FLÄKTGROUP OFFERS A WIDE RANGE OF PER- MANENT MAGNET MOTORS (PM) AND FREQUENCY CONVERTERS FOR PLUG FANS. POWER RANGE IS FROM 0,8 KW TO 15 KW.

CENTRIFLOW PUR 3D (A, PLUG B, C, D) FAN GMPM FC101 AND SLIDE IN FREQUENCY ROTOR CASSETTE CONVERTER QUICK GUIDE FLÄKTGROUP OFFERS A WIDE RANGE OF PER- MANENT MAGNET MOTORS (PM) AND FREQUENCY CONVERTERS FOR PLUG FANS. POWER RANGE IS FROM 0,8 KW TO 15 KW. CONTENT PAGE 1. General... 2 2. Fan and Motor data... 3 3. Frequency converter data... 4 4. Separate frequency converter dimensions...5 5. Specification for motor...5 6. Installation...5 7. Connection diagram...6 8. Cabling...7 9. Control signals...8 10. Start up and functional testing...8 11. Parameters...8 12. Operating panel FC101...9 13. Operating panel...10 14. Alarms and warnings...11

2 FC101 and frequency converters for plug fan GMPM - Quick Guide 1. GENERAL FläktGroup offers a wide range of permanent magnet motors (PM) and frequency converters for plug fans. Power range is from 0,8 kw to 15 kw. PM motor has high efficiency (IE4) due to the permanent magnets in rotor. Also part load efficiency is better compared to asynchronous motors. When rotor has no losses and stator needs less current the temperature inside the motor is lower, which gives longer running time for bearings. Direct on-line connection is not possible for permanent magnet motors. Frequency converter is always needed. This controller has a special algorithm for PM motors. Frequency converter is programmed with fan and motor specific parameters. FC101 and frequency converters are delivered loose. They are to be mounted by the customer. Frequency converter should be mounted near the fan. Motor cable shall not be longer than 10 m. With longer cables some motor parameters should be changed. Frequency converter is deli vered with 3.5 m motor cable for fan sizes up to 050. For bigger fans motor cable length is 4.5 m. Cable is connected at the motor end. PM motor FC101 Frequency controller Frequency controller IP54 and IP55 frequency converter mounted at AHU casing.

