flash (graphic data and static data) 32 MB 32 MB EEProm (dyn. data on the operating time) 4 kb 4 kb Software installation Rexroth BIOS Rexroth BIOS Configuration tool for creating the graphics for the application yes yes Display resolution VGA 640 x 480 VGA 640 x 480 Display color RGB, 65536 colors RGB, 65536 colors Backlighting two two Brightness maximum 400 cd/m 2 maximum 400 cd/m 2 Keys lighting via light signal pin 58 via light signal pin 58 Brightness variable settings variable settings Display diagonal 6.5" 6.5" Test standards (Directive 2006/28/EU) CE, e1 CE, e1
RE 95270/01.12 DI3 Series 10, 11 Bosch Rexroth AG 5/12 Technical data Type Standard Video Electromagnetic compatibility (75/322/EEC) Spurious interference 100 V/m 100 V/m Line-bound interference Pulse 1 bis 4 Pulse 1 bis 4 Load dump 75 V/150 ms / Ri 1Ω (int. limitation to 38V/12J) 75 V/150 ms / Ri 1Ω (int. limitation to 38V/12J) Electrostatic discharge (ISO 10605) Contact discharge maximum ±8 kv maximum ±8 kv Air discharge maximum ±15 kv maximum ±15 kv Vibration resistance (ISO 16750-3: 2007, 4.1.3.2.4 Test VIII) Shock resistance (IEC 68, part 2-27) Broadband noise 10 Hz to 2000 Hz Half sine Duration: 11 ms Acceleration: 40 g Moisture resistance (DIN IEC 68, part 2) rel. humidity: 93 % (+25 C bis +55 C) Broadband noise 10 Hz to 2000 Hz Half sine Duration: 11 ms Acceleration: 40 g rel. humidity: 93 % (+25 C bis +55 C) Salt spray resistance (DIN 50021 - SS) yes yes Type of protection (IEC 60529) IP65 IP65 Industrial climate (DIN 50018 SFW 2.0) SO 2 0.2 % in air SO 2 0.2 % in air Media resistance (ISO 16750-5) Cleaner solvent, interior cleaner, glass cleaner, coffee, cola, denatured alcohol Cleaner solvent, interior cleaner, glass cleaner, coffee, cola, denatured alcohol UV resistance (DIN 75220) yes yes Operating temperature *) -30 C bis +85 C -30 C bis +75 C Storage temperature -40 C bis +85 C -40 C bis +85 C Case material ASA ASA Weight approximately 850 gr. approximately 850 gr. Dimensions (length, width, height) 203.5 x 162.5 x 74.7 mm 203.5 x 162.5 x 74.7 mm *) Over 75 C inside temperature of the DI3, the background lighting is gradually dimmed Block Circuit Diagram DI3 video additional features Light (Kl. 58) PIN 7 12 / 24V Kl. 30 PIN 12 Ground Kl. 31 PIN 1 Ignition Kl. 15 PIN 6 SRAM Backlight TFT-Display Backlight Inverter external FLASH Power Supply Graphic Controller Lime µcontroller MB91F467D Jog-Dial Display Controller Video-Input and Scaling Host Interface 2D Rendering Engine Real-Time Clock internal Flash CAN Controller Function Keys Video 1 Gold-Cap Video 2 CAN 1 CAN 2 Power Supply Camera Video in PIN 9 Video in PIN 8 CAN High PIN 4 CAN Low PIN 5 CAN High PIN 2 CAN Low PIN 3 Video Ground PIN 10 7V/12V Out PIN 11
6/12 Bosch Rexroth AG DI3 Series 10, 11 RE 95270/01.12 Dimensions Case Dimensions in mm 203.5 74.7 148 193 28 162.5 32.5 33 48 7.5 39.6 46.7 Cut-out for installation in an instrument panel 187.6 +0.5 R10 +/-0.3 (4x) 142.6 +0.5
ø5.6 RE 95270/01.12 DI3 Series 10, 11 Bosch Rexroth AG 7/12 Dimensions Case cover with connection surface for mounting bracket Dimensions in mm Threaded bushing M5 ø50 (ø65) 120 (3x) Suggestion for mounting bracket (not in the delivery content, assembly by user) A 65 60 Sectional drawing A-A 10 Rear view R25 ø10 0.5 x 45 M8 A 1 x 45 5.4 Notes on fixing: The tightening torque for the 3 threaded screws (M5) is 3 Nm ±0.3 Nm Suitable measures (e.g. stick) should be applied to prevent the M5 threaded screws from self loosening
2 1 X 6 12 11 9 10 X 8/12 Bosch Rexroth AG DI3 Series 10, 11 RE 95270/01.12 Connection diagram Fuses 5 A Ignition switch 12 6 15 Electronic supply Switch-on signal 30 +12V/+24V 31 0 V Ground Video camera 1 Video camera 2 Light switch 58 7 1 11 10 Light signal for display illumination Constant voltage 7 V, 9 V or 12 V CAN 1 L CAN 1 H CAN 2 L CAN 2 H 5 4 3 2 CAN bus interface 1) 9 8 2 1 Video In 1) 120 Ω CAN termination resistor necessary for integration in the cable harness Connector pinning of the display 6 5 4 3 2 1 7 8 9 10 11 12 3 4 5 7 8 Pin Pin designation 1 Pin 31 GND 2 CAN2 High 3 CAN2 Low 4 CAN1 High 5 CAN1 Low 6 Pin 15 (ignition) 7 Pin 58 (light signal) 8 Video input 2 9 Video input 1 10 GND video input 11 Video camera voltage supply 12 Pin 30 (battery voltage)
