MDrive Linear Actuator Product overview MDrive Linear Actuators are compact linear motion systems. External or non-captive shaft linear mechanicals are integrated with stepper motor and electronics for reliable, repeatable motion. Customization is available for volume opportunities. Simplify machine design and reduce assembly time by replacing multiple components with a single compact integrated motor. Fewer individual system components eliminates multiple potential failure points, and lowers risk of electrical noise by eliminating cabling between motor and drive. Programmable Motion Control products integrate 1.8 2-phase stepper motor linear actuator, fully programmable motion controller and drive electronics. An optional encoder can deliver stall detection, position maintenance and find index mark. Products include up to 8 I/O lines. MDrive product's precision rolled lead screws are manufactured from premium grade stainless steel with optional Teflon coating. Designed specifically for motion control applications, our high quality screws deliver long life and quiet operation. MDrive Linear Actuator MLI 23 Motion Control products: integrated NEMA23 motor, controls and mechanicals, non-captive and external shaft styles, I0-rated Specifications Communication Protocol type RS-422/485 Input power Voltage VDC +12...+75 Current maximum (1) Amp 2.0 Motor Frame size NEMA 23 inches 2.3 mm 57 Length stack size single Maximum thrust (2) Non-captive shaft lbs 200 kg 91 External shaft with lbs 60 general purpose nut kg 27 External shaft with antibacklash lbs 25 nut kg 11 Maximum repeatability Thermal General purpose inch 0.005 mm 0.127 Anti-backlash (3) inch 0.0005 mm 0.0127 Operating temp non-condensing Heat sink maximum 85 C Motor maximum 100 C Protection Type IP rating I0 Motion Microstep resolution Number of settings 20 Steps per revolution 200, 400, 800, 1000, 1600, 2000, 3200, 5000, 6400, 10000, 12800, 20000, 25000, 25600, 40000, 50000, 51200, 36000 (0.01 deg/µstep), 21600 (1 arc minute/µstep), 25400 (0.001mm/µstep) (1) Actual power supply current will depend on voltage and load. (2) Performance data for maximum force/load is based on a static load and will vary with a dynamic load. (3) Only applicable for External shaft linear actuator with anti-backlash nut. Intelligent motion systems
MDrive Linear Actuator Screws (1) Screw lengths (2) minimum inches 3.0 mm 77.5 maximum inches 24.0 mm 610.0 Load limits (3) non-captive shaft lbs 200 kg 91 external shaft w/ general purpose nut lbs 60 kg 27 external shaft w/ anti-backlash nut lbs 25 kg 11 End options threaded metric M6 x 1.0 mm thread to within 0.03 / 0.76 mm of shoulder UNC 1/4-20 UNC-2A thread to within 0.05 / 1.3 mm of shoulder smooth inches Ø 0.2362 ±0.001 mm Ø 6 ±0.003 none Lead / pitch travel per rev per full step screw G inches 0.375 0.001875 mm 9.525 0.0476 screw A inches 0.20 0.001 mm 5.08 0.0254 screw B inches 0.167 0.000835 mm 4.233 0.0212 screw D inches 0.083 0.0004165 mm 2.116 0.0106 (1) Stainless steel rolled screws are corrosion resistant and non-magnetic, with Teflon coating available. (2) Standard 0.1 / 2.5mm screw length increments are available. (3) Performance data for maximum force/load is based on a static load and will vary with a dynamic load. screw dimensions end options 3.0 to 24.0 (77.5 to 610.0) 0.375 (9.52) Screw end option details below Straightness 0.002 per inch (0.05 per mm) threaded end smooth end none Nuts (4) general purpose nuts anti-backlash nuts Dimensions A inches 0.71 0.82 mm 18.0 20.8 B inches max 1.5 1.875 mm max 38.1 47.63 D inches 1.5 1.5 mm 38.1 38.1 E inches 0.20 0.20 mm 5.08 5.08 F inches 0.20 0.20 mm 5.08 5.08 BCD inches 1.125 1.125 mm 28.6 28.6 Load limit lbs 60 25 kg 27 11 Drag torque free wheeling 1-to-3 (4) External shaft MDrive Linear Actuators employ a nut which moves axially along the threaded shaft as the screw rotates. Two nut styles are available: general purpose and anti-backlash. While anti-backlash nuts provide higher accuracy and low drag torque, general purpose nuts are rated for higher load limits. Nut outline Ø D Ø BCD F B F B Ø E A A general purpose nut anti-backlash nut 2 MDrive products assembled in USA
