SKIVING MACHINE ASSK2 MAINTENANCE & INSTRUCTIONS MANUAL
A. WARRANTY AND RESPONSIBILITY Warranty: It's the supplier's responsibility to guarantee the conformity of the product, assuring that it's manufactured without fault and that it meets the agreement settlements between both parts. The warranty is valid for one year, beginning at the date of the sale document. In this warranty are included all the pieces or parts of the components that may come to need replacement. Within the warranty period the supplier is responsible for any lack of conformity found on the equipment, as long as they are reported by written, within a maximum of 8 days from the delivery of the equipment. Where it concerns to lack of conformity duly verified, the manufacturer undertakes the responsibility to, within a reasonable period of time, to repair or replace the components, or parts of these, that are proven to not be within normal standards. The return of defective goods, must always be authorized in written by the supplier. Furthermore the goods need to be returned in it's original packaging. During the term of this warranty, Allswage UK will proceed to the replacement or repair of equipment - according to it's option - assuming the costs that come from it. To this end, it must be informed by the customer, within the 3 days after the malfunction started. All replaced parts are property of The warranty is void when: The products have not be correctly assembled, or used for different purposes that the intended; Have not received proper maintenance, or have been modified or repaired without the authorization of the supplier. The manufacturer is not responsible for the natural consumption of the components. Supplier's Responsibility: the supplier shall be the solely responsible for the proper functioning of the product and, for its characteristics and performances specifically stated by them. However, the manufacturer takes no responsibility as long as it's identified third party interference.
B. INSTRUCTIONS MANUAL PURPOSE This manual was developed by the technical department of Its purpose is to establish guidelines, concerning the assembly, installation, maintenance and functioning of the marking machine. Guidelines that are indispensable to assure and proper functioning of the machine, maintaining the safety requirements needed. The marking machine was designed and manufactured following the European Safety Standards Board. As long as it s used properly, it s function, adjustment and maintenance do not present any danger to the operators. B1. SAFETY REGULATIONS DO NOT USE the equipment without reading this manual and UNDERSTANDING ITS CONTENTS. CAUTION! The misuse of this equipment can cause injury. The operator shall never be in contact with the moving pieces or work within their reach. CAUTION! It's absolutely essential that the work operations are performed by one single operator. The owner needs to make sure that the manual is kept in an appropriate manner and that the operator understands the whole content of the manual, along with his/her responsibilities.
Shields, protections and safety guards should never be removed. Check if the pressure corresponds to the one mentioned on the characteristics of the equipment. Make sure skiving is always done under safe conditions. Never put your hands in the skiving area while the machine is working. Keep a minimal distance of 200mm between your hands and moving parts. Use gloves and appropriate protective gear. While working, always follow the instructions shown in the machine labels. Always turn the power source off during maintenances that should be done by specialized personal. The skiving machine should only be operated by qualified adults. The moving parts must be kept clean and well lubricated. Original replacement parts must be used in order to maintain it's original characteristics and it's certification and warranty. Keep the power tube away from the work area and make sure that it doesn't make the operations difficult. Our equipment is designed according to the safety technical characteristics in accordance with the EC normative. The operators are advised to follow strictly the instructions supplied in this manual.
C. TRANSPORTATION Transportation and work place: Although the machine is easily located, ensure the machine is safely moved and intact. Ensure the machine is placed on a solid, level surface. Always work under safety conditions and with the necessary space around the machine. The Manufacturer is not liable for any damages caused by negligence. Production waste: The production waste is compared to solid waste and can be disposed without difficulty. If the machine is installed in countries where there are specific rules, production waste should be disposed of according to local regulations in force.
D. EQUIPMENT CHARACTERISTICS TECHNICAL FILE/DIMENSIONS SKIVING SKM100 SINGLE PHASE SKIVING SKM100 THREE-PHASE SKIVING CAPACITY Internal 1/4>2" External 3/4>2" Internal 1/4>2" External 3/4>2" ENGINE POWER 0.75KW 0.75KW RPM 2 ways 275RPM 2 ways 275RPM DIMENSIONS 804.5mmX560mmX411mm 804.5mmX560mmX411mm VOLTAGE 220V 50-60HZ 230V 400V 50HZ CONTROLS ELECTRICAL ELECTRICAL WEIGHT 46KG 46KG SOUND LEVEL 60dBA 60dBA SAFETY INTERRUPTOR INCLUDED INCLUDED
E. MACHINE INSTRUCTIONS Picture 1 Skiving Machine E1. MACHINE DESCRIPTION & PROTECTION SYSTEMS This machine was designed for Hydraulic hose skiving. The machine consists in a rotating blade connected to an electric geared engine, which is used for stripping hydraulic pipes internally and externally. For each situation different tools are used. The equipment was designed with a protection to avoid it from tossing rubber or steel to the operator. This protection is prepared with a sensor that detects any movement and turns off. The start system by pedal allows the machine to work without having to use hands which will in turn avoid having them near the blade.
