Illustrated Parts List for VMAC System System V900099 2008-2007 GM C4500 C5500 LMM Duramax 6.6L Diesel without dual alternators System V900098 2007-2006 GM C4500 C5500 Duramax 6.6L Diesel without dual alternators 1 - Kit Pack List... 2 2A - Fastener Pack, 3800638 V900099... 4 2A - Fastener Pack, 3800638 V900099 (Continued)... 6 2B - Fastener Pack, 3800655 V900098... 7 3 - Compressor Assembly, P120099... 9 4 - Compressor Sub Components, P120004... 11 5 - Inlet Valve Sub Components, 9200419... 12 6 - Main Bracket Assembly, 4800501... 13 7 - VR70 Tank, 9200430... 14 8 Cooler Assembly, 4800502... 16 9A Tensioner Bracket, 4800505 V900099... 17 9B Tensioner Bracket, 4800508 V900098... 17 NOTE: Diagrams are not to scale Document 1930144 - Changes and Revisions Version Revision Details Revised by/date Approved by Date Implemented C ECN 08-169 SL 07 July 2008 SH 10 Jul 2008 10 Jul 2008 D ECN 09-058 SL 11 May 2009 PD 11 May 2009 12 May 2009 E ECN 09-105 SL 08 Oct 2009 TG 8 Oct 2009 8 Oct 2009 F ECN 12-156 SAR 15 Nov 2012 MH 16 Nov 2012 30 Nov 2012 Fax: 1-250-740-3201 Page 1 of 18
1 - Kit Pack List 1 1610101 1 BELT, K060802 2 1752050 1 HOSE, CRIMPED, 1/2" X 50" 3 1752096 1 HOSE, CRIMPED, 1/2" X 96" 4 1770051 1 HOSE, CRIMPED, 1" X 51" 5 1800161 1 PULLEY ASSEMBLY, GMC, DURAMAX 6 1930060 1 MANUAL, OWNERS GENERIC, VR70 & 140 7 1930143 1 MANUAL, INSTALLATION 8 1930144 1 ILLUSTRATED PARTS LIST 9 2200105 2 CLAMP, MOUNTING BRACKET C, 6 10 3550723 1 VR CONTROL BOX, 132.0" TEMP. 11 3550729 1 INTERFACE CABLE 12 3560099 1 TC, VR, GM 13a 3800638 1 FASTENER PACK V900099 13b 3800655 1 FASTENER PACK V900098 14 4800413 1 SYSTEM OPERATION INSTRUCTION & ID 15 4800501 1 ASSEMBLY, MAIN BRACKET 16 4800502 1 ASSEMBLY, COOLER 17a 4800505 1 ASSEMBLY, TENSIONER BRACKET V900099 17b 4800508 1 ASSEMBLY, TENSIONER BRACKET V900098 18 9200430 1 TANK, VR70 DRESSED INT OIL FILTER 19 A700091 1 OIL, VR, 1L, HIGH PERFORMANCE 20 A700094 1 OIL, VR, 4L, HIGH PERFORMANCE 21 P120099 1 COMPRESSOR ASSEMBLY Page 2 of 18 Fax: 1-250-740-3201
Belt xxxxxxx xxxxxxxx 1 2 COOLER TO COMPRESSOR 3 TANK TO COOLER 4 COMPRESSOR TO TANK YearxSubAsembliesColerAsemblyxPage17 AdaptorKit205Model SubAsembliesKitPackListSubAsembliesAdaptorPacksAdaptorKitVR70TankxTankMountStrapAsemblyx FastenerPacksCompresorAsembly CompresorSubComponentsx TemperatureProbexFilterKitAsemblyxFilterKitAsemblyxMainBracketAsemblyxInletValveSubComponentsxClutchxFil PlugxRegulatorValvexColerAsemblyx Page16 Page4 Page5Page6 Page1Page1Page3 Page7Page1Page8Page9Page10Page14Page13Page12Page15 5 6 7 8 9 2X 10 11 12 13 14 15 16 17 18 19 20 21 Figure 1 - Kit Pack List Toll Free: 1-800-738-8622 Fax: 1-250-740-3201 Page 3 of 18