MDrive Linear Actuator Dimensions inches (mm) MDrive body P1/P3 1.90 (48.3) 0.75 (19.0) 2.02 (51.2) 1.63 (41.4) 0.06 (1.5) Ø 0.197 +0.012/-0 (Ø 5.0 +0.3/-0) 2.96 (75.2) Ø 1.50 ±0.002 (Ø 38.1 ±0.1) 1.856 ±0.008 ( 47.1 ±0.2) 0.93 ( 23.6) : RJ45 1.34 (34.0) 2.65 (67.3) 0.19 (4.9) 0.86 (21.8) 2.22 ( 56.4) external shaft shaft example: smooth end Nut 0.375 (9.525) 3.0 to 24.0 (77.5 to 610.0) non-captive shaft shaft example: threaded end 0.375 (9.525) 3.0 to 24.0 (77.5 to 610.0) P1/P3 connector options I/O & Power I/O & Power I/O, Power & Remote encoder Plus 2 products only P1 12.00 (304.8) P1 0.44 (11.2) 0.38 (9.7) P1/P3 0.13 (3.3) connector options RS-422/485 Communication RS-422/485 Communication ModbusTCP Communication flying leads 12.0" (305mm) pluggable 7-pin non-locking spring clamp terminal strip wire crimp 14- & 2-pin locking IDC 10-pin non-locking wire crimp 10-pin friction lock RJ45 www.motion.schneider-electric.com 3
MDrive Plus Accessories MDrive Plus non-locking IDC mating connector MD-CC400-001 in-line converter USB connector description QuickStart Kit For rapid design verification, all-inclusive QuickStart Kits includes prototype development cables and a communication converter for MDrive Plus initial functional setup and system testing. length feet (m) part number For all products add "K" to part number MDrive Plus 10-pin friction lock mating connector MD-CC402-001 in-line converter USB connector Communication converter Electrically isolated, in-line converter pre-wired with mating connector to conveniently set/program communication parameters for a single MDrive Plus via a PC's USB port. Mates to 10-pin non-locking IDC connector 12.0 (3.6) MD-CC400-001 Mates to 10-pin friction lock wire crimp connector 12.0 (3.6) MD-CC402-001 PD10-1434-FL3 friction lock mating connector locking mating connector Prototype development cable Speed test/development with pre-wired mating connector with other cable end open. Mates to 10-pin locking wire crimp connector for I/O and remote encoder option Mates to 14-pin locking wire crimp connector for I/O and remote encoder option 10.0 (3.0) PD10-1434-FL3 10.0 (3.0) PD14-2334-FL3 Mates to 2-pin locking wire crimp connector for power 10.0 (3.0) PD02-2300-FL3 PD14-2334-FL3 PD02-2300-FL3 locking mating connector Mating connector kits Connectors for assembly of cables, cable material not supplied. Sold in lots of 5. Manufacturer's crimp tool recommended for crimp connectors. 10-pin friction lock wire crimp connector for communication CK-02 10-pin non-locking IDC connector for communication CK-01 14-pin locking wire crimp connector for I/O and remote encoder option CK-09 2-pin locking wire crimp connector for power CK-04 Drive protection module Limits surge current and voltage to a safe level when DC input power is switched on-and-off to an MDrive Plus. For all MDrive Plus linear actuator products DPM75 4 MDrive products assembled in USA