E2. THREE PHASE ELECTRIC SCHEME
F. WORKING INSTRUCTIONS F1. FUNCTIONS OF THE CONTROLS 2 5 4 1 3 6 Picture 2 Control Devices Not all the machines commands are at the frontal panel. Besides the frontal panel commands there is also the foot pedal. 1 ON/OFF BUTTON 2 START BUTTON 3 REVERSE BUTTON 4 EMERGENCY BUTTON 5 ON SIGNAL LIGHT 6 FOOT PEDAL
F2. HOW TO TURN ON THE MACHINE The skiving machine has an easy to understand control panel where turning on, reversing the direction or turning office the machine can be easily performed. Note: Before start using the machine check if: The machine power cord is plugged The emergency button is unlocked The used tool is the correct for the wanted operation The protection is well in place F3. TURN ON THE MACHINE Rotate the on/off button (1) (right, position 1) and pressing the start button (2) the on signal light (5) will turn on. Afterwards, chose the rotation direction by rotating the reverse button (3) (left/counter clockwise, right/clockwise). The machine will then be ready to work. The foot pedal is the last command to use in order to operate the machine. It should only be used after checking if all the above mentioned actions have been duly taken. F4. SAFETY If any safety mechanism is activated (emergency button or safety sensor) the foot pedal is deactivated, forcing to press again the Start button in order to restart the skiving operation.
F5. TURNING OFF THE MACHINE After making all skiving operations rotate the on/off button (1) (left, position 0). AFTER EACH USE, TURN OFF THE SKIVING MACHINE TO AVOID ENERGY WASTE. F6. CUTTING TOOLS Picture 3 External Skiving Set F6A. REPLACE THE GUIDE IRON Loosen the knob (9) until the guide tool comes (8) out. Choose the most adequate tool for the hose on which you wish to perform the skiving. All the tools (8) are duly marked with the hose dimensions. F6B. EXTERNAL TOOL The external tool comprises two parts. One is for guiding the hose (8) and the other is for skiving (7) externally.
F6C. INTERNAL TOOL Picture 4 Internal Skiving Set The internal tool has two pieces that are coupled to each other. This tool, apart from guiding the hose (12) also has coupled the skiving tool (13). The internal tool (12) has coupled the following parts: Skiving tool (13) The pin (14) to adjust the skiving tool The stopper (16) of the tube to narrow the depth. The pin (15) for fixing the stopper to the wanted position. Choose the most adequate tool for the hose on which you wish to perform the skiving. All the tools (12) are duly marked with the hose dimensions.
F7. ADJUSTING & TUNING F7A. EXTERNAL SKIVING To adjust the skiving the following steps need to be taken: 1 - Lift the protection 2 - Turn it to the desired direction (Right is up and left is down) (knob 10) 3 - Low Protection 4 - Push start (2) 5 - Chose the rotation direction (3) 6 - Push the foot pedal (6) F7B. INTERNAL SKIVING To adjust the skiving the following steps need to be taken: 1. Lift the protection 2. Loosen the pin (14 and 15) 3. Adjust the cutting tool (up or down) (10) 4. Tighten the pin (14) 5. Adjust the wheel that servers as a stopper (16) 6. Tighten the pin (15) 7. Low Protection 8. Push start (2) 9. Chose the rotation direction (3) 10. Push the foot pedal (6)
F8. REPLACING EXTERNAL CUTTING TOOL Picture 5 External Skiving Set 1. Open the protection. 2. Loosen the four screws that hold the tool. 3. Insert the new tool. 4. Adjust the tool. 5. Tighten again the four screws. 6. The tool should be set up as shown in the picture (the rounded part of the tool always to the front) F9. REPLACE THE INTERNAL TOOL 1. Remove the complete tool from the tool holder by rotating the knob (9). 2. Loosen the pin (14). 3. Insert the new tool (rounded part always to the front). 4. Adjust the tool. 5. Tighten pin. 6. The removed tool should be placed at the tool holder.
F10. EMERGENCY STOP Picture 5 Emergency Stop F9. PROHIBITED WAYS OF USING THE MACHINE It's strictly forbidden to use the skiving machine for other ends besides the already mentioned above. It's forbidden to remove any of its original protection. It's strictly forbidden using this equipment without reading the work instructions. This machine can only be operated by qualified adults, and only after they have read the work instructions.
F5. POSSIBLE MALFUNCTIONS AND SOLUTIONS If the engine won t turn on: o o Check the fuses Check if all the cable are correctly plugged in It s not skiving: o o Check the height of the cutting tool Check the edge of the cutting tool (if the edge is worn replace the tool with a new one). F6. INSTRUCTIONS USING PROTECTION EQUIPMENT Work wear Work gloves Under no circumstances can the operator stop using the personal protection equipment mentioned above. Must always follow the basic safety principles in the installation and use of the tools listed.