2A - Fastener Pack, 3800638 V900099 1 3800279 1 FASTENER PACK, PULLEY 1.1 1520518 1 BOLT, HHCS G10.9, M18 X 1.5 X 100 1.2 3200234 1 KEY, LOCATING 2 3800569 1 FASTENER PACK, FAN SPACER 2.1 3400046 1 SPACER, FAN 3 3800570 1 FASTENER PACK, WIRING LOOM 3.1 1700029 1 SOOM, SPLIT PLASTIC, 1/2 X 96 3.2 2200039 10 TIE, NYLON MD, 7 4 3800645 1 FASTENER PACK, MAIN BRACKET 4.1 1520464 1 BOLT, HHCS G10.9, M10 X 1.5 X 130 4.2 1520532 1 BOLT, HHCS,G10.9, M10X1.5X80, FLLK 4.3 1520568 2 BOLT, HHCS,PL, M12, 1.75 X 220 4.4 1570044 1 WASHER, ALLOY PL SAE, 3/8 4.5 1570492 2 WASHER, FLAT, M12, PLATED 5 3800646 1 FAST PACK, TENSIONER BRACKET 5.1 1540209 1 BOLT, SHCS, M10 X 1.5 X 35 5.2 1540287 1 BOLT, SHCS, M10 X 1.5 X 100 5.3 1560512 1 NUT, FLANGE PL, M10 X 1.5 6 3800647 1 FAST PACK, COOLANT TUBE 6.1 1400306 2 SPACER, COOLANT TUBE 6.2 1520569 1 BOLT, MODIFIED, M8 X 1.25 X 16 6.3 1700160 1 HOSE, COOLANT 6.4 1720647 1 TUBE, 1-3/4" CONNECTOR 6.5 2200026 5 CLAMP, HOSE HS28 7 3800648 1 FAST PACK, STATOR 7.1 1400307 3 SPACER, STATOR 7.2 1520572 3 BOLT,HHCS FL, LK, PL,M8 X 1.25 X 60 8 3800649 1 FAST PACK, HOSE 8.1 1700068 1 LOOM, SPLIT PLASTIC, 1/4 X 220 8.2 1700570 1 TUBE, TEFLON, PTFE, 1/4"OD X 1/8"ID X 110 8.3 1700571 1 TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID X 110 8.4 2200039 10 TIE, NYLON MD, 7" 8.5 2200083 2 CLAMP, CRI 1-1/4 Page 4 of 18 Fax: 1-250-740-3201
1 1.1 2 3 3.1 2.1 10X 3.2 1.2 4 5 6 4.4 4.1 6.1 6.2 5.1 2X 4.2 2X4.5 5.2 6.3 6.4 5.3 2X 4.3 5X 6.5 7 8 3X 7.1 8.1 8.2 8.3 3X 7.2 10X 8.4 2X 8.5 9 4X 9.2 4X 9.3 2X 9.1 4X 9.4 2X 9.5 TEMPLATE 10 10.1 10.2 10.3 Figure 2A Fastener Packs V900099 Toll Free: 1-800-738-8622 Fax: 1-250-740-3201 Page 5 of 18
2A - Fastener Pack, 3800638 V900099 (Continued) Item # Part # Qty Description 9 3800650 1 FAST PACK, TANK MOUNT 9.1 1200506 2 BRACKET 9.2 1520513 4 BOLT, HHCS G10.9, M8 X 1.25 X 30 9.3 1560508 4 NUT, W/DBL SER WASHER, M8 X 1.25 9.4 1570067 4 WASHER, SAE, 5/16 9.5 5900194 2 TEMPLATE, TANK MOUNT 10 3800725 1 FAST PACK, FAN SHROUD WIRING 10.1 1400324 1 SPACER, 3/4" 10.2 1520523 1 BOLT, HHCS G8.8, M6 X 1.0 X 40 10.3 1570038 1 WASHER, FLAT SAE, 1/4 Page 6 of 18 Fax: 1-250-740-3201
2B - Fastener Pack, 3800655 V900098 1 3800279 1 FAST PACK, PULLEY 1.1 1520518 1 BOLT, HHCS G10.9, M18 X 1.5 X 100 1.2 3200234 1 KEY, LOCATING 2 3800570 1 FAST PACK, WIRING LOOM 2.1 1700029 1 LOOM, SPLIT PLASTIC, 1/2X96 2.2 2200039 10 TIE, NYLON MD, 7" 3 3800645 1 FAST PACK, MAIN BRACKET 3.1 1520464 1 BOLT, HHCS G8.8, M10 X 1.5 X 130 3.2 1520532 1 BOLT, HHCS,G10.9, M10X1.5X80, FLLK 3.3 1520568 2 BOLT, HHCS,PL, M12, 1.75 X 220 3.4 1570044 1 WASHER, ALLOY PL SAE, 3/8 3.5 1570492 2 WASHER, FLAT, M12, PLATED 