Probes & Sensors for Coordinate Measuring Machines Product Catalogue

www.tesastar.com Probes & Sensors for Coordinate Measuring Machines Product Catalogue

Born From Experience TESSTR s comprehensive range of sensors, probes, probe heads, styli changers and accessories for Coordinate Measuring Machines (CMMs) and portable measuring systems represents the latest evolution in probing technology for coordinate measuring. It includes a broad array of standard equipment precisely designed and built to achieve fast and accurate measurement. The TESSTR Probing Systems enhances CMM performance and functionality, featuring: - state of the art technology - precise and reliable operation - maximum application flexibility and outstanding usability - quick and effective interchangeability - extended modularity to configure optimised inspection systems sized to productivity requirements - rugged, heavy-duty construction - superior durability for operation in industrial environments Most of the key components are engineered, manufactured and assembled in Switzerland under the SWISS ME label and are designed to work together as an integrated product line for maximum application flexibility and enhanced CMM performance. 2

Content Page TESSTR Probe Head...4 TESSTR-i Probe Head...4 TESSTR-i Probe Head...4 TESSTR-m TKJ Probe Head...6 TESSTR-m Probe Head...6 TESSTR-sm TKJ Probe Head...7 TESSTR-sm Probe Head...7 TESSTR-p Probe... 10 TESSTR-mp Probe... 10 TESSTR-rp Probe...11 TESSTR-pr utomatic Probe Changer... 12 TESSTR-r utomatic Probe Changer... 12 TESSTR dapters... 13 TESSTR Fixed dapter... 13 TESSTR TKJ Extensions... 13 TESSTR / Extensions... 14 Straight Styli... 14 Pointer Styli... 15 Hollow Ball Styli... 15 Cylinder Styli... 15 Parallel Styli... 16 Star Styli and Crosspieces... 16 isc Styli... 16 Stylus Extensions... 17 Probe dapters... 17 Joints... 17 Styli Kits... 18 SP-X1s, SP-X1m Probes... 19 SP-X1s, SP-X1m utomatic Styli Changer... 19 SP-X1s, SP-X1m ccessories...20 SP-X1c Probe Head... 21 SP-X1c utomatic Styli Changer... 21 SP-X1c ccessories...22 CMM-Ve Sensor...23 3

TESSTR Manual Probe Heads The TESSTR probing system line represents the latest evolution in probing technology for coordinate measuring. It is a broad array of standard equipment precisely designed and built to achieve fast and accurate measurement. TESSTR Probe Head rticulated probe head which can be manually rotated to an infinite number of non repeatable angular positions. The built-in compact touch-trigger probe features a user adjustable trigger force. It is the ideal tool for small CMMs. TESSTR (5P - Ø 9.5 mm) 03939020 153 Ø 9.5 100 Probe repeatability 1 (2 sigma)* 0.75 µm djustable trigger force 0.1 to 0.3 N Overtravel X/Y = +/- 20, Z = + 6 mm Measuring directions ±X, ±Y, +Z Ø 30 M3 * stylus length 21 mm; 0.12 N; 8 mm/s TESSTR-i Probe Head TESSTR-i features repeatable indexing coupled with a high precision integrated touch trigger probe. The indexing capability in 15 increments in both axes allows the stylus to swivel through 1 positions without the need for recalibration. Indexing between positions is an easy, one-handed operation; tactile and visual feedback lets you know when the probe is ready to measure. TESSTR-i (5P - Ø 9.5 mm) 03939030 41 Ø 48 Ø 9.5 ngular rotation : 0-90 ; B: +/- 180 Increments 15 Total number of positions 1 135 Position repeatability 1.5 µm Probe repeatability 1 (2 sigma)* 0.35 µm djustable trigger force 0.1 to 0.3 N 40.1 Overtravel X/Y = +/- 20, Z = + 6 mm Measuring directions ±X, ±Y, +Z xis clamping Manual, by two buttons on the probe head 61.5 M3 * stylus length 21 mm; 0.12 N; 8 mm/s TESSTR-i Probe Head The TESSTR-i probe head has the same capabilities as the TESSTR-i standard model except that the probe is not built in. It uses a threaded connection which allows to mount touch trigger probes/extensions with thread. In combination with TESSTR-mp probes the TESSTR-i probe head is compatible with the TESSTR-pr automatic probe changer. TESSTR-i (5P - Ø 9.5 mm) 03939031 41 Ø 48 Ø 9.5 ngular rotation : 0-90, B: +/- 180 113 Increments 15 Total number of positions 1 Each product mentioned on this page is available in different versions with various cables and shanks. lso combinations are available including styli kits. Position repeatability 1.5 µm Extensions /, max. length: 50 mm xis clamping Manual, by two buttons on the probe head 18 Ø 18 61.5 4

TESSTR and TESSTR-i Probing System Configuration Chart TESSTR-i TESSTR ll accessories with M3 joint TESSTR-i Probing System Configuration Chart TESSTR-i TESSTR / 50 mm Extension TESSTR-mp Probes TESSTR-p Touch-Trigger Probes TESSTR-rp Probe TES Kit TESSTR-pr utomatic Probe Changer 5

