cnc serie 550
cnc serie 550 By developing the Serie 550, Esa/GV s intention was to update its range of numeric controls for press brakes, shears and plate rolls forming machines, true to its tradition of on-going research based on precise guidelines: l maintain full compatibility with the current kvara6 products family l be more configurable and scaleable, preferring flexibility and interconnectivity of a limited number of functional modules to a variety of models l provide a high processing capacity l sensibly reduce the size of the mechanical components of the numeric control l interface the digital drives of the Esa-dMotion Series l put the finishing touches to the re-vamping process begun with kvara, particularly in relation to the operator panels, by proposing elegant, easily customized housings, ready for installation on the machines tool Operator Panel, Keyboard & Accessories (7) Third Parts I/O CAN Interface (6) Third Parts Motors or Esa/Gv ED Servomotors Operator Panel Direct Connection Base NC Module (1) Expansions (2) Operator Panel Enclosures (8) Axes Digital Interfaces (3) CN / PC Interconnection (10) Ethernet Connection CNC SERIE 500 Industrial PC (9) Modular Remote I/O (4) cnc Serie 550 - Modules and interconnections Stand-alone remote I/O (5)
Modules description 1) Base NC module The basic NC module is available in 3 versions with different CPU types and communication ports cnc Serie 550 BASIC cnc Serie 550 PLUS cnc Serie 550 TOP CPU / Dynamic RAM AMD ELAN 520-133MHz - 32MB Intel Celeron M 600MHz 256MB Intel Celeron M 1.8GHz 1GB Silicon Disk 32 MB (built into the DIMM module) 256MB 256MB Battery backuped RAM 1 MB (Lithium backup battery) FLASH memory 8MB Ethernet ports No 1 + 1 (Optional) 1 + 1 (Optional) RS 232 Serial ports - N.2 - Com2 can be configured also as RS 422/485 VGA video output No 1 1 PS2 Mouse & Keyboard Si Si Si USB Ports 1 ( vers.1.1) N.2 + 1 (vers. 2.0) optional (*) N.2 (1.1) + N. 1 (2.0) optional (*) CAN interfaces 2 ESAring interface 1 Analog inputs 4 Analog outputs 1 Fast inputs 4 PC104 connector 1 Power supply/consumption 24Vdd ± 20% - 60W max Dimensions (H x W x D) 282 x 53,5 x 156 Temp. Working range 5 50 C (*) available using the option for remoting up to 10m PS2 2) Expansion modules These modules can be easily connected to the body of the NC. Physically, they look the same as the NC, as they are the same height, not so wide (106mm as against 156mm) and are around 20mm thick.
4 Analog axes module - part code BRD.021.461: 4 fast counting circuits (maximum frequency 2MHz) for Line Drive 0-5Vdc differential encoders. The encoders are directly powered at 5Vdc (max 200mA per channel). Cable breaking and transducer alarm status are detected and signalled. four ±10V analog outputs with 15bits + sign resolution four digital inputs for the zero micros four inputs for instantly memorizing the axes targets (touch probe). The active front setting can be selected. 32 Digital Input + 32 Digital Output - part code BRD.007.461 Both the inputs and the outputs are located on 4 removable terminal boards with 3.5mm pitch inputs specifications: optoinsulated; operating range 20 28Vdc - 10ms HW filter outputs specifications: 0.7A maximum; operating range 20 28Vdc, thermally protected against overloads and short-circuits 2 current outputs (up to 3.4A each); power supply 24Vdc±15%, with 8 bits resolution (typically used in applications for press-brakes, for regulating the bending pressure and the hydraulic crowning table) 4 optoinsulated current outputs (up to 2.8A each); power supply 24Vdc±15%, with 14bits resolution (typically used in for regulating the proportional valves of cylinders Y1 and Y2) Note: The full scale and offset regulation of each output is completely digital 3) DIGITAL AXES INTERFACES Boards in the PC104 format are available for the following digital protocols: l SERCOS - code BRD.019.498 l MECHATROLINK I e II - (Yaskawa) - code BRD.019.421 l E-LINK - code BRD.019.436 - Esa/GV proprietary interface for connection to up to eight Esa-dMOTION servodrives It is important to point out that while the above boards are mutually exclusive, its can coexist both with analog and digital CAN Open interfaces.