4 3800646 1 FAST PACK, TENSIONER BRACKET 4.1 1540209 1 BOLT, SHCS, M10 X 1.5 X 35 4.2 1540287 1 BOLT, SHCS, M10 X 1.5 X 100 4.3 1560512 1 NUT, FLANGE PL, M10 X 1.5 5 3800647 1 FAST PACK, COOLANT TUBE 5.1 1400306 2 SPACER, COOLANT TUBE 5.2 1520569 1 BOLT, MODIFIED, M8 X 1.25 X 16 5.3 1700160 1 HOSE, COOLANT 5.4 1720647 1 TUBE, 1-3/4" CONNECTOR 5.5 2200026 5 CLAMP, HOSE HS28 6 3800649 1 FAST PACK, HOSE 6.1 1700581 1 LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP 1/4 x 220 6.2 1700570 1 TUBE, TEFLON, PTFE, 1/4"OD X 1/8"ID X 110 6.3 1700571 1 TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID X 110 6.4 2200039 10 TIE, NYLON MD, 7" 6.5 2200083 2 CLAMP, C R.I., 1 1/4 7 3800650 1 FAST PACK, TANK MOUNT 7.1 1200506 2 BRACKET 7.2 1520513 4 BOLT, HHCS G10.9, M8 X 1.25 X 30 7.3 1560508 4 NUT, W/DBL SER WASHER, M8 X 1.25 7.4 1570067 4 WASHER, SAE, 5/16 7.5 5900194 2 TEMPLATE, TANK MOUNT 8 3800656 1 FAST PACK, FAN 8.1 3400069 1 SPACER, FAN Toll Free: 1-800-738-8622 Fax: 1-250-740-3201 Page 7 of 18
1 1.1 2 2.1 1.2 10X 2.2 3 4 5 3.4 5.1 5.2 3.1 4.1 2X 3.2 2X 3.5 4.2 5.3 5.4 4.3 2X 3.3 5X 5.5 6 6.1 6.2 6.3 10X 6.4 2X 6.5 7 4X 7.2 4X 7.3 8 2X 7.1 8.1 4X 7.4 2X 7.5 TEMPLATE Figure 2B Fastener Packs V900098 Page 8 of 18 Fax: 1-250-740-3201
3 - Compressor Assembly, P120099 1 1200533 1 BRACKET SUPPORT 2 1540427 2 BOLT, SHCS, M8 X 1.25 X 60 3 1540521 3 BOLT, SHCS, M8 X 1.25 X 110 4 1540530 1 BOLT,SHCS,M8 X 1.25 X 55, G12.9 PLT 5 1540550 1 BOLT,SHCS,M8 X 1.25 X 50, G12.9 PLT 6 3500288 1 SENSOR, PRESSURE 7 4300076 2 PIPE FTG, PLUG SKT HEAD, 1/8 8 4900002 2 ELBOW, STEEL JIC/O-RING, 1/2 3/4-16 9 4900036 1 ELBOW, STEEL JIC SWIVEL 45, 3/4 10 4900045 1 PLUG, STEEL HEX SAE/O-RING PORT 11 5000012 1 CONNECTOR, BRASS NPT-POLY, 1/8-1/4 12 5000121 1 TEE, STREET, EXTRUDED, 1/8 13 5000165 1 ELBOW,90, BRASS NPT-POLY, 1/8-3/16 14 5830004 1 O-RING, VITON, 3 1/8 ID X 1/8 15 5830132 1 O-RING, VITON, #8 ORB 16 9200419 1 INLET VALVE, BASIC INTEGRATED REG. 17 P120004 1 VR70 COMPRESSOR ASSEMBLY Toll Free: 1-800-738-8622 Fax: 1-250-740-3201 Page 9 of 18
2 2X 5 13 16 4 1 11 6 12 3X 3 7 9 14 15 17 10 8 Figure 3 Compressor Assembly Page 10 of 18 Fax: 1-250-740-3201
4 - Compressor Sub Components, P120004 1 3550682 1 TEMPERATURE PROBE 2 P200035 1 CLUTCH COMPLETE 6 GROOVE Shown for reference only 1 2 Figure 4 Compressor Sub Components Toll Free: 1-800-738-8622 Fax: 1-250-740-3201 Page 11 of 18
