Note: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number With Switch Box Quantity by Model With Boom Switch Cable Display Cable Kit 4100814 1 1 Power Control Relay 4000708-1 1 1 Display Cable 4001608-12 1 1 Liquid Control Module Kit 4100503 1 1 Generic Cable Installation Kit 2000901-1 1 1 Quick Reference Card 2002831-38 1 1 Dust Receptacle 2-pin 2002871-2 1 1 Dielectric Grease 2002872 1 1 Deutsch Dust Plug 12-pin 2002899-12A 1 1 Liquid Product Control Module 4000394 1 1 CAN Bus Stub 8 in. 4000450-1 1 1 Implement Plug 5 in. 4000495-1 1 1 Implement Cable 12 ft. 4000726-12 1 1 Implement Cable Adapter 4001979-3 1 1 Power Cable 4002016-12 1 1 10-Boom Switch Box Kit 4100505 1 Hardware Kit 2001352-1 1 Deutsch Dust Plug 6-pin 2002899-6 1 CAN Y-Splice 4000137 1 CAN Bus Stub 1 ft. 4000219-1 1 Switch Box Bracket 4001657 1 Switch Box Console 4000434 1 Auxiliary Input Module 4000437 1 Auxiliary Input Module Kit 4100506 1 Deutsch Dust Plug 6-pin 2002899-6 1 Deutsch Dust Plug 12-pin 2002899-12N 1 CAN Y-Splice 4000137 1 CAN Bus Stub 1 ft. 4000219-1 1 Auxiliary Input Module 4000437 1 Generic Switch Cable 4000515-5 or 4000527-5 1 PN: 2005662 Rev. F October 2013 Page 1 of 19
Important Notices DirectCommand Installation You will save time and prevent wrong installation of components by closely following these step-by-step instructions. If you have questions, call Ag Leader at 515-232-5363 Ext 1. Direction words (LEFT and RIGHT) are commonly used when describing an installation procedure. Interpret direction words as if standing behind equipment and looking forward Signal words (CAUTION, IMPORTANT and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product. CAUTION will alert you to situations that will impact the physical safety of you or others. IMPORTANT will alert you to the potential for damage to the product or loss of data. NOTE will provide you with additional information to simplify a procedure or clarify a process. Read all instructions first to familiarize yourself with the installation procedures. Keep parts list and installation use as a reference after completing installation. Section Contents Section Heading Page Common Components 3 System Layout Pull Type Sprayers 4 System Layout Self Propelled Sprayers 5 Safety Notices 6 the Switch Box (Optional) 7 the Display 8 the Auxiliary Input Module 9 the Liquid Control Module 10 the Boom Switch Cable (Optional) 10 the CAN Bus Harness 12 the Valve/Flow Meter Cable 16 Boom Valve Cable 16 Pressure Sensor Cable (Optional) 17 the Implement Switch (Optional) 17 Setting Up the Display 19 Page 2 of 19 October 2013 PN: 2005662 Rev. F
Common Components This section contains illustrations of components common to all Direct Command Installations. Their purpose is to ensure proper identification and installations in the sections that follow. CAN Bus Connectors 1. Terminator PN: 4000141 2. Plug (Not all applications) PN: 4000136 3. Y-Splice PN: 4000137 Modules 1. Auxiliary Input Module PN: 4000437 2. Liquid Product Control Module PN: 4000394 PN: 2005662 Rev. F October 2013 Page 3 of 19
DirectCommand Installation System Layout Pull Type Page 4 of 19 October 2013 PN: 2005662 Rev. F
System Layout Self Propelled PN: 2005662 Rev. F October 2013 Page 5 of 19
Safety Notices DirectCommand Installation CAUTION: Sprayer booms should be lowered to the ground or on mechanical safety stops before starting work. Do not work under sprayer booms supported by hydraulic system only. Turn off machine and wait for all motion to stop before starting work. Set parking brake. CAUTION: Be sure to wear proper eye protection when using any power tools, such as when drilling any mounting holes. IMPORTANT: Check behind vehicle and implement panels for any holes, wiring or controls that could be damaged when drilling any holes. IMPORTANT: Disconnect the Display, DirectCommand components and flow meter from electrical system when welding on equipment or jump starting unit to prevent component damage due to power surges or excessive current. IMPORTANT: If using a non Ag Leader GPS receiver, make sure to install a Null Modem Cable, included in the Display Kit, to prevent damage to the Display or GPS receiver. IMPORTANT: Use Dielectric grease to coat the seals and terminals of each connector that will be exposed to weather or chemicals as you plug them in. NOTE: Be sure to follow the alignment keys on the plugs and the receptacles carefully. Do not use excessive force when mating connectors. Page 6 of 19 October 2013 PN: 2005662 Rev. F