G. INITIAL CHECK UP Place the machine on top of a stable surface which provides a great support. Make sure the power cord is equipped with a differential circuit breaker for security and overload energy cut-out. It is mandatory to connect to earth according to the methods required by safety standards of electrical installations. The manufacturer disclaims any responsibility for any damage to persons or property due to the lack of connection or faulty connection of the ground line. It's mandatory to plug the machine to the power supply. Never connect the machine directly to the electrical framework. The plug to be connected to the power cord and electrical socket should be the same type and comply with the regulations. Verify that the values of voltage and network frequency match those mentioned in the identification label. Avoid the use of adapters or derivations. Never remove the plug by pulling the power cord. After the installation the plug must be accessible. In the case of damage to the power cord, it must be replaced by a qualified technician. After replacing the power cord, make sure that the docking cradle cable is fixed properly. Make sure that the moving parts are clean and lightly lubricated. The engine does not work when the emergency switch is activated: Make sure the wall switch corresponds to the poles of the machine. Check if the wall switch fuse is burned. Never remove the machine protections. THE MANUFACTURER DISCLAIMS ANY LIABILITY FOR DAMAGE TO PERSONS OR PROPERTY, CAUSED BY THE FAILURE TO FOLLOW THE ABOVE MENTIONED REQUIREMENTS OR RESULTING FROM THE CHANGE IN EVEN IF ONLY ONE PIECE OF THE EQUIPMENT AND USE OF SPARE PARTS WHICH ARE NOT ORIGINAL.
H. LIGHTING The equipment does not have its own lighting and so it should be used in areas properly illuminated. If the visibility at the site is not adequate, you should use artificial lighting equipment.
. MAINTENANCE INSTRUCTIONS In order to assure the correct operation of the marking machine, as well as its long life, it's essential to carry out a series of maintenance activities. Where such activities are not made, the manufacturer is not liable for damage caused by the machine on their direct or indirect users. I1. MAINTENANCE INSTRUCTIONS The indicated activities must be performed by qualified personnel. The following essential maintenance activities are therefore to take place every three months: Check the tightness of all screws used; Check the levelling of the machine making the necessary adjustments; Clean inside the machine, engine and electrical boxes using compressed air (less than 2 bar) and not products that can cause adverse reactions to materials of the machine; (You must use facial protection mask, safety goggles, gloves and work clothes) Lubricate the joints and moving parts; Check the components of the skiving machine and replace those that are damaged; Check the circuit and electric components; Check the wear of the cutting tool. I3. MAINTENANCE ROUTINE Make sure that the moving parts are always lightly lubricated. Check from time to time the wear of the cutting tools. Check the levelling of the machine.
J. REPLACEMENT PARTS Picture 6 Replacement Parts D Picture 8 - Tools Picture 7 Picture 8 D1 - Tool Holder D2 - Protection D3 - Tool Holder D4 - Internal skiving tool D5 - External skiving tool
Parts M Picture 9 Replacement Parts M Picture 9 M1 - Tool Holder M5 - Safety Sensor M9 - Drawer M13 - Engine direction button M2 - Drive motor M6 - Side covers M10 - Drawer Knob M14 - Light M3 - Drive motor base M7 - Acrylic protection M11 - Machine base M15 - ON button M4 - Electrical box M8 - Hinges M12 - ON/OFF Button M16 - Mixer
J2. PARTS Picture 10 Replacement Parts G Picture 10 G1- Tool holder screw (internal and external skiving) G4 - Cutting door support G7 - Fastening plate G10 - Top Mounting G2 - Slot G5 - Tuning pin G8 - Cutting door G11 - Drive motor coupling G3 - Fastening pin G6 - Tuning screw G9 - Cutting blade G12 - Skiving tools
K. MANUFACTURER S RECOMMENDATIONS The marking machines were developed based on principles that ensure no risks to all the users of these machines as long as it's correct use is followed by respecting it's safety rules. The lack knowledge or failure of following these standards may put users and others in dangerous situations likely to cause serious harm to people and objects. It is therefore crucial to understand and respect the rules of usage, as well as performing the maintenance tasks required to ensure the correct functioning of the machines and to safeguard the security of the users. Before using, the operators must be informed about it's correct use by reading carefully the instructions manual provided with this equipment as well as knowing it's characteristics by making sure that: The machine will be exclusively installed by qualified and specialized personnel. The installation of the machine will always be performed on a smooth and stable workbench. The machine is properly installed. The light is sufficient to execute the operations securely, with no obstacles in the work area or personnel not certified. Understand well the work method as well as technical limitations. Under no circumstances, proceed to modify the structure and components of the equipment without authorization from the Manufacturer. Know and respect the available signs on the machine. Do not perform any tasks for which the machine was not designed.