FC101 and frequency converters for plug fan GMPM - Quick Guide 3 2. FAN AND MOTOR DATA Fan code incl. Motor and drive Power [kw] Motor Current [A] Motor frame Size IEC Fan max speed [rpm] Fan max freq. [Hz] Motor speed [rpm] at 50 Hz Motor nominal speed [rpm] GMPM-1-bb-025-11e0 1,1 2,4 71 5000 250 1000 4500 GMPM-1-bb-025-06e0 0,8 1,9 71 3960 198 1000 3000 GMPM-1-bb-028-15e0 1,5 3,1 71 4300 215 1000 4500 GMPM-1-bb-028-08e0 0,8 1,9 71 3630 182 1000 3000 GMPM-1-bb-031-30e0 3 6,8 71 4660 233 1000 4500 GMPM-1-bb-031-22e0 2,2 6,8 71 4140 207 1000 4500 GMPM-1-bb-031-15e0 1,5 3,4 71 3700 185 1000 3600 GMPM-1-bb-031-06e0 0,8 1,9 71 2900 145 1000 3000 GMPM-1-bb-035-30e0 3 7,5 90 3940 263 750 3600 GMPM-1-bb-035-22e0 2,2 4,4 71 3400 170 1000 3000 GMPM-1-bb-035-15e0 1,5 3,5 71 3120 156 1000 2500 GMPM-1-bb-035-08e0 0,8 3,5 71 2460 123 1000 2500 GMPM-1-bb-040-55e0 5,5 13 90 3940 263 750 3000 GMPM-1-bb-040-40e0 4 9,1 90 3550 237 750 3000 GMPM-1-bb-040-30e0 3 9,1 90 3190 213 750 3000 GMPM-1-bb-040-22e0 2,2 4,4 71 2700 135 1000 3000 GMPM-1-bb-040-15e0 1,5 3,5 71 2440 122 1000 2500 GMPM-1-bb-040-08e0 0,8 3,5 71 2000 100 1000 2500 GMPM-1-bb-045-55e0 5,5 13 90 3050 203 750 3000 GMPM-1-bb-045-40e0 4 9,1 90 2650 177 750 3000 GMPM-1-bb-045-30e0 3 9,1 90 2500 167 750 3000 GMPM-1-bb-045-15e0 1,5 3,9 71 2200 110 1000 1800 GMPM-1-bb-045-11e0 1,1 3,9 71 1800 90 1000 1800 GMPM-1-bb-050-75e0 7,5 16,2 112 2840 142 1000 2600 GMPM-1-bb-050-55e0 5,5 13 90 2400 160 750 3000 GMPM-1-bb-050-36e0 3,6 7,8 90 2100 140 750 1800 GMPM-1-bb-050-22e0 2,2 5,2 90 1900 127 750 1440 GMPM-1-bb-050-15e0 1,5 3,9 71 1760 88 1000 1800 GMPM-1-bb-056-75e0 7,5 16,3 112 2380 119 1000 2100 GMPM-1-bb-056-55e0 5,5 10,8 90 2150 143 750 2000 GMPM-1-bb-056-40e0 4 10,8 90 1930 129 750 2000 GMPM-1-bb-056-36e0 3,6 7,8 90 1850 123 750 1800 GMPM-1-bb-056-22e0 2,2 6,5 90 1500 100 750 1100 GMPM-1-bb-063-81e0 11 22,4 112 2240 112 1000 2000 GMPM-1-bb-063-75e0 7,5 17 112 1950 98 1000 1800 GMPM-1-bb-063-55e0 5,5 11,5 112 1760 88 1000 1600 GMPM-1-bb-063-40e0 4 9,7 90 1550 103 750 1700 GMPM-1-bb-063-22e0 2,2 6,5 90 1200 80 750 1100 GMPM-1-bb-071-81e0 11 21 112 1840 92 1000 1650 GMPM-1-bb-071-75e0 7,5 17,3 112 1620 81 1000 1500 GMPM-1-bb-071-55e0 5,5 12 112 1460 73 1000 1300 GMPM-1-bb-071-40e0 4 12 112 1320 66 1000 1300 GMPM-1-bb-071-22e0 2,2 6,5 90 1075 72 750 1100 GMPM-1-bb-080-85e0 15 34,5 132 1655 83 1000 1655 GMPM-1-bb-080-81e0 11 22,9 132 1500 75 1000 1350 GMPM-1-bb-080-75e0 7,5 16,8 112 1315 66 1000 1230 GMPM-1-bb-080-55e0 5,5 12,2 112 1185 59 1000 1100 GMPM-1-bb-080-30e0 3 12,2 112 965 48 1000 1100 GMPM-1-bb-090-75e0 7,5 16,4 132 1093 55 1000 1000 GMPM-1-bb-090-81e0 11 22,9 132 1240 62 1000 1140 GMPM-1-bb-090-85e0 15 35,2 132 1375 69 1000 1375 e = 1 for FC101 e = 5 for

4 FC101 and frequency converters for plug fan GMPM - Quick Guide 3. FREQUENCY CONVERTER DATA Mains supply (L1, L2, L3) Supply voltage 380-480 V ±10% Supply frequency 50/60 Hz Max. imbalance temporary between mains phases 3.0% of rated supply voltage True Power Factor (λ) 0.9 nominal at rated load Displacement Power Factor (cosφ) near unity (> 0.98) Switching on input supply L1, L2, L3 (power-ups) maximum 2 times/min. Environment according to EN60664-1 Motor output (U, V, W) Output voltage Output frequency for PM motors overvoltage category III/ pollution degree 2 Digital inputs: Programmable digital inputs 4 Logic PNP or NPN Voltage level 0-24 V DC 0-100% of supply voltage FC101 0-390 Hz 0-590 Hz Analog inputs: Number of analog inputs 2 Modes Voltage or current Voltage level 0 to + 10 (scalable) Current level 0/4 to 20 ma (scalable) Analog output: Number of programmable analog outputs Current range at analog output FC101 = 2 = 1 0/4-20 ma Digital output: Programmable digital 2 Voltage level at digital FC101 = 17 V = 24 V Max. current at digital output: FC101 = 20 ma = 40 ma Output voltage Max. load Control card, 24 V DC output: Max. load Surroundings: Enclosure separate unit Vibration test separate unit Max. relative humidity, during operation Maximum ambient temperature Minimum ambient temperature during full-scale operation 10.5 V ±0.5 V FC101 25 ma 15 ma FC101 = 80 ma = 200 ma FC101 = IP54 = IP55 1.0 g 5% - 95%(non-condensing) FC101 = 40 C = 45 C (24h average) 0 C separate unit Standard built-in fieldbus communication: Modbus RTU FC101 and BACnet embedded FC101 and N2 Metasys FC101 and FC Protocol FC101 and FLN Aapogee FC101 and Physical layer RS-485 Optional Fieldbus communication: VLT Profibus DP V1 MCA 101 VLT DeviceNet MCA 104 VLT LonWorks MCA 108 VLT BACnet MCA 109 VLT ProfiNet MCA 120 VLT EtherNet/IP MCA 121 VLT Modbus TCP MCA 122 VLT BACnet/IP MCA 125 Relay outputs: Programmable relay outputs 2 Max. terminal load (AC-1 Resistive load) Control card, 10 V DC output: FC101 = 250 V AC, 3 A = 240 V AC, 2 A