4) Modular ESA Ring remote I/O 5) Stand-alone ESA Ring remote I/O ESA Ring fast connection allows all the remote I/O modules created for the Kvara family to be controlled. Thus, both nodes of the modular type created around the node manager module (code BRD.019.025) and those of the stand-alone type, i.e. with integrated node management module, are supported. Ring specifications: l support: plastic optic fiber l maximum number of nodes: 32 l maximum distance between one node and the next: max. 20m Part code Modular I/O (requires BRD.019.025 - max 8 modules x node) BRD.007.454 16 digital outputs (24Vdc) protected against short-circuits and overload, max 1A BRD.007.458 16 digital inputs (24Vdc) protected against reversal, with 10 msec HW filter BRD.018.401 8 analog inputs, configurable in voltage and current, 12bits resolution, +10Vdc 40mA sensor power supply; refresh frequency max. 5KHz BRD.018.402 8 optoinsulated analog outputs (±10V), 15bits resolution + sign; 6.5KHz refresh frequency per channel Part code stand-alone I/O BRD.021.405 2 analog system axes; max encoder count frequency 200KHz; analog output with 11bits + sign resolution; 5Vdc encoder power supply BRD.007.450 16 digital inputs + 16 digital outputs. Inputs with 10 msec HW filter, 1A protected outputs PLS.022.005 Machine button panel module BRD.007.434 Torch Height Control module 6) CAN Interface Both I/O devices and axes can be connected to both channels supplied. The protocol used is CANOpen DS301, inclusive of the main motion functions of device profile DSP402v2.0. Since 2 self-contained channels are available, the devices can be distributed correctly to suit both the sampling times required and the length of the ring itself. Problems typical of applications with integrated drive motors (CAN), such as Esa/GV s ED Series servomotors, for example.. -
7) Operator panels, keyboards and accessories The 550 series CNC have two different operator panels. One has a 15 color LCD display (1024x768 pixels resolution) with or without touch screen. The other has a 10 color SVGA display (800x600 pixels resolution). 15 standard panel 10+8 function keys positioned on the lower and right-hand side of the display, respectively. 5 service keys ( START, STOP, Reset, +, -); 13 further keys that can be customized; 1 override created by means of an optic encoder, with low resolution, tactile feedback of the mechanical type and button for confirming the data item (ENTER key simulation); acoustic indicator. 15 Panel Touch sreen version This version is the same as the previous one, with the addition of a touch screen 10 panel 10 function keys positioned on the lower side of the display; 5 service keys ( START, STOP, Reset, +, -); 8 further keys that can be customized; dedicated keyboard The keyboard code S500.T001 can be connected to all panels All panels can be equipped with a keyboard extension board able to control: 16 digital inputs, 24Vdc 8 digital outputs, 24Vdc 2 analog inputs (0 5V) with 85bits resolution. These resources are visible to the NC through the keyboard cable, thus allowing a machine console to be created in a simple and economical way Notes The operator panels can be connected to a CNC module (in the PLUS or TOP version) or an industrial PC module The maximum distance tolerated between the two modules is 10m. 8) Housings for the operator panel Esa/GV can provide a housing or casing designed to house the operator panel so as to make it easier to install on the machine. Four different versions are available
housing code CRP.S500.001 Made of aluminum and sheet metal designed to house the operator panel with 15 display only housing code CRP.S500.002 Version similar to the previous one, with a housing for a keyboard (S500.T001), push buttons or electro-mechanical selectors, or a simple machine console, using the keyboard s extension boards housing code CRP.S500.003 Made of aluminum and sheet metal designed to house the operator panel with 10 display only housing code CRP.S500.004 Version similar to the previous one, with a housing for a keyboard, push buttons or electro-mechanical selectors, or a simple machine console, using the keyboard