TESSTR Indexable Motorized Probe Heads TESSTR-m TKJ Probe Head The TESSTR-m is a motorized indexing probe head featuring high speed rotation and high torque. This probe head features a TESSTR Kinematic Joint (TKJ) which is a multiwire connection allowing the support of multiple types of sensors. The TKJ can be changed manually or automatically with the TESSTR-r probe changer without the need for requalification. TESSTR-m is available in 2 different versions with a 5 indexing increment and axis offset capable of 3,024 positions or industry standard 7.5 indexing increment capable of 720 positions. TESSTR-m 5 TKJ (without cable and shank) 03939050 TESSTR-m 7.5 TKJ (without cable and shank) 03939360 TESSTR-m TKJ 5 TESSTR-m TKJ 7.5 31 62 31 62 78.5 31 47.5 62 62 62 31 31 31 72.3 91.3 12 108.8 116.1 98 67 12 72.3 91.3 91.3 12 48.3 107.3 114.5 98 67 78 47 TESSTR-m Probe Head The TESSTR-m probe head features the same specifications as the TESSTR-m but is directly mounted with a connector which allows it to support any kind of probe or accessories. This version is the most cost-effective and compact configuration for touch trigger applications. TESSTR-m is available in 2 different versions with a 5 indexing increment and axis offsetcapable of 3,024 positions or industry standard 7.5 indexing increment capable of 720 positions. TESSTR-m 5 (without cable and shank) 03939200 TESSTR-m 7.5 (without cable and shank) 03939361 TESSTR-m 5 91.3 48.3 31 31 12 62 TESSTR-m 7.5 Each product mentioned on this page is available in different versions with various cables and shanks. 79.5 48.5 fi T W 2 TESSTR-m 5 TKJ TESSTR-m 5 TESSTR-m 7.5 TKJ TESSTR-m 7.5 ngular rotation step 5 7.5 axis +90 to -115 +105 to 0 B axis +-180 Total number of positions 3,024 720 Rotation speed 90 in 2 s Positioning repeatability 0.5 µm 770 g 780 g Extension Max. length 300 mm Head mounting Shank-mounted into the quill Probe mounting TKJ multiwire connection TKJ multiwire connection Head controller TESSTR-e or TESSTR-ae (with TESSTR-r probe changer) 6

TESSTR-sm TKJ Probe Head The TESSTR-sm is a quill-mounted version of the TESSTR-m featuring the same specifications and TKJ multiwire connection. TESSTR-sm is available in 3 different versions with 5 indexing increment and axis offset capable of 3,024 positions for either 80 mm or 65 mm quill sections or industry standard 7.5 indexing increment capable of 720 positions only for 80 mm quill sections. TESSTR-sm 5 TKJ (80 mm quill section) 03939270 TESSTR-sm 5 TKJ (65 mm quill section) 03939260 TESSTR-sm 7.5 TKJ (80 mm quill section) 03939362 TESSTR-sm 5 TKJ 80 mm quill TESSTR-sm 5 TKJ 65 mm quill 48 TESSTR-sm 7.5 TKJ 80 mm quill 82 80 70.5 92 91.9 46.6 10 10 32.4 37.8 48 82 37 4xØ 4.2 80 70.5 65 90 44.4 10 4xØ 4.2 70.5 80 TESSTR-sm Probe Head 65 70.5 80 The TESSTR-sm is a quill-mounted version of the TESSTR-m featuring the same specifications and connection. TESSTR-sm is also available in 3 different versions with 5 indexing increment and axis offset capable of 3,024 positions for either 80 mm or 65 mm quill sections or industry standard 7.5 indexing increment capable of 720 positions only for 80 mm quill sections. TESSTR-sm 5 (80 mm quill section) 03939290 TESSTR-sm 5 (65 mm quill section) 03939280 TESSTR-sm 7.5 (80 mm quill section) 03939363 TESSTR-sm 5 80 mm quill TESSTR-sm 5 65 mm quill 48 TESSTR-sm 7.5 80 mm quill 92 91.9 80 70.5 59 90 44.4 32.4 10 37.8 46.6 10 32.4 10 37.8 Each product mentioned on this page is available in different versions with various cables and shanks. 59 4xØ 4.2 82 48 82 65 80 70.5 37 4xØ 4.2 70.5 80 65 70.5 80 TESSTR-m 5 TKJ 65 TESSTR-sm 5 TKJ 80 TESSTR-sm 5 65 TESSTR-sm 5 80 TESSTR-sm 7.5 TKJ 80 TESSTR-sm 7.5 80 ngular rotation step 5 7.5 axis +90 to -115 +105 to 0 B axis +-180 Total number of positions 3,024 720 Rotation speed 90 in 2 s Positioning repeatability 0.5 µm 874 g 938 g Extension Max. length 300 mm Head mounting Quill-mounted Quill section 65 mm 80 mm 65 mm 80 mm 80 mm 80 mm Probe mounting TKJ multiwire connection TKJ multiwire connection Head controller TESSTR-e or TESSTR-ae (with TESSTR-r probe changer) 7

TESSTR-m TKJ/TESSTR-sm TKJ Probing System Configuration Chart TESSTR-m TKJ/ TESSTR-sm TKJ Indexable Probe Head TESSTR-r utomatic Probe Changer TESSTR TKJ Extensions TESSTR dapter (31 mm) CMM-Ve SP-X1s/m TESSTR / Extensions TESSTR dapters (140-300 mm) TES TF dapter ny kind of autojoint probe TESSTR-mp Probes TESSTR-p Touch-Trigger Probes TESSTR-rp Probes TESSTR-pr utomatic Probe Changer TESSTR Kit TESSTR-m /TESSTR-sm Probing System Configuration Chart TESSTR-m / TESSTR-sm Indexable Probe Head TESSTR / Extensions TESSTR-mp Probes TESSTR-p Touch-Trigger Probes TESSTR-rp Probe TES Kit TESSTR-pr utomatic Probe Changer 8

TESSTR Probe Heads: Cabling and Shank Configurations TESSTR-m Cabling and Shank Configuration TESSTR-sm Cabling Configuration TESSTR-i Cabling and Shank Configuration Head Shank Head Cable d9.5mm shank for TESSTR-m d12mm shank for TESSTR-m d20mm shank for TESSTR-m 050651 053446 052534 052788 056951 053692 03939370 03939371 03939372 051078 051077 051076 053154 053450 Flange for TESSTR-m Flange for TESSTR-m 7.5 PH10 retrofit flange d9.5mm shank for TESSTR-m 7.5 d20mm shank for TESSTR-m 7.5 d12mm shank for TESSTR-m 7.5 Sub- H15p (03939065) Sub- 15p (03939066) EMO 14p (03939067) Sub- H15p Sheffield (039390) EMO 14p 300mm 049524 050032 051555 03969071 03969072 03969073 03969074 Sub-15p dapter Sub- H15p Sheffield dapter EMO 14p 300mm dapter Sub- H15p Cable IN 5p M3 Stylus 4 by 21mm 20mm shank adapter Cable IN-IN Cable EMO Cable Sub- 15P Cable Sub-, 15P-H TESSTR-sm Built-in 03960289 03960290 03960291 TESSTR-i TESSTR-m 03939050 03939051 X X 03939052 X X 03939053 X 03939054 X X 03939055 X X 03939056 X X 03939057 X X 03939059 X X 03939062 X X 03939063 X X 03939270 X 03939290 X 03939362 X TESSTR-sm 03939260 X 03939280 X 03939363 X TESSTR Cabling and Shank Configuration 03939030 X X 03939103 X X X TESSTR-i 03939031 X TESSTR-m 03939200 03939201 X X 03939202 X X 03939203 X 03939205 X X TESSTR-m 7.5 03939360 03939365 X X 03939366 X X 03939367 X X 039393 X X TESSTR-m 7.5 03939361 03939375 X X 03939376 X X 03939377 X X 03939378 X X d9.5mm shank IN 5p connector Sub- H15p connector Sub- 15p connector EMO 14p connector M3 Stylus 2 by 21mm M3 Stylus 3 by 21mm M3 Stylus 4 by 21mm M3 Extension 10mm M3 Extension 20mm Star stylus connector 047714 Built-in Built-in Built-in Built-in 050030 050031 050032 050033 050034 050035 TESSTR 03939019 X X 03939020 X X X 03939021 X X X X X X X X 03939024 X X X 03939025 X X X 03939027 X X X 9