FC101 and frequency converters for plug fan GMPM - Quick Guide 5 4. SEPARATE FREQUENCY CONVERTER DIMENSIONS 5. SPECIFICATION FOR MOTOR FC101 C B b ØD Dimensions (mm) Power Weight Height Width (kw) Depth Hole (kg) A a B b C ØD 0.75-4 332 318.5 115 74 225 5.5 5.3 5.5-7.5 369 354 135 89 237 6.5 7.2 11-18.5 476 460 180 133 290 6.5 13.8 Protection class IP 54 Dimensions (mm) Power Weight Height Width (kw) Depth Hole (kg) A a B b C ØD 1.1.-4 420 401 200 171 175 6.5 9.7 5.5-7.5 420 402 242 215 200 6.5 13.5 11-15 480 454 242 210 260 9.0 23.0 Protection class IP 55 a A Admissible environmental temperature: from -15 C up to +40 C, with altitudes 1000 m above sea level Mounting: IM B3 Drive operating voltage: 400 VAC Insulation class: F ; temperature rise to class B (TEFC execution) IP55 degree of protection for the whole range Reduced dimensions 6. INSTALLATION Warning: Risk of electric shock Motor terminals may still be Live if the impeller is rotating, even when the main incoming supplied has been isolated. Ensure the impeller is kept stationary before opening and whilst the terminal box is open. Frequency converter and motor shall be installed by a qualified electrician with adequate knowledge how to install speed-controlled drive systems (frequency inverters) and EMC safety. All cabling must comply with national and local regulations on cable cross-sections and ambient temperature

6 FC101 and frequency converters for plug fan GMPM - Quick Guide 7. CONNECTION DIAGRAM 3x400 V AC L1 L2 L3 PE PE min 10 mm 2 or two wires F1 3 PM-MOTOR W2 U2 V2 U1 V1 W1 AHU S1 SUPPLY F1 F2 L1 L2 L3 PE U V W PE FREQUENCY CONVERTER RELAY 1 RELAY 2 + +10 V 12 18 27 55 53 55 01 02 03 04 05 06 RS-485 Com P N 61 68 69 P1 START/STOP INTERLOCK CONTROL SIGNAL 0-10 V ALARM AHU CONTROLLER RUNNING INDICATION

FC101 and frequency converters for plug fan GMPM - Quick Guide 7 8. CABLING 8.1. SUPPLY CABLE Mount mains supply to terminals L1, L2 and L3 and ground wires to earth terminal and tighten. SHORT CIRCUIT PROTECTION: The frequency converter must be protected against short-circuit to avoid electrical or fire hazard. The fuses mentioned below are recommended to use to protect service personnel and equipment in case of an internal failure in the frequency converter. Frequency converter provides full short circuit protection in case of a short circuit on the motor output. OVER CURRENT PROTECTION: Provide overload protection to avoid fire hazard due to overheating of the cables in the installation. The frequency converter is equipped with an internal over-current protection that can be used for upstream overload protection (UL-applications excluded). See par. 4-18 Current Limit. Moreover, fuses or circuit breakers can be used to provide the over-current protection in the installation. Over-current protection must always be carried out according to national regulations. 8.3. MOTOR CABLE Frequency converter is delivered with a 3.5 m motor cable for fan sizes up to 050. For bigger fans the motor cable length is 4.5 m. Should the cable be shortened or replaced with a longer one a few rules must be followed. Motor cable must be of shielded type. Shield should be grounded 360 at both ends of the cable. The motor cable must not be longer than 10 meters to achieve EMClevel EN 55011 Class B with standard FC101 and frequency converters. Motor cable can be extended to 50 meters with optional H1 EMC filter in. Motor is connected to star inside the motor. Phase wires are connected to terminals U1, V1, W1. Terminal connectors are not needed. 8.4. CONTROL CABLE Control cable must be shielded. Keep control cable distance min. 200 mm from mains and motor cable. LEAKAGE CURRENT (>3,5 ma) EN/IEC61800-5-1 (Power Drive System Product Standard) requires special care if the leakage current exceeds 3,5mA. Earth grounding must be reinforced in one of the following ways: Earth ground wire of at least 10mm² Two separate earth ground wires both complying with the dimensioning rules ISOLATION SWITCH All frequency converters may be used with an isolated input source as well as with ground reference power lines. 8.2. RECOMMENDED FUSES ON THE SUPPLY SIDE Power (kw) 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 3x380-480VAC Rec. non UL type gg 10 10 10 10 16 16 16 25 25 50 50 See national/international regulations for selecting an applicable fuse size.