the Switch Box (Optional) (1) Ag Leader Integra display PN: 4002000 or (1) Edge display PN: 4001500 or (1) InSight display PN: 4001000 From Switch Box Kit (1) Switch Box Hardware Kit PN: 2001352-1 (1) Switch Box 10 Boom Sections PN: 4000434 (1) Switch Box Bracket PN: 4001657 Switch Box NOTE: The Switchbox will only be used when NOT Connecting to switches already installed in the vehicle. Proceed to the next section if using switches already in the vehicle. 1. Place the display face down on a flat surface. Place the metal switch box bracket over the four mounting holes on the back of the display, and then place the monitor mounting bracket on top of the switchbox bracket. 2. Insert one Phillips Pan Head Screw with lock washer in each of the four holes and tighten firmly. 3. Position the Switch Box under the Switch Box Bracket, aligning the two mounting holes. 4. Secure the bracket to the Switch Box using the Phillips Pan Head screws and lock washers. PN: 2005662 Rev. F October 2013 Page 7 of 19
DirectCommand Installation Display with Switchbox and RAM Mount Installed the Display Display (1) Display Mounting Kit 1. Using the hardware provided in the Display Kit, mount the display in a convenient location for operation, but out of the operator s line of sight while driving the sprayer. NOTE: Additional RAM Mount Kits PN: 4100100 may be purchased for use in different vehicles. Page 8 of 19 October 2013 PN: 2005662 Rev. F
the Auxiliary Input Module Auxiliary Input Module From Switch Box Kit or Auxiliary Input Module Kit (1) Dust Plug 6 pin PN: 2002899-6 (1) Auxiliary Input Module PN: 4000437 Optional Items Purchased Separately (1) Module Mounting Plate PN: 4000244 (1) Raven Radar Adapter PN: 4000410-1 (1) Dickey-John Radar Adapter PN: 4000501-1 1. Find a location to mount the Auxiliary Input Module in the vehicle cab, so that it is out of the operator s way, but easily accessible for any troubleshooting. NOTE: A Module Mounting Plate, PN: 4000244 may be purchased separately to help mount the Auxiliary Input Module. 2. If a Switch Box has been installed, route the green and brown plugs towards the Auxiliary Input Module. Connect green plug into the receptacle labeled SWITCH A; connect the brown plug into the receptacle labeled SWITCH B. 3. If a radar is installed on the vehicle, choose the proper Radar Adapter Cable, and connect the gray plug into the receptacle labeled RADAR on the Auxiliary Input Module. If a radar backup is not going to be used, plug the gray 6-pin dust plug into the RADAR connection on the Auxiliary Input Module. PN: 2005662 Rev. F October 2013 Page 9 of 19
the Liquid Control Module Liquid Control Module DirectCommand Installation From Liquid Control Module Kit (1) Liquid Control Module PN: 4000394 Optional Items Purchased Separately (1) Hardware Kit Large Module PN: 2001354-1 (1) Mounting Kit Large Module Plate PN: 2001358 1. The Liquid Control Module may be mounted at the operator s discretion. Make sure it is located in a place that all the control cables will reach, and out of the way of moving parts. 2. If mounting the Liquid Control Module on an existing plate, using the module as a template, drill 1/4" diameter holes. Use 1/4" stainless steel hardware to secure the module into place. 3. If mounting the Liquid Control Module on a toolbar, the Large Module Mounting Kit PN: 2001358, may be used for toolbars up to a 6 x6 square tube. the Boom Switch Cable (Optional) Included in Auxiliary Input Module Kit (1) Dust Plug 12-pin PN: 2002899-12N Optional Items Purchased Separately (1) Voltmeter or Test Light (1) Generic Switches 7 Sections PN: 4000515-5 Or (1) OEM Switches 7 Sections PN: 4000527-5 Or (1) Generic Switches 10 Sections PN: 4000843-5 Boom Switch Cable 1. Open the switch panel to gain access to the bottom of the factory boom switches. 2. Use a test light or voltmeter to determine which wire in the bottom of the switch is the signal (12V+) going out to the valve. 3. Remove the signal wire from the switch. NOTE: Depending on the switch style, you may have to remove a connector from the switch body before removing the signal wire. Page 10 of 19 October 2013 PN: 2005662 Rev. F