TESSTR Probes TESSTR-p Probe Compact 5-ways touch-trigger probe available in four trigger force variants. The probe shafts are made of steel and tungsten-carbide, fitted with an threaded connection. They are available in four versions that have the same size but different trigger forces. TESSTR-p low force 03939070 TESSTR-p standard force 03939071 TESSTR-p medium force 03939072 TESSTR-p extended force 03939073 Pre-travel variation +0,8 µm Overtravel X/Y: +/- 16, Z: 5 mm Measuring directions +/- X, +/- Y, +Z Probe mounting Stylus mounting M2 Max. styli length see diagram page 11 9.5 g Trigger force Repeatability 1 (2 sigma)* TESSTR-p low force (red) 0.055 N at 10 mm 0.35 µm TESSTR-p standard force (yellow) 0.08 N at 10 mm 0.35 µm TESSTR-p medium force (green) 0.10 N at 25 mm 0.5 µm TESSTR-p extended force (blue) 0.10 N at 50 mm 0.65 µm 13.2 2.8 23.5 * stylus length 10 mm; 8 mm/s TESSTR-mp Probe TESSTR-mp consists of two parts: the sensor body and the stylus holding module. The sensor body can be fitted to any probe head featuring a connection. The stylus holding modules can be quickly changed in manual or automatic mode without the need for requalification through a highly accurate and repeatable magnetic isostatic clamping system. The stylus holding modules are available in four versions that have the same size but different trigger forces. TESSTR-mp low force 03939170 TESSTR-mp standard force 03939171 TESSTR-mp medium force 03939172 TESSTR-mp extended force 03939173 TESSTR-mp body 03939174 ifferent kits are available with different probe configurations. 13.3 Overtravel X/Y: +/- 16, Z: 5 mm Measuring direction +/- X, +/- Y, +Z Probe mounting Stylus mounting M2 Max. styli length see diagram page 11 Module weight 11 g Probe body weight 13.6 g Trigger force Repeatability 1 (2 sigma)* TESSTR-mp low force (red) X/Y 0.055 N 0.35 µm TESSTR-mp standard force (yellow) X/Y 0.08 N 0.35 µm TESSTR-p medium force (green) X/Y 0.10 N 0.5 µm TESSTR-p extended force (blue) X/Y 0.10 N 0.65 µm 42.1 M2 22.9 Ø 12 25.35 * stylus length 10 mm, 8 mm/s 10

TESSTR-mp Kits TESSTR-mp F Mod. TESSTR-mp SF Mod. TESSTR-mp MF Mod. TESSTR-mp EF Mod. TESSTR-mp body Max. styli length TESSTR-p and TESSTR-mp 03939170 03939171 03939172 03939173 03939174 03939210 2 1 03939211 1 1 1 03939212 1 1 1 03939213 2 1 03939214 1 1 1 03939215 2 1 03939216 1 1 1 03939217 1 1 03939218 1 1 03939219 1 1 03939175 1 1 1 1 1 F SF MF EF 10 mm 30 mm 50 mm 60 mm TESSTR-rp Probe TESSTR-rp is a rugged and accurate touch trigger probe that can be mounted on many kinds of coordinate measuring systems such as bridge, gantry, horizontal arms, manual or CNC, portable devices and even robots. This probe can operate in any industrial environment even in the most hostile. Optimized accuracy is ensured through an adjustable trigger force according to the chosen stylus configuration. TESSTR-rp 03939350 Measuring directions ±X, ±Y, +Z Stylus force 0.11 N to 0.30 N Repeatability 1 (2 sigma)* 0.35 µm 5 Ø 25 Probe mouting Stylus mounting M3 Overtravel X/Y:± 22.0, Z: 5,5 mm (with 0.11 N), 2.0 mm (with 0.30 N) 41 Probe extensions = 300 mm max. using the TESSTR-m probe head Stylus length up to 100mm Probe weight 43 g * stylus length 21 mm; 0,12 N; 8 mm/s 11

TESSTR utomatic Probe Changer TESSTR-pr Module Changing Rack This is a passive autochange rack for styli holding modules. It is available in 2, 4 or 6 port configurations. It allows the automatic change of TESSTR-mp modules without the need for requalification after each change. It is available in two different heights. lternatively, for systems requiring both the change of the probe and the stylus holding module, the TESSTR-pr ports may be integrated into the TESSTR-r rack. 150 mm version 90 mm version (low version) TESSTR-pr 2 ports 03939180 03939185 TESSTR-pr 4 ports 03939181 03939186 TESSTR-pr 6 ports 03939182 03939187 dditional 2 ports 03939190 03939190 60.3 193.4 133.4 73.4 60.3 193.4 133.4 73.4 46 220 304 472 350 350 350 90 150.8 TESSTR-pr with 2, 4 and 6 ports 70 46 70 TESSTR-pr with 2, 4 and 6 ports, low version TESSTR-r utomatic Probe Changer Modular automatic probe changer. vailable in 3, 5 or 9 port configurations. llows probes using the TESSTR Kinematic Joint (TKJ) to be exchanged automatically from probe heads without the need for re-qualification. TESSTR-r 3 ports 03939110 TESSTR-r 5 ports 03939111 TESSTR-r 9 ports 03939112 Rising block (100 mm) 03969370 djustable feet 052901 TESSTR-pr 2 add. ports 03939192 dditional active port 40 mm 03939091 dditional active port 65 mm 03939092 (for CMM-Ve) Fixation Screws TESSTR-pr port for the exchange of probes and stylus holding modules. 120 230 120 230 120 230 TESSTR-r with 3 ports TESSTR-r with 5 ports TESSTR-r with 9 ports 12