5 - Inlet Valve Sub Components, 9200419 1 3600046 1 REGULATOR VALVE 2 4900045 1 PLUG 3 5830002 1 O-RING, VITON, 2 3/8 ID X 3/32 4 5830129 1 O-RING, VITON, 1 7/8 ID X 3/16 5 A700049 1 FILTER KIT ASSEMBLY 5.1 1500077 4 SCREW, BUTTON HEAD, 10-32 X 3/8 5.2 1500519 1 ROD, THREADED, 1/4 X 2.62 5.3 1550029 1 NUT, NYLOCK NC, 1/4 5.4 1550221 1 NUT, HEX NC PL, 1/4, GR8 5.5 1570038 1 WASHER, FLAT SAE, 1/4 5.6 3200205 1 PLATE, INNER FILTER 5.7 3600037 1 ELEMENT, FILTER, PAPER 5.8 3600066 1 COVER, AIR FILTER, PLASTIC 5.9 5830070 1 O-RING, VITON, 2 9/16 ID X 3/32 (4X) 5.1 5.6 5.9 5.7 5.2 5.4 Shown for reference only 2 5.8 4 5.3 5.5 5 Shown for reference only 3 1 Figure 5 - Inlet Valve Sub Components Page 12 of 18 Fax: 1-250-740-3201
6 - Main Bracket Assembly, 4800501 1 1100178 1 BRACKET, MAIN, V900099 2 1300031 1 IDLER, SERP, BACK,FLANGE,90MM STEEL 3 1520563 1 BOLT, HHCS FLHD PL M10 X 1.50 X 25 1 2 3 Figure 6 Main Bracket Assembly Toll Free: 1-800-738-8622 Fax: 1-250-740-3201 Page 13 of 18
7 - VR70 Tank, 9200430 1 1510086 6 BOLT, HHCS NC G5 FL LK, 3/8 X 1 2 1510522 2 BOLT, HHCS NC G8 FL LK PL,1/4 X 1/2 3 3200231 1 COVER, SIGHT GLASS 4 3600064 1 SEAL, TANK REAR CAP 5 3600090 1 THIMBLE, SCREEN 6 4900033 1 CONNECTOR, STEEL NPT-JIC, 3/4-3/4 7 4900035 1 NIPPLE, STEEL STR THRD, 3/4-16 8 4900106 1 PLUG, STEEL, #5 ORB, HEX 9 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4 10 5000089 1 CONNECTOR, BRASS NPT-SAE, 3/8-1/2 11 5000165 1 ELBOW,90, BRASS NPT-POLY, 1/8-3/16 12 5000160 1 ADAPTER, BRASS, 1/8-1/8 NPT 13 A700152 1 ELEMENT, SEP, COALESCING 14 5830066 1 O-RING, VITON, 4 3/4 ID X 1/8 15 5840069 1 SPRING, COMPRESSION, FL 1.5",OD.54 16 9200039 1 OIL FILTER, VR 3.250 SHORT 17 9200437 1 ASSEMBLY, BLOWDOWN CAP 17.1 3600054 1 VALVE, SAFETY, 3/8, 200 PSI 17.2 4500104 1 MUFFLER, SINTERED EXHAUST, 1/8" 18 9200378 1 TANK, OIL SEPARATOR 19 A700061 1 SIGHT GLASS ASSEMBLY Page 14 of 18 Fax: 1-250-740-3201
16 7 10 6 2 8 18 3 19 13 17.2 14 4 5 17 15 1 17.1 12 11 9 Figure 7 - VR70 Tank Toll Free: 1-800-738-8622 Fax: 1-250-740-3201 Page 15 of 18
8 Cooler Assembly, 4800502 1 1200527 1 CLAMP BAR, COOLER 2 1520129 2 BOLT, HHCS G10.9, M10 X 1.5 X 110 3 1570102 2 WASHER, FLAT SAE, 1/2 4 9200427 1 WELDMENT, COOLER 2 3 1 4 Figure 8 Cooler Assembly Page 16 of 18 Fax: 1-250-740-3201
9A Tensioner Bracket, 4800505 V900099 1 1200532 1 BRACKET, TENSIONER V900099 2 1300030 1 IDLER, SERP,6 RIB,FLANGE,90MM STEEL 3 1520563 1 BOLT, HHCS FLHD PL M10 X 1.50 X 25 4 3300032 1 TENSIONER, 38511 (with M10 x 1.5 x 80 bolt) 1 4 5 System V900098 only 3 2 Figure 9 Tensioner Bracket 9B Tensioner Bracket, 4800508 V900098 1 1200542 1 BRACKET, TENSIONER 2 1300030 1 IDLER, SERP,6 RIB,FLANGE,90MM STEEL 3 1520563 1 BOLT, HHCS FLHD PL M10 X 1.50 X 25 4 3300037 1 TENSIONER 38509 5 1520564 1 BOLT,MODIFIED,HHCS, M10 X 1.50 X 90 Toll Free: 1-800-738-8622 Fax: 1-250-740-3201 Page 17 of 18
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