Removing Switched Power Wire from Switch 4. Replace the removed wire with the appropriate Boom Switch Cable, making sure to hook the BOOM 1 wire from the Switch Cable to the BOOM 1 switch in the console. 5. Permanently insulate the wire terminal disconnected from the sprayer s harness removed in step 4. 6. Repeat Steps 3-5 for each boom switch. 7. Follow the diagram below to ensure the correct boom switch modifications. PN: 2005662 Rev. F October 2013 Page 11 of 19
DirectCommand Installation 8. The wire labeled MASTER on the cable needs to be installed between the power side of a boom switch and the wire that plugs into the power side of the switch. Unplug the power wire from one of the boom switches. Plug the MASTER wire into the power side of the switch, and then plug the power wire into the pigtail on the master switch cable. 9. Route the opposite end of the Switch Cable towards the Auxiliary Input Module. 10. Connect the green 12-pin plug on the Switch Cable into the receptacle marked SWITCH A on the Auxiliary Input Module. 11. If necessary, connect the brown 12-pin plug on the Switch Cable into the receptacle marked SWITCH B on the Auxiliary Input Module. 12. If the Switch Cable does not have a brown plug, plug the Dust Plug, PN: 2002899-12N into the brown receptacle marked SWITCH B. the CAN Bus Harness From Display Cable Kit (1) Power Control Relay PN: 4000708-1 (1) Display Cable PN: 4001608-12 From Liquid Control Module Kit (1) CAN Bus Stub 8 in. PN: 4000450-1 (1) Implement Cable 12 ft. PN: 4000726-12 (1) Implement Adapter Cable PN: 4001979-3 (1) Power Cable PN: 4002016-12 From the Auxiliary Input Module Kit or Switch Box Kit (1) CAN Y-Splice PN: 4000137 (1) CAN Bus Stub 12 in. PN: 4000219-1 Optional Items Purchased Separately Implement Cable Extensions PN: 4000724-X CAN Bus Extension PN: 4000218-X High Current Power Splitter PN: 4001013 High Current Power Extension PN: 4001450-X CAN/High Current Power Extension PN: 4001808-X Page 12 of 19 October 2013 PN: 2005662 Rev. F
CAN Bus Harness 1. Connect the Power Control Relay, PN: 4000708-1, to the square 4-pin Weatherpack Shroud on the Display Cable, PN: 4001608-12. Press the Power Control Relay until the latch clicks, locking the relay in place. 2. Connect the round 28-pin connector on the Display Cable to the connector on the back of the InSight or Edge display, or the connector labeled MAIN on the back of the Ag Leader Integra display. 3. Route the opposite end of the Display Cable towards the Auxiliary Input Module. 4. Connect the single end of the CAN Y-splice PN: 4000137, from the Auxiliary Input Module Kit or Switch Box Kit into the 4-pin CAN connector on the Display Cable. 5. Connect the black 4-pin plug on the 12-in. CAN Bus Stub, PN: 4000219-1 into the gray side of the CAN Y-Splice. 6. Plug the opposite end of the CAN Bus Stub into the receptacle labeled CAN BUS on the Auxiliary Input Module. 7. Connect the ring terminals on the Power Cable, PN: 4002016-12 to the battery, or power studs in the cab. Connect the ring terminal with fuses to the positive terminal, and connect the ring terminal with black wires to the battery ground. 8. Route the opposite end of the Power Cable towards the Auxiliary Input Module. 9. Plug the 3-pin Weatherpack tower on the Power Cable into the mating shroud on the Display Cable. NOTE: Steps 10-17 are for installation on a tractor with a pull behind implement. If the kit is being installed on a Self Propelled vehicle where an implement connection is not required for easy disconnect, additional extension cables may be purchased to use in place of Implement Cable PN 4000726-12 and Implement Adapter Cable 4001979-3. Skip to Step 18 for directions on se cables. 10. Connect the 4-pin CAN plug on the Implement Adapter Cable, PN: 4001979-3 into the black side of the CAN Y-Splice. PN: 2005662 Rev. F October 2013 Page 13 of 19