TESSTR dapters & Extensions TESSTR dapters The adapters, available in three different lengths, are suitable for all touch-trigger probes with threads. The TESSTR Kinematic Joint allows fast and repeatable probes mounting and dismounting in automatic mode in combination with the TESSTR-r automatic probe changer. Changing the probes manually is also possible. TESSTR 31 mm adapter 03969365 TESSTR 140 mm adapter 03969366 TESSTR 300 mm adapter 03969367 (mm) (mm) (g) (g) Ø 25 19 Ø 25 TESSTR 31 mm adapter luminium & stainless steel 33 64 TESSTR 140 mm adapter luminium & stainless steel 142 84 TESSTR 300 mm adapter luminium & stainless steel 302 121 Ø 25 Ø 18 Ø 13 TESSTR Fixed dapter (TF) Ø 13 The TESSTR Fixed daptor allows any uto-joint multiwire sensors to be converted to the TESSTR Kinematic Joint (TKJ) and then be mounted on the TESSTR-m/sm probe heads and the TESSTR-r probe changer. TESSTR Fixed dapter (TF) 03939369 Ø 25 40.35 Ø 31 TESSTR TKJ Extensions The TESSTR TKJ extensions equipped with a TKJ on both ends are suitable for all measuring applications requiring to probe deep features. These extensions allow a fast repeatable automatic change in combination with the TESSTR-r automatic probe changer or a manual change. TESSTR TKJ 50 mm 03969360 TESSTR TKJ 100 mm 03969361 TESSTR TKJ 200 mm 03969362 TESSTR TKJ 300 mm 03969363 TKJ ngular dapter 0 03969390 TKJ ngular dapter 30 03969391 TKJ ngular dapter 60 03969392 TKJ ngular dapter 90 03969393 Set of 4 TKJ ngular dapter 03969394 Ø 25 (mm) (g) TESSTR TKJ 50 mm extension luminium & stainless steel 52 80 TESSTR TKJ 100 mm extension luminium & stainless steel 102 102 TESSTR TKJ 200 mm extension luminium & stainless steel 202 153 TESSTR TKJ 300 mm extension TKJ ngular dapter 0 TKJ ngular dapter 30 TKJ ngular dapter 60 TKJ ngular dapter 90 luminium & stainless steel luminium & stainless steel luminium & stainless steel luminium & stainless steel luminium & stainless steel 302 35 35 35 35 200 71 71 71 71 Ø 23 Ø 25 Ø 25 Ø 25 13

TESSTR / Extensions The TESSTR / extensions have an thread at both ends, allow optimum accessibility to the part and are available in three different lengths. These extensions can be mounted on TESSTR-i, TESSTR-m or TESSTR adapter. TESSTR / 50 mm 03969065 TESSTR / 100 mm 03969066 TESSTR / 200 mm 03969067 Ø 18 Ø 13 (mm) TESSTR / 50 mm extension luminium 50 23 TESSTR / 100 mm extension luminium 100 55 TESSTR / 200 mm extension luminium 200 85 (g) Ø 18 Ø 13 Ø 13 TES Styli and ccessories Straight Styli imensions (mm) B (g) B M2 thread, length 10 mm Stylus with ruby ball tip, Ø 0.3 mm TC M2 0.3 10 2 0.3 039692 Stylus with ruby ball tip, Ø 0.5 mm TC M2 0.5 10 3 0.3 03969220 Stylus with ruby ball tip, Ø 0.7 mm TC M2 0.7 10 4 0.3 03969267 Stylus with ruby ball tip, Ø 1 mm Steel M2 1 10 4.5 0.3 03969201 Stylus with ruby ball tip, Ø 2 mm Steel M2 2 10 6 0.3 03969202 Stylus with ruby ball tip, Ø 2.5 mm Steel M2 2.5 10 6 0.3 03969225 Stylus with ruby ball tip, Ø 3 mm Steel M2 3 10 7.5 0.4 03969203 Stylus with ruby ball tip, Ø 4 mm Steel M2 4 10 10 0.5 03969204 Stylus with ruby ball tip, Ø 5 mm Steel M2 5 10 10 0.7 03969205 Stylus with ruby ball tip, Ø 6 mm Steel M2 6 10 10 1 03969206 Stylus with ruby ball tip, Ø 8 mm Steel M2 8 11 11 1.5 03969208 M2 thread, length 20 mm Stylus with ruby ball tip, Ø 0.5 mm TC M2 0.5 20 7 0.48 03969269 Stylus with ruby ball tip, Ø 1 mm TC M2 1 20 12.5 0.41 03969271 Stylus with ruby ball tip, Ø 1 mm TC M2 1 20 7 0.6 03969221 Stylus with ruby ball tip, Ø 1.5 mm TC M2 1.5 20 12.5 0.5 03969272 Stylus with ruby ball tip, Ø 2 mm TC M2 2 20 15 0.45 03969222 Stylus with ruby ball tip, Ø 2 mm Steel M2 2 20 14 0.5 03969212 Stylus with ruby ball tip, Ø 2.5 mm Steel M2 2.5 20 14 0.4 03969226 Stylus with ruby ball tip, Ø 3 mm Steel M2 3 20 17 0.5 03969213 M2 thread, length 30 mm Stylus with ruby ball tip, Ø 1 mm TC M2 1 27 20.5 0.4 03969259 Stylus with ruby ball tip, Ø 1.5 mm TC M2 1.5 30 25 0.58 03969261 Stylus with ruby ball tip, Ø 2 mm TC M2 2 30 25 0.99 03969262 Stylus with ruby ball tip, Ø 3 mm TC M2 3 30 25 1.49 03969263 Stylus with ruby ball tip, Ø 6 mm Carbon M2 6 30 30 0.96 03969286 M2 thread, length 40 mm Stylus with ruby ball tip, Ø 2 mm TC M2 2 40 35 1.29 03969282 Stylus with ruby ball tip, Ø 3 mm TC M2 3 40 35 1.97 03969283 Stylus with ruby ball tip, Ø 4 mm TC M2 4 40 35 2.04 03969284 M2 thread, length 50 mm Stylus with ruby ball tip, Ø 3 mm Ceramic M2 3 50 42.5 0.83 03969223 Stylus with ruby ball tip, Ø 3 mm TC M2 3 50 42.5 2.44 03969293 Stylus with ruby ball tip, Ø 4 mm Ceramic M2 4 50 42.5 0.91 03969224 Stylus with ruby ball tip, Ø 4 mm Carbon M2 4 50 3 1 03969260 Stylus with ruby ball tip, Ø 4 mm TC M2 4 50 42.5 2.52 03969294 Stylus with ruby ball tip, Ø 5 mm TC M2 5 50 42.5 3.75 03969295 Stylus with ruby ball tip, Ø 6 mm Carbon M2 6 50 50 1.2 03969276 14