s extension boards 9) INDUSTRIAL PERSONAL COMPUTER The basic NC module is available in 2 versions with CPU models, different speeds, storage capacity and operating system Basic industrial PC - Code S500.PC001 Plus industrial PC - Code S500.PC011 CPU / Dynamic RAM Intel Celeron M 600 MHz 256MB Intel Pentium M 1,8GHz 1GB Video Controller Intel 852/855 GME with 32 MB of shared RAM Ethernet Adapters 2 RS 232 Serial ports 2, Com2 can also be configured as RS 422/485 VGA Video Output YES PS2 Mouse & Keyboard YES USB 3 (2.0) + 1 (2.0) optional (*) Operative System Windows XP Embedded Windows XP Professional Voltage Input & Consumption 24Vdc ± 20% - 50W max Dimensions (H x W x D) 282 x 53,5 x 156 Working Temp. Range 5 40 C (*) available using the option for remoting up to 10m, PS2 and USB signals Note: The industrial PC has been designed to be housed into the electric cabinet alongside the NC and is exactly the same size as this latter. Backpack assembly of the operator panel can also be achieved by means of screws and metal links. In this configuration, using an Ethernet connection to the CNC, the 10m limit between the operator panel and the CNC is no longer valid (a distance of up to 100m can be obtained).
10) N.C. / P.C. connection The basic CNC and the PC can only be connected by means of a serial link. It is advisable to connect the CNC Plus and TOP and the PC via Ethernet, even though use of the serial link continues to be possible. To avoid conflicts between the CNC connection and the corporate network to which our system must be linked, all Esa/Gv s 550 Series industrial PC are equipped with 2 network ports as part of the standard equipment.
Sheet metal forming applications Typical applications l Conventional press-brakes (Mechanical and Hydraulic), Synchro Hydraulic Press-brakes, Servo controlled hydraulic single cylinder press-brakes, Electrically driven press-brakes, Tandem pressbrakes l Hydro-mechanical press-brakes American style l Hämmerle press-brake l Guillotine shears, with 3-4 axes l Four rolls plate bending, with trapezoidal or orbital geometry Software features l Interactive 2D & 3D graphic editor for work-pieces and tools data entry l Imports tools description and work-pieces programs from the most common file format (dxf...) l 3D graphic display and animation of machine frame, work-piece and tools l 2D & 3D automatic identification of the best bending sequence l Programming of the axes positions in tabular mode with automatic syntactical checks, automatic calculation of the R and Z positions and of the bending and crowning tonnage l Windows XP Professional operating system l Complete off-line programming on a standard PC, trough a simulation program l IEC 61131-3 PLC programming language with function utilities either written in IL or C language are available for manufacturers l Customizable alarm messages Special features l Selectable and programmable axes and auxiliary functions l Drivers for hydraulic axes with proportional valves or servo valves, servo drivers (a.c./d.c.), and a.c. motors with or without inverter; drivers for the most common field buses (Sercos, CANopen, Mechatrolink, ESALink...) l Following arms, thickness detector, in-process angle measurement units, robotic interfacing, controlling for tandem press-brakes l Safety PLC communication (PILZ, LAZER SAFE) l Modem for telecommunication assistance l Remote handheld terminal for editing and correctional operations l Connection to external electronic goniometer and calibre l Management of several sensors inputs for measuring sizes like material thickness and width or resistance; measuring the machine frame deformation and so on l Angle corrections database l Dynamic crowning management l In-process angle measurement unit management l High performances tandem machines management without added sensors requirement l USB memory stick available on all products range l Fully hardware and software compatibility among all products range l USB memory stick available on all products range l CNC hardware configuration (motors type & quantity, valves type & quantity, I/O type & quantity) can be edited from the CNC itself