MDrive Plus Part numbers MDrive 23 Plus I0 MDrive 23 Plus 2 I0 P1: I/O & Power F = 12" flying leads P = non-locking spring clamp terminal strip : Communication D = RS-422/485 with 10-pin IDC non-locking connector L = RS-422/485 with 10-pin friction lock wire crimp connector P1: I/O, and optional remote encoder C = 14-pin locking wire crimp connector P3: Power 2-pin locking wire crimp connector : Communication D = RS-422/485 with 10-pin IDC non-locking connector L = RS-422/485 with 10-pin friction lock wire crimp connector R = ModbusTCP with RJ45 locking connector I0-rated products example part number QuickStart Kit K = kit option, omit from part number if unwanted MDrive Linear Actuator version MLI = Intelligent programmable Motion Control Input 1 = Plus version with standard features 3 = Plus 2 version with expanded features P1 connector F = flying leads (1) P = pluggable (1) C = wire crimp (2) Communication type R = RS-422/485 E = ModbusTCP (2) connector D = IDC L = wire crimp R = RJ45 (3) Motor size 23 = NEMA 23 2.3" / 57mm Motor length A = single stack Drive voltage 7 = +12 to +75 VDC Options omit from part number if unwanted EQ EQ = internal 512-line magnetic encoder w/ index mark EE (2) (4) = remote differential encoder interface; encoder not supplied Linear actuator specifications Complete the part number from the table below (1) Only available with Plus products. (2) Only available with Plus 2 products. (3) Only available with products with ModbusTCP protocol. - continued example part number linear actuator specifications Non-captive shaft style External shaft style Linear actuator L Screw lead / pitch by travel per rev G = 0.375" / 9.525mm A = 0.200" / 5.08mm B = 0.167" / 4.233mm C = 0.083" / 2.116mm Shaft style 1 = non-captive (4) (5) 3 = external (6) Screw end finish M = metric threaded U = UNC threaded S = smooth Z = none Screw length (7) 030 = minimum 3.0" / 77.5mm 240 = maximum 24.0" / 610.0mm Nut Z = none for non-captive shaft products G = general purpose for external shaft products A = anti-backlash for external shaft products Coating T = Teflon Z = none (4) Unavailable with products with ModbusTCP protocol. (5) Unsupported loads and side loading are not recommended. (6) Loads must be supported. Side loading is not recommended. (7) Screw lengths specified in 0.1" / 2.5mm increments. Validate www.motion.schneider-electric.com part numbers with MDRIVE PART BUILDER, an easy-to-use online tool at: motion.schneider-electric.com/mdrive_part_builder/ 5
MDrive Plus Motor performance ML 23 NEMA 23 motor specifications Motor Stack length Single oz-in 90 Holding torque N-cm 64 oz-in-sec 2 0.0025 Rotor inertia kg-cm 2 0.18 oz 22.0 Weight without screw g 625.0 Maximum screw misalignment ±1 Maximum thrust (1) Non-captive shaft lbs 200 kg 91 External shaft with general purpose nut lbs 60 kg 27 External shaft with anti-backlash nut lbs 25 kg 11 Maximum repeatability General purpose inch 0.005 mm 0.127 Anti-backlash (2) inch 0.0005 mm 0.0127 (1) Performance data for maximum force/load is based on a static load and will vary with a dynamic load. (2) Only applicable for External shaft linear actuator with anti-backlash nut. ML 23 NEMA 23 speed force 12 VDC 24 VDC 48 VDC Force in lbs / kg Force in lbs / kg Force in lbs / kg 200/90 150/67 Load limit G screw A screw B screw D screw 200/90 150/67 Load limit G screw A screw B screw D screw 200/90 150/67 Load limit G screw A screw B screw D screw 100/45 100/45 100/45 50/22 50/22 50/22 0 0 2000 (600) 4000 (1200) 6000 (1800) Speed of full steps per second (rpm) 8000 (2400) 0 0 2000 (600) 4000 (1200) 6000 (1800) Speed of full steps per second (rpm) 8000 (2400) 0 0 2000 (600) 4000 (1200) 6000 (1800) Speed of full steps per second (rpm) 8000 (2400) Test conditions: maximum force/load is based on a static load. This will vary with a dynamic load. Load limits non-captive shaft: 200 lbs/91kg external shaft: determined by selected nut Schneider Electric Motion USA 370 North Main Street Marlborough, CT 06447 Phone: (860) 295-6102 Fax: (860) 295-6107 www.motion.schneider-electric.com Intelligent motion systems Schneider Electric Motion USA Product Disclaimer and most recent product information online. February 2016