Straight Styli imensions (mm) B (g) M3 thread, length 10 mm Stylus with ruby ball tip, Ø 3 mm Steel M3 3 10 - - 03969324 Stylus with ruby ball tip, Ø 6 mm Steel M3 6 10 - - 03969326 M3 thread, length 21 mm Stylus with ruby ball tip, Ø 0.5 mm TC M3 0.5 21 3 1.1 03969310 Stylus with ruby ball tip, Ø 1 mm Steel M3 1 21 4 1.1 03969301 Stylus with ruby ball tip, Ø 2 mm TC M3 2 21 15 0.8 03969312 Stylus with ruby ball tip, Ø 2 mm Steel M3 2 21 8 1.1 03969302 Stylus with ruby ball tip, Ø 2.5 mm TC M3 2.5 21 12.5 1.3 03969332 Stylus with ruby ball tip, Ø 3 mm Steel M3 3 21 12 1.1 03969303 Stylus with ruby ball tip, Ø 4 mm Steel M3 4 21 17 1.4 03969304 Stylus with ruby ball tip, Ø 5 mm Steel M3 5 21 21 1.55 03969305 M3 thread, length 30 mm Stylus with ruby ball tip, Ø 2.5 mm TC M3 2.5 30 22.5 1.81 03969342 Stylus with ruby ball tip, Ø 3 mm Steel M3 3 31 22 1.4 03969333 Stylus with ruby ball tip, Ø 3 mm TC M3 3 30 22.5 1.4 03969323 Stylus with ruby ball tip, Ø 3 mm TC M3 3 30 22.5 1.83 03969313 Stylus with ruby ball tip, Ø 4 mm Steel M3 4 31 27 2 03969334 Stylus with ruby ball tip, Ø 5 mm Steel M3 5 31 31 2.5 03969335 Stylus with ruby ball tip, Ø 23 mm TC M3 23 30 22.5 1.3 03969322 M3 thread, length 40 mm Stylus with ruby ball tip, Ø 3 mm TC M3 3 40 32.5 2.3 03969343 M3 thread, length 50 mm Stylus with ruby ball tip, Ø 3 mm TC M3 3 50 42.5 2.78 03969353 M4 thread, length 20 mm Stylus with ruby ball tip, Ø 2 mm Steel M4 2 19 8 2.3 03969402 M4 thread, length 50 mm Stylus with ruby ball tip, Ø 8 mm Ceramic M4 8 50-5.4 03969408 M4 thread, length 100 m Stylus with ruby ball tip, Ø 100 mm Ceramic M4 8 100-7 03969418 Pointer Styli B imensions (mm) B (g) M2 pointer styli M2 pointer stylus Steel M2 3 15 30 0.7 03969200 M2 pointer stylus TC M2 1.4 10 30 1 03969141 Hollow Ball Styli imensions (mm) B (g) M2 hollow ball styli M2 hollow ball stylus Ceramic M2 18 11 3.3 03969218 M3 hollow ball styli M3 hollow ball stylus Ceramic M3 30 17 13 03969330 Cylinder Styli imensions (mm) B (g) B B M2 cylinder styli M2 cylinder stylus Steel M2 3 13 4 0.5 03969253 M2 cylinder stylus Steel M2 1.5 11 1.5 0.3 03969251 M2 cylinder stylus Steel M2 3 13 3.8 0.6 03969252 M2 cylinder stylus TC M2 2 20 7.2 0.5 03969292 15

Parallel Styli imensions (mm) B (g) M2 parallel styli M2 parallel stylus TC M2 0.5 15.3 7.8 0.3 03969277 M2 parallel stylus TC M2 1 35.5 29.8 0.7 03969278 M2 parallel stylus TC M2 2 16 8.5 0.8 03969279 M2 parallel stylus TC M2 2 40 32 2 03969280 M2 parallel stylus TC M2 3 22.5-2 03969281 Star Styli and Crosspieces B imensions (mm) B (g) B M2 star styli M2 star stylus, 5 directions Steel M2 2 18 20 1.3 03969081 M2 star stylus, 5 directions Steel M2 2 20 20 1.5 03969055 M2 star stylus, 5 directions Steel M2 2 18 30 1.7 03969082 M2 star stylus, 5 directions Steel M2 2 20 30 1.8 03969056 M2 star stylus, 4 directions Steel M2 0.5 20 M2 0.7 03969210 M3 star styli M3 star stylus, 5 directions Steel M3 2 18 20 2.2 03969083 M3 star stylus, 5 directions Steel M3 2 20 20 2.2 03969057 M3 star stylus, 5 directions Steel M3 2 18 30 2.5 03969084 M3 star stylus, 5 directions Steel M3 2 20 30 2.5 03969058 Crosspieces 5 directions M2 Steel M2 7.5 7 1.1 03969054 5 directions M3 Steel M3 13 10 3.7 03969046 isc Styli imensions (mm) B (g) M2 disc styli Ø 6 mm, length 10 mm Steel M2 6 10 2 0.6 03969241 Ø 18 mm, length 7.5 mm Steel M2 18 7.55 2.5 3.1 03969242 Ø 18 mm, length 3.7 mm Steel M2 18 3.7 3 2.7 03969243 B B spherical spherical 16