8 FC101 and frequency converters for plug fan GMPM - Quick Guide 9. CONTROL SIGNALS START/STOP Fan is started with potential free switch connected between terminals 12 and 18. There is +24 VDC in this circuit. AUTO-mode should be selected from operation panel. INTERLOCK By opening interlock signal between terminals 12-27 the fan can be stopped and then it is not possible to start from operating panel manually or via bus. With this signal fan running can be interlocked to circulating pump alarm or ventilation emergency stop. This function can be activated by setting parameter 5-12 value to Coast inverse. SPEED REFERENCE Speed can be controlled with 0 10V signal connected in terminals 53(+) and 55(-). RELAY OUTPUTS Alarm signal is available in relay1 (terminals 01, 02 and 03). Running indication is available in relay 2 (terminals 04, 05 and 06). SINGLE SPEED OPERATION: Set constant speed reference (Hz) in parameter 412. Only external start signal is needed. 10. START UP AND FUNCTIONAL TESTING After power up test check motor rotation if a separate frequency converter is delivered: Set frequency converter to Hand on mode from operation panel. Motor will start to rotate. For changing the direction of rotation, disconnect supply voltage and wait for power to discharge. Make sure that the motor impeller is not rotating when making connections. Reverse the connection of any two of the three motor cables on the motor or frequency converter side of the connection. When direction of rotation is right set frequency converter to Auto on mode. Then the frequency converter will follow control signals. 11. PARAMETERS Frequency converter parameters are set at the factory providing for optimal performance of fan and motor. This includes motor parameters, ramp times, starting and stopping methods and speed limitations. Changing these parameters may result in unstable operation or the motor will not start. Original parameter values can be downloaded from operation panel in case of losing them: Go to parameter 0-50 LPC Copy Set parameter value to 2 (All from LCP) Wait until the copy is completed Parameters are password protected. Changing motor parameters may cause a motor failure. Password for main menu is 100 and for quick menu 200. TWO SPEED OPERATION: Lower speed reference (Hz) is set in parameter 412 and higher speed reference (Hz) in parameter 311. Lower speed is activated with start signal (terminals 12-18). Higher speed is activated by closing terminals 12-29. MODBUS RTU Frequency converter can be controlled via Modbus RTU. RS-485 cable is connected to the terminals 68 (P), 69 (N) and 61 (COM). If the frequency converter is the last unit in line, it should be terminated by setting switch S801 in ON position. Modbus operation is described in frequency converter operation instructions.

FC101 and frequency converters for plug fan GMPM - Quick Guide 9 12. OPERATING PANEL FC101 Operating panel is standard in frequency converter FC101. 1 2 3 4 6 10 7 8 9 A B C D Com. On Warn. Alarm 1-20 Motor Power [5] 0.37kW - 0.5 HP Setup 1 Menu Hand On 13 Back Status A. ALPHA NUMERIC DISPLAY OK Off Reset Quick Menu Main Menu Auto On 14 15 5 11 12 11 11 C. NAVIGATION KEYS AND INDICATOR LIGHTS (LEDS) Com led: Flashes when bus communication is 6 communicating. 7 Green LED/On: Control section is working. 8 Yellow LED/Warn.: Indicates a warning. 9 Flashing Red LED/Alarm: Indicates an alarm. [Back]: For moving to the previous step or layer in the 10 navigation structure 11 12 [s] [ ] [ ]: For maneuvering between parameter groups, parameters and within parameters. Can also be used for setting local reference. [OK]: For selecting a parameter and for accepting changes to parameter settings. D. OPERATION KEYS AND INDICATOR LIGHTS (LEDS) 13 14 15 [Hand On]: Starts the motor and enables control of the frequency converter via the LCP. NOTICE! Terminal 27 Digital Input (5-12 Terminal 27 Digital Input) has coast inverse as default setting. This means that [Hand On] not starts the motor if there is no 24 V to terminal 27. Connect terminal 12 to terminal 27. [Off/Reset]: Stops the motor (Off). If in alarm mode the alarm will be reset. [Auto On]: frequency converter is controlled either via control terminals or serial communication. The LCD-display is back-lit with 2 alpha-numeric lines. All data is displayed on the LCP. Information can be read from the display. 1 Parameter number and name. 2 Parameter value. Set-up number shows the active set-up and the edit setup. 3 4 If the same set-up acts as both active and edit set-up, only that set-up number is shown (factory setting). When active and edit set-up differ, both numbers are shown in the display (Setup 12). The number flashing, indicates the edit set-up. Motor direction is shown to the bottom left of the display indicated by a small arrow pointing either clockwise or counterclockwise. B. MENU KEY Use the menu key to select between status, quick menu or main menu. 5 The triangle indicates if the LCP is in status, quick menu or main menu.

