Freely programmable Pick & Place HP 140T Technology that inspires
Technology that inspires Efficiency of a handling module How do you improve the performance of an existing system? How do you create a new system to be more efficient? Eliminate the bottlenecks might be one answer. Production time up, transport time down maybe another. By replacing for instance, slow pneumatic pick-and-place units with new more intelligent equipment like the high speed directly driven HP handling units from WEISS. Pre-configured and ready to run. The HP handling device is supplied complete with easy to install plug together modules. On request, the following optional accessories are available: Integrated pneumatic values Tool-connector providing electrical and pneumatic supply to gripper. Individual automatic greasing modules pneumatically operated with replaceable canisters for maintenance free running. 2 09/2008
Freely programmable in both horizontal and vertical axes. Directly driven by highly dynamic linear motors. Advantages at a glance Very high dynamics Freely programmable to meet changing tasks No wear and tear due to few moving components Permanent feedback on position Significantly reduced power consumption in comparison to pneumatic systems Very compact design (this allows greater flexibility when integrating into you machine) Low maintenance / maintenance free WAS Weiss Application Software for easy start up Comprehensive and user-friendly turn-key solution Good cost/quality ratio Overload protection Weiss Application Software Typ NC Typ NR Typ CR Typ TO Typ HP Typ SH Application example: HP 140T on fast-cycling WEISS linear transfer system LS 280 WAS Weiss Application Software User-friendly software is provided Free of charge. 09/2008 3
Fast - Flexible - Cost efficient Technical data HP 140T Vertical stroke: Horizontal stroke: Positioning precision: Repeatability accuracy: max. handling weight: max. acceleration: max. speed: Installation position: Weight: 0-65 mm (freely programmable) 0-268 mm (freely programmable) 0.02 mm 0.01 mm 3 kg (gripper and workpiece) 40 m/s² 4 m/s horizontal 13 kg Load data F Z M Q M K M D F Y F Y = 100 N M K = 12 Nm F Z = 100 N M D = 4 Nm M Q = 15 Nm Please do not exceed the given forces especially during pick or place operation. The accuracy is given for constant temperature and without outside forces. Cycle times Depending on the direction of travel, the complete cycle time can be calculated with the aid of the below example: Example: Weight of workpiece: Vertical stroke: Horizontal stroke: Gripper delay time: Curved proportion of movement: Handshake control: 1 kg 40 mm 120 mm 50 ms 10 mm 20 ms Results for the full cycle from A to B and back: t ABA = 4 x t vertical + 2 x t horizontal + 2 x t delay time + t Handshake t ABA = 4 x 80 ms + 2 x 100 ms + 2 x 50 ms + 20 ms t ABA = 0.64sec HP 140T (vertical stroke) HP 140T (horizontal stroke) Drive time [s] 0,09 0,08 0,07 Drive time [s] 0,18 0,16 0,14 0,06 0,12 0,05 0,1 0,04 0,08 0,03 0,06 0,02 0,04 0,01 0,02 0 0 1 0 2 0 3 0 4 0 5 0 6 0 0 0 50 100 150 200 250 Path [mm] Path [mm] Note: To help calculate the exact cycle time, please forward your proposed sequence. 4 09/2008
HP 140T Dimensions min. 15 to max. 287 reduced horizontal strokes are available* pneumatic adapter for gripper (optional) approx. grease nipple or adapter for lubrication module min. 56 to max. 122 grease nipple or adapter for lubrication module. Connections: 1. Motor stroke vertical 2. Motor stroke horizontal 3. Transducer stroke vertical 4. Transducer stroke horizontal 5. Valves / sensor customer * available Strokes: 157, 268 Fixing hole pattern 10±0,05 6 H7 22 Elongated holes in the main housing 75 ±0,01 3 10P9 3 55,5 8,5 120 ±0,01 8,5 Installation fixing details (customer baseplate) 09/2008 5
WAS WEISS Application Software In addition to the basic functions for start-up, WAS Weiss Application Software also gives you easy access to various options offered by the drive control. The Windows PC for parameterization is connected via RS232 or Ethernet to the control system. All positions and speeds are freely programmable Up to 128 teaching positions Up to 32 programmes can be stored Freely selectable language Simple access to axis parameters Diagnosis options, remote maintenance Ability to force inputs and outputs (e.g. for start-up) Software cam-functions can be defined Fault history Weiss Application Software Type NC NC Type NR NR Type CR CR Type TO TO Type HP HP Type SH SH Perfect Hardware Construction and connection All components integrated together with rear mounted plug-in connection sockets Cables oil-resistant and suitable for cable chains Cable are available in different lengths Safety and service Integrated restart protection (Category 3 in accordance with EN954-1) World-wide service / complete UL approval Comprehensive safety and monitoring functions Communication The following interfaces are available: digital I/O (24 V inputs and outputs) Profibus DP CANopen DeviceNet Free ASCII protocol Ethernet Electrical data Mains supply: 24 V supply: Connection power: Installation dimensions WxDxH: HP 140T 1 x 208... 230 VAC 3 x 208... 230 VAC 3 x 400... 480 VAC 24 VDC max. 3 A / 1.5 A typically 2 KVA 125 x 400 x 300 mm 6 09/2008
Fax-No. Weiss GmbH: +49 (0) 6281-52 08 99 Machine specification HP 140T Enquiry Enclosure with order Dear Customer, Thank you for your interest in our HP pick and place unit. To enable us to supply you with the correct unit for your application, we kindly ask you to answer the following questions: Number of Devices HP 140T: units Weight (gripper + workpiece): max. 3 kg kg Stroke z-axis (Stroke axis): 0-65 mm Stroke y-axis (horizontal-axis) 0-268 mm Stroke y-axis 0-157 mm Accessories Valve for 1 off gripper** Valve for 2 off modules** Tool-connector ** Gripper not included Electrical components WEISS control package Servo drive, WAS Weiss Application Software Cables length: 5 m* 10 m 15 m 20 m 25 m Interface to the customer PLC Digital I/O (16 IN / 16 OUT) Profibus DP* CANopen DeviceNet Free ASCII protocol Ethernet Interface to the WAS Weiss Application Software RS232* and Ethernet is included Converter USB to RS232 Cycle time Please draw a sketch of your proposed sequence: Pick - Sequence Lubrication System Basic grease gun Pneumatic pump for single HP140T Electrical source HP 140T 1 x 208... 230V ~ 50/60Hz* 3 x 208... 230V ~ 50/60Hz 3 x 400... 480V ~ 50/60Hz (other dimensions) s= mm * Standard s= mm Place - Sequence s= mm close gripper t= sec open gripper t= sec For technical enquiries Company: Name: Department: 09/2008 Desired delivery date: Phone: Fax: email: 7
Technology that inspires www.grafikus.de Rotary Indexing Tables TC Rotary Indexing Rings TR/NR Numeric Controlled Heavy Duty Indexing Ring CR Numeric Controlled Indexing Tables NC Torque Motor TO Compact Model Torque Motor TO Ring Construction www.pm1100.de Handling Device HP 140 Flexible Assembly Machine Pick-o-Mat Side Loading Rotary Unit TH www.ls280.de Fast Cycling Linear Assembly System LS 280 Indexing Machine Bases BGR/BGK Additional Indexing Plate We reserve the right to change or discontinue specifications without proir notice WEISS GmbH Sondermaschinentechnik Siemensstraße 17 D -74722 Buchen Telephone +49(0)6281-5208-0 Fax +49(0)6281-5208-99 info@weiss-gmbh.de www.weiss-gmbh.de WEISS 09/2008 HP 980-104098010