Stylus Extensions imensions (mm) B (g) M2 extensions M2 extension, = 10 mm Steel M2 10 0.5 03969231 M2 extension, = 20 mm Steel M2 20 1.0 03969232 M2 extension, = 30 mm Steel M2 30 1.6 03969233 M2 extension, = 5 mm Steel M2 5 03969230 M2 extensions, = 40 mm Steel M2 40 1.8 03969234 M2 extensions, = 50 mm Ceramic M2 50 1.51 03969247 M2 extensions, = 40 mm Ceramic M2 40 1.22 03969246 M2 extensions, = 50 mm Carbon M2 50 1 03969238 M2 extensions, = 70 mm Carbon M2 70 1.3 03969239 M2 extensions, = 90 mm Carbon M2 90 1.5 03969240 M2 extensions, = 40 mm Carbon M2 40 0.9 03969270 M3 extensions M3 extension, = 10 mm Steel M3 10 0.8 03969044 M3 extension, = 20 mm Steel M3 20 1.8 03969045 M3 extensions, = 35 mm Steel M3 35 2.9 03969320 M4 extensions M4 extensions, = 30 mm Ceramic M4 30 5.1 03969401 Probe dapters imensions (mm) B (g) dapters M2/M3 adapters Steel M2 7 M3 0.5 03969061 M3/M2 adapters Steel M3 5 M2 0.5 03969062 M4/M3 adapters Steel M4 9 M3 1.4 03969403 Joints B imensions (mm) B (g) Joints M2 joints Steel M2 8 4.5 1.7 03969059 M3 joints Steel M3 12 6 3.8 03969060 B dditional ccessories Socket head key, 1.5 mm, part no. 042086 M2-M3 stylus key, part no. 047866 Key for carbon-fiber stylus, part no. 050697 17

Styli Kits Quantity Qunatity Stylus kit 8 - M2 0396086 Stylus kit 3 - M2 03969063 Tool key for stylus 2 047866 Socket head key, 1.5 mm 1 042086 Tool key 2 049652 Tool key for stylus 2 047866 Tool key 2 050697 5-way star stylus, M2 1 03969082 5-way crosspiece, M2 1 03969054 rticulation, M2 1 03969059 5-way star stylus, M2 1 03969082 Storage case for accessories 1 03969078 Storage case for accessories 1 03969085 Stylus, Ø 1 mm, ruby ball, M2 1 03969201 Stylus, Ø 2 mm, ruby ball, M2 1 03969202 Stylus, Ø 2 mm, ruby ball, M2 1 03969202 Stylus, Ø 4 mm, ruby ball, M2 1 03969204 Stylus, Ø 3 mm, ruby ball, M2 1 03969203 Stylus, Ø 2 mm, ruby ball, M2 2 03969212 Stylus, Ø 2 mm, ruby ball, M2 1 03969212 Stylus, Ø 3 mm, ruby ball, M2 2 03969213 Stylus, Ø 3 mm, ruby ball, M2 1 03969213 Stylus, Ø 1 mm, ruby ball, tungsten M2 1 03969221 Extension, 10 mm, M2 2 03969231 Extension, 10 mm, M2 1 03969231 isc stylus, Ø 6 mm, 10 mm, M2 1 03969241 Extension, 20 mm, M2 1 03969232 isc stylus, Ø 18 mm, 7.55 mm, M2 1 03969242 Stylus, 50 mm, carbon, M2 1 03969260 Extension, 40 mm, carbon, M2 1 03969270 Stylus kit 7 - M2 03969076 Socket head key, 1.5 mm 1 042066 Stylus kit 1 - M2 03969075 Tool key for stylus 2 047866 Tool key for stylus 1 047866 5-way crosspiece, M2 1 03969054 5-way crosspiece, M2 1 03969054 5-way star stylus, M2 1 03969082 5-way star stylus, M2 1 03969081 rticulation, M2 1 03969059 Storage case for accessories 1 03969078 Storage case for accessories 1 03969078 Stylus, Ø 1 mm, ruby ball, M2 2 03969201 Stylus, Ø 1 mm, ruby ball, M2 2 03969201 Stylus, Ø 2 mm, ruby ball, M2 4 03969202 Stylus, Ø 2 mm, ruby ball, M2 6 03969202 Stylus, Ø 3 mm, ruby ball, M2 2 03969203 Stylus, Ø 3 mm, ruby ball, M2 2 03969203 Stylus, Ø 4 mm, ruby ball, M2 1 03969204 Stylus, Ø 4 mm, ruby ball, M2 2 03969204 Stylus, Ø 6 mm, ruby ball, M2 1 03969206 Stylus, Ø 2 mm, ruby ball, M2 2 03969212 Stylus, Ø 2 mm, ruby ball, M2 2 03969212 Stylus, Ø 3 mm, ruby ball, M2 1 03969213 Stylus, Ø 3 mm, ruby ball, M2 2 03969213 Stylus, Ø 4 mm, ruby ball, M2 1 03969214 Stylus, Ø 4 mm, ruby ball, M2 1 03969214 Stylus, Ø 1 mm, ruby ball, tungsten, M2 1 03969221 Extension, 5 mm, M2 2 03969230 Extension, 10 mm, M2 2 03969231 Extension, 10 mm, M2 2 03969231 Extension, 20 mm, M2 1 03969232 Extension, 20 mm, M2 2 03969232 Extension, 30 mm, M2 2 03969233 TESSTR accessory kit 2 M3 03969101 Cylindrical stylus 1 03969253 Extension, 10 mm, M3 2 03969044 Extension, 20 mm, M3 1 03969045 TESSTR accessory kit M3 03969040 5-way crosspiece, M3 1 03969046 Extension, 10 mm, M3 1 03969044 Stylus, Ø 2 mm, ruby ball, M3 1 03969302 Extension, 20 mm, M3 1 03969045 Stylus, Ø 3 mm, ruby ball, M3 4 03969303 5-way crosspiece, M3 1 03969046 Stylus, Ø 4 mm, ruby ball, M3 1 03969304 Mounted probe, Ø 6.35 mm 1 03969047 Stylus, Ø 2 mm, ruby ball, M3 1 03969302 Stylus kit - M2 03969087 Stylus, Ø 3 mm, ruby ball, M3 1 03969303 Stylus, Ø 1 mm, ruby ball, M2 1 03969201 Stylus, Ø 4 mm, ruby ball, M3 1 03969304 Stylus, Ø 2 mm, ruby ball, M2 1 03969202 Stylus, Ø 3 mm, ruby ball, M2 1 03969203 TESSTR accessory kit 3 - M3 03969102 Stylus, Ø 4 mm, ruby ball, M2 1 03969204 Extension, 10 mm, M3 1 03969044 Extension, 10 mm, M2 1 03969231 Extension, 20 mm, M3 1 03969045 Extension, 20 mm, M2 1 03969232 5-way crosspiece, M3 1 03969046 Extension, 30 mm, M2 1 03969233 Stylus, Ø 2 mm, ruby ball, M3 1 03969302 Stylus, Ø 3 mm, ruby ball, M3 1 03969303 Stylus, Ø 4 mm, ruby ball, M3 1 03969304 18

