Large Frame IEC Contactors Bulletin 100-E PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 1
Changing Applications for Contactors There are fewer and fewer traditional large motor starting applications Migration to newer technologies (drives, soft starters) PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 2
Changing Applications for Contactors More applications are emerging in isolation, bypass & alternate energy PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 3
100-E Overview New 100-E Contactors Smaller Size and Footprint Reduces panel space and shipping costs Wide Range AC/DC Electronic Coils Enables ease of design and selection Eco-friendly design reduces power requirements 25-65% Reduces the size of the power supply or control transformer Safety Solutions 116 750A Mirror contactor performance SUVA third-party certified PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 4
100-E Overview New 100-E Contactors Expanded Accessories Worldwide Accepted Approvals Global approvals for all industries Expanded ratings Current ratings up to 2650A 1000V ratings for all sizes UL DC ratings These new contactors enable our customers to efficiently design and build smaller panels, reducing energy consumption, offering global certifications. PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 5
100-E Contactor Range Rating Width in mm 90 mm 105 mm 140 mm 100- E116 E146 E190 E205 E265 E305 E370 AC-1 (A) 160 225 275 350 400 500 600 kw @ 400V 55 75 90 110 132 160 200 HP @ 460V 75 100 125 150 200 250 300 PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 6
100-E Contactor Range Width in mm 186 mm 210 mm 438 mm 100- E400 E460 E580 E750 E1260 E860 E1060 E2050 E2650 Rating AC-1 (A) 600 700 800 1050 1260 1650 1650 2050 2650 kw @400V 200 250 315 400 -- 475 560 -- -- HP @460V 350 400 500 600 -- 800 900 -- -- PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 7
IEC 100-E Panel Presence 100D 100E D115/140 E116/146 D180 E190 D210 E205 D250/300 E265/305/370 170 150 170 196 205 196 225 205 120 D630/860 90 120 105 155 105 E580/750 E400/460 155 140 D420 310 273 205 268 25% narrower width 50% lower weight 255 210 155 186 PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 8
Electronic Coils Wide Range AC/DC Electronic Coils 4 coils cover 24 500V AC/DC Enables ease of design and selection Eco-friendly design reduces power requirements 25-65% Less heat generation Reduces the size of the power supply or control transformer Lowers inventory requirements Built-in surge suppression Allows for a PLC input Quiet operation PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 9
Lower AC Power Consumption Pick-Up Hold-In Contactor 100-E 100 250V 50 60Hz 100-D Electronic 50 Hz, 60 Hz, 50/60 Hz 100-E 100 250V 50 60Hz 100-D Electronic 50 Hz, 60 Hz, 50/60 Hz 116A/146A [VA] 130 6 190A/205A [VA] 220 380 7 13 265A/305A/370A [VA] 385 17.5 400A/460A [VA] 955 490 12 18 580A/750A [VA] 880 1950 12 33 860A/1060A [VA] 2450-48 - 1260A [VA] 880-12 - 2050A/2650A [VA] 2450-48 - 42-65% lower inrush, 46-54% lower sealed through 205A PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 10
Lower DC Power Consumption Pick-Up Hold-In Contactor 100-E 20 60V DC 24 60V DC 100-D Electronic DC 100-E 20 60V DC 24 60V DC 100-D Electronic DC 116A/146A [W] 210 2.5 190A/205A [W] 205 265/540* 2.5 6 265A/305A/370A [W] 400 3.5 400A/460A [W] 900-5 - 580A/750A/1260A [W] 785-5.5 - * Inrush requirements may be up 540W for less than 10 ms 26-62% lower inrush, 42-58% lower sealed through 370A PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 11
Safety Solutions 100S Safety Contactors 116A 580A AC/DC Operating Coils Built-in Surge Suppression Mirror contact performance per IEC 60947-4-1, Annex F Red Low Power N.C. Auxiliary contact used for feedback circuit SUVA third-party Certification PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 12
Accessories Auxiliary contacts 1 NO 1 NC (inside or outside mounting) 1 NO or 1 NC (sealed micro switch) Mechanical interlocks Terminal lugs Terminal shrouds For use with terminal lugs For use with crimp connectors Connection bars for 140G circuit breakers PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 13
Accessories Connection bars for reversing contactors or starters Connection bars for star-delta starters Terminal enlargements Terminal extensions Mounting plates Coils Contact kits Arc chutes PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 14
Overload Solutions Overload Relays Direct mount E1 Plus 100-E116 E146 (30-150A) 100-E190 E205 (40-200A) Direct mount E300 100-E116 E146 (20-200A) 100-E190 E205 (20-200A) Current Transformer Solutions Separate CT kits and panel mounted overload relays 300:5 and 600:5 CT s for UL solutions 300:5 and 400:5 CT s for IEC solutions PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 15
Certifications In Process PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 16
Expanded Ratings Ampere ratings up to 2650A 1000V Ratings AC-1, AC-3, AC-4 UL DC General-Purpose Ratings for alternate energy UL/CSA Definite Purpose Ratings for HVAC applications CSA/ASME Elevator Duty Ratings UL/CSA Ballast Lighting Ratings PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 17
Bulletin 300 Space Saving Contactors Completes the Product Offering Competitive offering versus Eaton, Schneider and Siemens Previous offering limited up to Size 5 Contactors and Size 2 Starters Now Size 0 through 8 Contactors and Reversing Contactors Assembled Starters through Size 4; CT based starters through Size 8 Overload options of E1+ or E300 PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 18
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