DirectCommand Installation 11. Connect the 2-pin gray Deutsch receptacle into the 2-pin gray plug on the Power Cable. 12. Route the round 16-pin plug on the opposite end of the Implement Adapter Cable out of the cab. NOTE: If a hole must be cut for routing the cable out of the cab, make sure to re-seal the hole after the cable is routed to keep vehicle cab airtight from chemicals being applied. 13. Connect the 4-pin gray Deutsch plug on the 8 in CAN Bus Stub, PN: 4000450-1 into the receptacle labeled CAN Bus on the Liquid Control Module. 14. Connect the opposite end of the CAN Bus Stub into the gray side of the CAN Y-Splice installed on the Implement Cable, PN: 4000726-12. 15. Connect one of the 2-pin gray plugs on the Implement Cable into the 2- pin receptacle coming out of the Liquid Control Module. 16. Connect the grounding ring terminal on the Implement Cable to a grounding point on the machine or implement frame. 17. Route the opposite end of the Implement Cable towards the front of the implement so it can be connected to the Implement Adapter Cable. If necessary, extension cables may be purchased for additional length. Refer to the table below for available lengths. Length Part Number 6 ft. 4000724-6 12 ft. 4000724-12 24 ft. 4000724-24 36 ft. 4000724-36 Implement Cable Extensions NOTE: Steps 18-23 are for installations using CAN Bus and High Current Power Extension Cables on Self Propelled Sprayers in place of the Implement Cable and Implement Adapter Cable. These cables must be purchased separately. 18. Connect the 2-pin receptacle on a High Current Power Extension Cable 4001450-X or combined CAN Bus/High Current Power Extension Cable, 4001808-X into the 2-pin gray plug on the Power Cable. Available lengths are shown in the table below. Page 14 of 19 October 2013 PN: 2005662 Rev. F
19. Connect the black 4-pin plug on the same CAN Bus/High Current Power Extension Cable used in the previous step, or on one end of a separate CAN Bus Extension Cable PN: 4000218-X into the Black Side of the CAN Y-splice already connected to the Display Cable. Length CAN Bus Ext.* Hi-Pwr. Ext CAN/Hi-Pwr Ext. 6 ft 4000218-6 4001450-6 4001808-6 12 ft 4000218-12 4001450-12 4001808-12 18 ft 4000218-18 N/A 4001808-18 24 ft 4000218-28** 4001450-24 4001808-24 CAN Bus and High Current Power Extension Cables * Additional CAN Bus Extension Cables are also available. ** 4000218-28 is 28 ft in length. 20. Route the opposite end of the extension cables towards the liquid control module. 21. Remove the CAN Y-Splice from the end of the Implement Cable, PN: 4000726-12, and plug the single end of the Y-splice into the end of the CAN Bus Extension Cable. Leave the terminator connected to the Y- Splice. 22. Connect the black 2-pin receptacle on the High Current Power Splitter, PN: 4001013, into the gray plug on the High Current Power Extension Cable. 23. Connect one of the gray 2-pin plugs on the High Current Power Splitter into the gray receptacle coming from the Liquid Control Module. PN: 2005662 Rev. F October 2013 Page 15 of 19
the Valve/Flow Meter Cable Valve/Flow Meter Cable DirectCommand Installation Optional Items Purchased Separately TeeJet Valve/Flow Cable PN: 4000416-6 or Raven Valve/Flow Cable PN: 4000451-6 or Dickey-John Valve/Flow Cable PN: 4000487-6 or Mid-Tech Valve/Flow Cable PN: 4000518-6 1. Connect the gray 8-pin Deutsch plug of the appropriate Flow Control Valve and Flow Meter Cable into the receptacle marked CHANNEL 1 on the Liquid Control Module. 2. Route the flow meter connection towards the flow meter, and plug into the mating connector on the flow meter 3. Route the flow control valve connection towards the flow control valve, and plug into the mating connector on the flow control valve. the Boom Valve Cable Optional Items Purchased Separately Raven 7 Section Boom Valve Cable PN: 4000424-6 or Raven 10 Section Boom Valve Cable PN: 4000573-6 or Generic 7 Section Boom Valve Cable PN: 4000505-6 or Banjo 10 Section Boom Valve Cable PN: 4001792-6 Boom Valve Cable 1. Connect the gray 12-pin Deutsch plug of the appropriate Boom Valve Cable into the receptacle marked BOOM on the Liquid Control Module. 