SP-X1s, SP-X1m SP-X1s, SP-X1m Probe Heads SP-X1 is a high accuracy 3 scanning probe head that can rapidly and automatically collect thousands of data points for the complete and precise evaluation of all part features, including form, location and size. This sensor uses the same technology as the other probe heads of the SP series (X3-X5). It supports both Single Point Probing and Continuous Scanning. lso available is the Self-Centering mode, which is particularly useful for measuring gears. SP-X1 is available in two different versions: SP-X1s and SP-X1m, each characterized by different styli length. The TESSTR Kinematic Joint allows changing the probe head on the TESSTR-r automatic probe changer. Stylus magnetic holders allow fast and repeatable stylus change using the SP-X1 automatic styli changer or the 3 port unit for TESSTR-r. SP-X1s Probe Head M00-114-006-000 SP-X1m Probe Head M00-114-007-000 Ø 25 Probe head type nalog Probe interface TKJ (TESSTR Kinematic Joint) imensions Ø 30 x 109 mm 100 g Resolution < 0.1 µm Measuring range ± 2 mm in X, Y and Z eflection range ± 2 mm in all axes inear stiffness SP-X1s 1.2 N/mm SP-X1m 0.6 N/mm Stylus joint M3 Max. stylus weight 20 g (incl. stylus holder) Max. stylus length SP-X1s 20-115 mm SP-X1m 120-220 mm 100 109 Ø 30 SP-X1s, SP-X1m utomatic Styli & Sensor Changers The changer rack is available from min. 6 ports (standard) to max. 9 ports. It allows to use different probe configurations within a single part program without the need to repeat the calibration procedure. The magnetic docking of the probe holder allows fast and repeatable changes. SP-X1s & -X1m utomatic Styli Changer Standard 6 ports M00-114-118-000 dditional 3 port styli change unit M00-114-111-000 The TESSTR-r utomatic Probe Changer (see page 12) can be enhanced with 3 ports which can be used for the exchange of both: the SP-X1 probe head and styli. 3 ports for TESSTR-r M00-114-134-000 3 ports 1.5 315 433 19

SP-X1s, SP-X1m ccessories imensions (mm) (g) QTY Standard Styli Kit for SP-X1s and SP-X1m M00-694-009-000 Styli Styli holders M3 includes Styli Stylus Ø 1.5 mm, 20 mm Steel 1.5 20 1 1 M00-694-210-000 Stylus Ø 3 mm, 20 mm Steel 3 20 1 1 M00-694-211-000 Stylus Ø 5 mm, 20 mm Steel 5 20 2 1 M00-694-212-000 Stylus Ø 3 mm, 50 mm Steel 3 50 2 1 M00-694-220-000 Stylus Ø 5 mm, 50 mm Steel 5 50 3 1 M00-694-221-000 Stylus Ø 5 mm, 100 mm Steel 5 100 6 1 M00-694-230-000 Mounting key 1 M00-114-006-130 Mounting pin 2 M00-114-006-140 imensions (mm) (g) QTY dditional Styli Stylus Ø 1 mm, 20 mm Steel 1 20 1 1 M00-694-214-000 Stylus Ø 8 mm, 20 mm Steel 8 20 2 1 M00-694-213-000 Stylus Ø 8 mm, 50 mm Carbon fibre 8 50 3 1 M00-694-222-000 Stylus Ø 5 mm, 75 mm Steel 5 75 5 1 M00-694-240-000 Stylus Ø 8 mm, 75 mm Carbon fibre 8 75 4 1 M00-694-241-000 Stylus Ø 8 mm, 100 mm Carbon fibre 8 100 4 1 M00-694-231-000 Styli holders with extensions Stylus holder X1s-1 luminium 30 0 7 1 M00-694-200-000 Stylus holder X1s-2 luminium 30 15 8 1 M00-694-206-000 Stylus holder with extension X1m-1 Carbon fibre 30 100 11 1 M00-694-201-000 Stylus holder with extension X1m-2 Carbon fibre 30 115 11 1 M00-694-202-000 Stylus holder with extension X1m-3 Carbon fibre 30 150 12 1 M00-694-207-000 SP-X1m, SP-X1s Probing System Configuration Chart TESSTR-m SP-X1s SP-X1m X1 s1 X1 s2 X1 m1 X1 m2 X1 m3 SP-X1 utomatic Styli Changer Extensions SP-X1 Styli 20

SP-X1c SP-X1c Probe Head SP-X1c is the fixed version from the SP-X1 family, directly mounted into the quill, it can cary star and cranked stylus and is especially addressed to the inspection of small precision parts like gears. Probe extensions up to 115 mm length in vertical orientation and 50 mm in horizontal orientation are possible. Its small outer diameter allows measurements deep inside a work piece. The SP-X1c supports all standard probing modes like Single Point Probing, Self-Centering as well as Continuous High-Speed-Scanning for fast and accurate form and profile measurements. The SP-X1c provides simultaneous and unclamped probing in all axes, always orthogonal to the contact surface. SP-X1c Probe Head M00-114-009-000 Ø 25 Probe head type Probe interface nalog ovetail connector imensions Ø 30 x 95 mm 100 g Resolution < 0.1 µm Measuring range ± 2 mm in X, Y and Z Overtravel range ± 2 mm in all axes inear stiffness Stylus joint Max. stylus weight Max. stylus length 1.2 N/mm M3 33 g (incl. styli clamping) Vertical: 20-115 mm Horizontal: up to 50 mm Ø 30 95 SP-X1c utomatic Styli Changer The changer rack is available from min. 3 ports (standard) to max. 9 ports. It allows to use different probe configurations within a single part program without the need to repeat the qualification procedure. The magnetic docking of the probe holder allows fast and repeatable changes. SP-X1c utomatic Styli Changer Standard 3 ports M00-114-119-000 1 Stylus Changer Port M00-114-112-000 21