Info 10 FC101 and frequency converters for plug fan GMPM - Quick Guide 13. OPERATING PANEL Operating panel is standard in frequency converter. 1 Status 1(1) 0.0 % 0.00 A 0.00 kw 2 A 0.0Hz 2605 kwh 3 5 Key Function 6 Status Shows operational information. 7 Quick Menu Allows access to programming parameters for initial set-up instructions and many detailed application instructions. 8 Main Menu Allows access to all programming parameters. 9 Alarm Log Displays a list of current warnings, the last 10 alarms, and the maintenance log. 4 6 7 10 15 16 17 B C D On Status Warn. Alarm Hand on A. DISPLAY AREA Back Quick Menu Main Menu Auto on Cancel The display area is activated when the frequency converter receives power from mains voltage, a DC bus terminal, or an external 24 V DC supply. OK The information displayed on the LCP can be customized for user application. Select options in the Quick Menu Q3-13 Display Settings. Display Parameter number Default setting 1 0-20 Reference % 2 0-21 Motor current 3 0-22 Power [kw] 4 0-23 Frequency 5 0-24 kwh counter Alarm Log Reset 18 19 20 21 B. DISPLAY MENU KEYS Menu keys are used for menu access for parameter set-up, toggling through status display modes during normal operation, and viewing fault log data. 9 8 11 12 13 14 C. NAVIGATION KEYS AND INDICATOR LIGHTS (LEDS) Navigation keys are used for programming functions and moving the display cursor. The navigation keys also provide speed control in local (hand) operation. There are also 3 frequency converter status indicator lights in this area. Key 10 Back 11 Cancel 12 Info 13 Indicator Light Function The ON light activates when the frequency 15 ON Green 16 WARN Yellow 17 ALARM Red D. OPERATION KEYS AND RESET converter receives power from mains voltage, a DC bus terminal, or an external 24 V supply. When warning conditions are met, the yellow WARN light comes on and text appears in the display area identifying the problem. A fault condition causes the red alarm light to flash and an alarm text is displayed. Operation keys are located at the bottom of the LCP. Key 18 Hand On 9 Off Navigation Keys 14 OK 20 Auto On 21 Reset Function Reverts to the previous step or list in the menu structure. Cancels the last change or command as long as the display mode has not changed. Press for a definition of the function being displayed. Use the 4 navigation keys to move between items in the menu. Use to access parameter groups or to enable a choice. Function Starts the frequency converter in local control. An external stop signal by control input or serial communication overrides the local hand on Stops the motor but does not remove power to the frequency converter. Puts the system in remote operational mode. Responds to an external start command by control terminals or serial communication Resets the frequency converter manually after a fault has been cleared.

FC101 and frequency converters for plug fan GMPM - Quick Guide 11 14. ALARMS AND WARNINGS If alarm or warning messages appear, consult the frequency converter operating manual for fault messages and troubleshooting. Warning! Frequency converter tries to restart the motor after alarm so the fan may start automatically. PROTECTION AND FEATURES: Electronic thermal motor protection against overload. Temperature monitoring of the heatsink ensures that the frequency converter trips if the temperature is too high. The frequency converter is protected against short-circuits on motor terminals U, V, W. If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load). Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuit voltage is too low or too high. The frequency converter is protected against earth faults on motor terminals U, V, W. If the frequency converter can t find rotor position, Locked Rotor alarm is generated. Motor is stopped if motor back voltage is too high. Motor is stopped if 24V supply is too low. Motor is stopped if motor phase is missing. Motor is stopped if inverter overloaded too long.

FG_DC-10053GB_Frequency controllers FC101 and _QG_180514_R0 Copyright 2018 FläktGroup WWW.FLAKTGROUP.FI GMPM FC101- A HISTORY OF INNOVATION AND RELIABILITY With more than a century of accumulated industry experience, FläktGroup is in a unique position to deliver energy efficient components and solutions for integrated performance, reliability and quality. With modern manufacturing technologies, precise deliveries and technical support, FläktGroup is your partner fulfilling and surpassing industry standards and certifications.» Learn more on www.flaktgroup.com or contact one of our offices