RE 95270/01.12 DI3 Series 10, 11 Bosch Rexroth AG 9/12 PC connection with DI3 via CAN-USB interface Connections CAN-USB interface DI3 PC Interface CAN-USB 1) 7 2 2) 4) 4 5 CAN 1 3) 1) CAN-USB interface (R902602780) 2) SUB-D 9-pin connector female (not in the delivery content) 3) DEUTSCH DT06-12SA mating connector (R900877038) 4) CAN 120 Ω termination resistor (not in the delivery content) SUB-D out connector pin assignment: 1 5 6 9 12-pin mating connector Manufacturer DEUTSCH Model DT06-12SA The mating connector is not included in the delivery contents. The DEUTSCH DT06-12SA mating connector can be obtained as a ready-made assembly set material number R900877038 from Bosch Rexroth. Pin Assignment 1 +12 V / +5 V / not assigned 2 CAN L 3 CAN-GND / not assigned 4 not assigned 5 not assigned 6 CAN-GND / not assigned 7 CAN H 8 not assigned 9 +12 V / +5 V / not assigned The interface can be obtained under material number R902602780 from Bosch Rexroth.
10/12 Bosch Rexroth AG DI3 Series 10, 11 RE 95270/01.12 Applications / Installation variants Dashboard The BODAS display DI3 can be used in mobile applications as a dashboard display/user interface. The assembly can either be integrated in the control panel or as stand-alone equipment in the driver's console. Typical applications when used in the dashboard include Trip and operating state indicator Setting system parameters Diagnostics Workspace/rear view monitoring In the BODAS DI3 video display version, in conjunction with the connection of up to two BODAS color video cameras, corresponding video pictures can be displayed on the display. These signals are displayed using overlay technique, i.e. any content can be superimposed as a complete picture or only in a defined area of the display (size of the display surface is adjustable). Typical applications when used in conjunction with the camera system include Rear view monitoring Workspace monitoring
RE 95270/01.12 DI3 Series 10, 11 Bosch Rexroth AG 11/12 Safety instructions General instructions The proposed circuits do not imply any technical liability for the system on the part of Bosch Rexroth. Working on the PC with BODAS DCT in conjunction with a control unit or display in a machine or vehicle is only permissible during commissioning of the machine or during service operations. Appropriate safety measures must be provided against hazards caused by unexpected operational states. Changing parameters or loading (flash-programming) software onto the BODAS display DI3 may only be performed by trained and experienced specialists who are suitably familiarized with both the components used and the complete system. When performing flash-programming, the user is responsible for ensuring that the software to be flash-programmed is compatible with the BODAS display hardware/vehicle in question. Incorrect parameter settings on the BODAS display DI3 may create potential hazards while the machine is in operation. It is the responsibility of the machine manufacturer to identify hazards of this type in a hazard analysis and to bring them to the attention of the end user. Bosch Rexroth assumes no liability for dangers of this type. The display firmware must be installed and removed by Bosch Rexroth or by the authorized partner concerned in order to uphold the warranty. It is not permissible to open the BODAS display DI3, or to modify or repair the unit. Modification or repairs to the wiring could result in dangerous malfunctions. Repairs to the BODAS display DI3 may only be performed by Bosch Rexroth or by an authorized partner. Make sure that the display configuration does not lead to safety-critical malfunctions of the complete system in the event of failure or malfunction. This type of system behavior may lead to danger to life and/or cause significant damage to property. When using cameras in combination with BODAS display DI3 Video, please note that the displayed picture can show distortion, depending on the curvature of the camera-lens (fish-eye effect). Take adequate account of this deviation when operating your system. System developments, installations and commissioning of electronic systems for controlling hydraulic drives must only be carried out by trained and experienced specialists who are sufficiently familiar with both the components used and the complete system. When commissioning the BODAS display DI3 the machine may pose unforeseen hazards. Before commissioning the system, ensure that the vehicle and the hydraulic system are in a safe condition. Make sure that nobody is in the machine's danger zone. No defective or incorrectly functioning components may be used. If the components should fail or demonstrate faulty operation, repairs must be performed immediately. Notes on the installation point and position Do not install the BODAS display DI3 close to parts that generate considerable heat (e.g. exhaust). Radio