SP-X1c ccessories imensions (mm) (g) QTY Styli M3 Standard Styli Kit SP-X1c M00-694-008-000 includes Stylus Ø 1.5 mm, 20 mm Steel 1.5 20 1 2 M00-694-210-000 Stylus Ø 3 mm, 20 mm Steel 3 20 1 4 M00-694-211-000 Stylus Ø 5 mm, 20 mm Steel 5 20 2 1 M00-694-212-000 Stylus Ø 3 mm, 50 mm Steel 3 50 2 2 M00-694-220-000 Stylus Ø 5 mm, 50 mm Steel 5 50 5 1 M00-694-221-000 Stylus Ø 5 mm, 75 mm Steel 5 75 17 1 M00-694-240-000 Stylus holder 5 x M3 0 7 1 M00-694-270-000 Stylus holder, M3, I 2 M00-694-209-000 Mounting key 2 M00-114-006-130 Mounting pin M00-114-006-140 Styli holders imensions (mm) (g) Thread dditional Styli holders and extensions Stylus holder, Ø 2 mm, I luminium 0 7 Ø 2 M00-694-275-000 Stylus holder 5 x Ø 2 mm luminium 22.5 19 Ø 2 M00-694-271-000 Stylus holder 9 x Ø 2 mm luminium 22.5 19 Ø 2 M00-694-272-000 Stylus holder 9 x M3 luminium 22.5 18 M3 M00-694-273-000 Stylus holder luminium 30 & 40 22.5 16 M3 M00-694-274-000 Extension M3 20 1 M3 M00-694-280-000 dditional Styli Stylus Ø 1 mm, 20 mm Steel 1 20 1 M3 M00-694-214-000 Stylus Ø 5 mm, 100 mm Steel 5 100 6 M3 M00-694-230-000 Stylus Ø 8 mm, 20 mm Steel 8 20 2 M3 M00-694-213-000 Stylus Ø 8 mm, 50 mm Carbon fibre 8 50 3 M3 M00-694-222-000 Stylus Ø 8 mm, 75 mm Carbon fibre 8 75 4 M3 M00-694-241-000 Stylus Ø 8 mm, 100 mm Carbon fibre 8 100 4 M3 M00-694-231-000 Special Styli Stylus, Ø 0.3 mm, 22 mm HM 0.3 22 1 Ø 2 M00-694-067-005 Stylus, Ø 0.5 mm, 22 mm HM 0.5 22 1 Ø 2 M00-694-064-005 Stylus, Ø 0.8 mm, 22 mm HM 0.8 22 1 Ø 2 M00-694-063-005 Stylus, Ø 1 mm, 22 mm HM 1 22 1 Ø 2 M00-694-062-005 Stylus, Ø 1.5 mm, 22 mm HM 1.5 22 1 Ø 2 060-694.066-000 Stylus, Ø 2 mm, 22 mm HM 2 22 1 Ø 2 060-694.065-000 SP-X1c Probing System Configuration Chart SP-X1c Probe Head Stylus Holder Stylus Holder 5 directions SP-X1c Kit SP-X1c Styli 22

CMM-Ve CMM-Ve Sensor CMM-Ve cameras are designed to be a general purpose image analysis tool for enhancing the measurement capabilities of a CMM. It provides oblique overhead illumination of the feature being inspected. CMM-Ve cameras are very versatile and have many potential applications for the CMM user. ue to their general-purpose nature CMM-Ve cameras are provided with a fixed magnification and are intended for taking data points in a static condition. The CMM-Ve contains a customisable illumination system, which makes it a self contained measuring system, suitable for a wide range of applications. The CMM-Ve is compatible with the automatic probe changer TESSTR-r. This system allows the CMM to change the sensor being used, enabling the CMM-Ve to be integrated within multiple sensor part programs, and allows sensor exchanging without the need for any operator intervention. CMM-Ve complete set CMMV-et Field Of View (FOV) 6 mm x 5 mm approx. (on the workpiece being inspected) rea: > 27 mm 2 Optical magnification The image at the CC is 75% of the FOV (on the workpiece) Object to camera stand-off 75 mm E illuminators Illumination Oblique and targeted at the Optical Plane Centre Type High Intensity (Green for optimum reflection) Number 12 arranged in two patterns Inner E pattern 4 radially spaced at 90 at 0 inclination Outer E pattern 8 radially spaced at 45 and at 16 inclination (the spacing of these eight is also stagge red radially 22.5 to the 4 E pattern) Selective Illumination ll or adjacent groups 75 137.5 CMM-Ve Sensor System Configuration Chart Bridge CMMs Horizontal rm CMMs TESSTR-m Indexable Probe Head TESSTR-r utomatic Probe Changer CMM-Ve Sensor 23

TESSTR TESSTR is a provider of probing systems for coordinate measuring machines and portable measuring systems which has acquired know-how and experience by developing a comprehensive range of probes and sensors to fulfil the requirements of the most demanding and world largest metrology companies. s of today this broad array of products includes contact and non-contact, touch trigger and analogue scanning probes and sensors as well as probes changers, accessories and styli designed to work together as an integrated product line for maximum application flexibility and enhanced CMM performance. Most of them are produced under the SWISS ME label. TESSTR TES S Bugnon 38 CH-1020 RENENS Switzerland sales@tesastar.com support@tesastar.com Tel: +41 21 633 16 00 www.tesastar.com 2011 TESSTR ll rights reserved. ue to continuing product development, TESSTR reserves the right to change product specifications without prior notice. Printed in Germany. pril 2011