2. Connect the gray 2-pin Deutsch receptacle on the Boom Valve Cable into the second gray connector on the Implement Cable, or the second gray connector on the High Current Power Splitter Cable. 3. Route the opposite end of the Boom Valve Cable towards the Boom Valves. 4. Starting with Boom Valve #1, disconnect the Boom Valve connection from the existing harness if necessary, and plug into the connector on the Boom Valve Cable labeled Boom 1. Page 16 of 19 October 2013 PN: 2005662 Rev. F
5. Repeat step 4 on all remaining boom sections. 6. If the previously installed boom valve cable is going to be left on the machine, coat the terminals with dielectric grease provided to help protect terminals from corrosion. the Pressure Sensor Cable (Optional) Pressure Sensor Cable (Optional) Optional Items Purchased Separately Raven Pressure Sensor Cable PN: 4000412-6 or Dickey-John Pressure Sensor Cable PN: 4000573-6 1. Connect the black 12-pin Deutsch Plug of the appropriate Pressure Sensor Cable into the receptacle labeled AUXILIARY on the Liquid Control Module. 2. Route the opposite end of the Pressure Sensor towards the Boom Pressure Sensor. 3. Disconnect the cable connected to the pressure sensor if necessary. If this cable will be left on the machine, coat the terminals with dielectric grease to help protect them from corrosion. 4. Connect the plug on the Pressure Sensor Cable into the mating connector on the Pressure Sensor. the Implement Switch (Optional) Implement Switch From Liquid Control Module Kit (1) Implement Plug PN: 4000495-1 Optional Items Purchased Separately Implement Switch PN: 4001507 Implement Switch Ext. Cable (10 ft) PN: 2000453-2 Implement Switch Ext. Cable (25 ft) PN: 2000453-3 1. If a Pressure Sensor Cable has not been installed, connect the12-pin black Deutsch Plug on the Implement Plug, PN 4000495-1 into the black receptacle labeled AUXILIARY on the Liquid Control Module. 2. Remove the 3-pin Weatherpack shroud with a jumper wire in either the Implement Plug or the Pressure Sensor Cable and save for future use. PN: 2005662 Rev. F October 2013 Page 17 of 19
DirectCommand Installation NOTE: If an implement switch is not connected, the jumper wire must be installed on the Implement Plug or Pressure Sensor Cable for the Liquid Control Module to apply product. 3. Decide on a location for mounting the implement switch. 4. The mounting orientation of the Implement Switch Assembly determines whether the lever is off center or centered when the implement is in the application position. 5. For an off center orientation plug the 3-pin Weatherpack Shroud labeled NORMALLY OPEN on the Implement Switch into the 3-pin Weatherpack tower on the Implement Plug or Pressure Sensor Cable. If necessary, an extension cable may be installed to provide additional length between the Implement Switch and Liquid Control Module. Implement Switch Installation Orientation 6. For a centered orientation plug the 3-pin Weatherpack Shroud labeled NORMALLY CLOSED on the Implement Switch into the 3-pin Weatherpack tower on the Implement Plug or Pressure Sensor Cable. If necessary, an extension cable may be installed to provide additional length between the Implement Switch and Liquid Control Module. Page 18 of 19 October 2013 PN: 2005662 Rev. F
Setting Up the Display 1. Refer to the Quick Reference Guide, PN: 2002831-38 for setting up the Display. Initial setup will vary depending on flow control valve and flow meter used. 2. InSight Displays must have firmware upgraded to version 5.0 or above and the Liquid Control Module must be upgraded to firmware version 1.8.00 or above for proper flow control operation using PWM Flow Controls. 3. Any firmware version for the Ag Leader Integra or Edge displays will work with the 1.8.00 Liquid Control Module firmware required for proper PWM Flow Control. PN: 2005662 Rev. F October 2013 Page 19 of 19