equipment and mobile telephones must not be used in the driver's cab without a suitable outside antenna or near the control electronics. A sufficiently large distance to radio systems must be maintained. All connectors must be unplugged from the electronics during electrical welding and painting operations. Cables/wires must be sealed individually to prevent water from entering the device. Standing and permanently running water are not permitted anywhere near the display glass, the push-buttons or the pressure balance element (DAE). Notes on transport and storage If it is dropped, the BODAS display DI3 must not be used any longer as invisible damage could have a negative impact on reliability. Impacts with hard objects on the case or integrated glass/camera lens could cause the case or glass to break. In such cases, the BODAS display DI3 must be replaced without delay. Contamination of the BODAS display DI3, and especially of the keyboard and rotary dial, should be eliminated immediately to ensure correct function. Do not expose the case or keyboard to extremely acidic or alkaline substances. Avoid prolonged contact with oils and grease. Only use clean water and a damp cloth to clean the inspection window and keyboard. Avoid any utensils that scratch or which are abrasive when cleaning the BODAS display DI3.
12/12 Bosch Rexroth AG DI3 Series 10, 11 RE 95270/01.12 Safety instructions Notes on wiring and circuitry The BODAS display DI3 and the cameras must be powered from the same network. Optimally, the cameras will be powered from a port on the display. Wires to the cameras are to be shielded. The shielding must be connected to the electronics on one side or to the machine or vehicle ground via a low-resistance connection. Cables to the electronics must not be routed close to other power-conducting wires in the machine or vehicle. The wiring harness should be fixated mechanically in the area in which the BODAS display DI3 is installed (spacing < 150 mm). The wiring harness should be fixated so that in-phase excitation with the display occurs (e.g. at the displays mounting point). If possible, wires should be routed in the vehicle interior. If the wires are routed outside the vehicle, make sure that they are securely fixed. Wires must not be kinked or twisted, must not rub against edges and must not be routed through sharp-edged ducts without protection. Wires are to be routed with sufficient spacing to hot or moving vehicle parts. Intended use The BODAS display DI3 is designed for use in mobile working machines provided no limitations / restrictions are made to certain application areas in this data sheet. Operation of the BODAS display DI3 must generally occur within the operating ranges specified and released in this data sheet, particularly with regard to voltage, temperature, vibration, shock and other described environmental influences. Use outside of the specified and released boundary conditions may result in danger to life and/or cause damage to components which could result in consequential damage to the complete system. Improper use Any use of the BODAS display DI3 other than that described in chapter "Intended use" is considered to be improper. The BODAS display DI3 is not suitable for use in functions relevant to safety. --Do not assign functions relevant to safety to the function buttons of the display. Separate switches are always to be used to control functions relevant to safety, e.g. emergency-off switch for immediate or controlled stoppage of the system. --Make sure that the display configuration does not lead to safety-critical malfunctions of the complete system in the event of failure or malfunction of the display. This type of system behavior may lead to danger to life and/or cause much damage to property. Use in explosive areas is not permissible. Damage resulting from improper use and/or from unauthorized interference in the component not described in this data sheet render all warranty and liability claims with respect to the manufacturer void. More detailed information More detailed information on the BODAS display DI3 can be found under www.boschrexroth.com/mobilelektronik under the heading display. Pay regular visits to our home page for the latest product information and information about updates. Bosch Rexroth AG Mobile Electronics Glockeraustraße 4 89275 Elchingen, Germany Telephone +49 (0) 73 08 82-0 Fax +49 (0) 73 08 72 74 info.brm-me@boschrexroth.de www.boschrexroth.com/mobile-electronics This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. Subject to change.