SERVICE PARTS MANUAL

Transcription

1 SERVICE PARTS MANUAL MEGABLADE TM V-WING TM SERIES SNOW PLOW WITH SERIAL NUMBER AFTER MBV00000 Sno-Way, Down Pressure and EIS are registered trademarks of Sno-Way International, Inc. ProControl, MegaBlade, V-Wing, E-Z Switch, Revolution, MaxAdjust, SpeedLock, and QuickJack are trademarks of Sno-Way International, Inc. 00 Sno-Way International 0C

2 TABLE OF CONTENTS Page PARTS LIST INTRODUCTION... USING THIS PARTS LIST... PART DESCRIPTION ABBREVIATIONS... A-FRAME/TOWER ASSEMBLY... V-WING TM BLADE... LOWER LIGHT BAR ASSEMBLY (LLLB)... QUICKJACK TM STAND... HYDRAULIC SYSTEM... HYDRAULIC POWER UNIT... HYDRAULIC WING CYLINDERS... POWER PACK WIRING... PROCONTROL TM SYSTEM WIRING - S.N. BEFORE MBV00... PROCONTROL TM SYSTEM WIRING - S.N. AFTER MBV AUXILIARY LIGHTING... NUMERICAL INDEX...

3 PARTS LIST INTRODUCTION Our dealership network stands by to provide you with any assistance you may require, including genuine Sno-Way service parts. All parts should be obtained from or ordered through your dealer. Give complete information about the part as well as the Model Number and Serial Number of your machine. Record the Serial Number in the space provided in your Owner s Manual for quick reference. The Serial Number for the unit is on a plate located on the left frame gusset of the Hopper Frame. "Right" and "Left" are determined from a position sitting on the Operators Seat of the vehicle. We reserve the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes in any unit previously delivered. USING THIS PARTS LIST Below is parts listing with four columns. The first column is the "ITEM", the second is the "PART NUMBER", The third is the "DESCRIPTION" and the fourth is the "QUANTITY". The "ITEM" is the number used in the corresponding illustration. The "PART NO." Is the number used to order replacement parts. If a number does not appear in the column the part is only available by ordering the complete assembly. The "DESCRIPTION" is the name of the replacement part. At times the name may be indented, this means that the indented parts are part of the preceding assembly. The "QTY." Is the quantity needed to service the assembly illustrated, not the complete product O-ring 00 Elbow 000 Capscrew, Hex.,/"-NC x /" PART DESCRIPTION ABBREVIATIONS Our Part Descriptions use common industry standard abbreviations in the naming conventions for many individual items. The list below details the abbreviations commonly used throughout this manual. If a specific abbreviation is not listed, contact any Sno-Way Dealer for clarification. ABBREV. DESCRIPTION ABBREV. DESCRIPTION BRKT BRACKET HW HARD WIRED CB CARRIAGE BOLT HWH HEX WASHER HEAD CLP CLEVIS PIN LN LOCK NUT COTP COTTER PIN LW HELICAL LOCK WASHER DP DOWN PRESSURE PS PASSENGER SIDE DS DRIVER SIDE PW PLAIN FLAT WASHER EB EYE BOLT SHCS SOCKET HEAD CAP SCREW GR GRADE SLT SLOTTED HDWE HARDWARE SS STAINLESS STEEL HHCS HEX HEAD CAP SCREW ST SELF-THREADING HN HEX NUT UB U-BOLT HNILN HEX NYLON INSERT LOCKNUT WL WIRELESS

4 A-FRAME/TOWER ASSEMBLY *

5 A-FRAME/TOWER ASSEMBLY 0 WELDMENT, CENTER DEFLECTOR HHCS,."- X.0" GR., ZP/DT PW,." HARD, ZINC HHCS,."- X.", GR., ZINC LN, /-, NYLON INSERT, ZP/DT... WELDMENT, PIN, MBV TAP BOLT, /"-0 X ", UNC, FULL THREAD, ZP/DT HHCS. /- X -/. GR, ZP/DT WELDMENT, SPRING HOLDER HN,."-, ZINC LN, /-, NYLON INSERT, ZP/DT EB., /"- X -/", ZP/DT SPRING, TRIP... 0 WELDMENT, SPRING HOLDER, BOTTOM... 0 STOP... 0 PLATE, STOP... 0 PLATE, ADJUSTMENT CLP, /" X " GR., ZP/DT FITTING, STRAIGHT CONNECTOR FITTING, ELBOW 0... PLATE, SPACER V-PLOW COPT, / X -/, ZP... CYLINDER, LIFT, " X " ROD (NOTE: REBUILD KIT NOT AVAILABLE) CLP,.-.00, GR., ZP/DT HHCS, -/"- X -/", GR. ZP/DT... 0 WELDMENT, A-FRAME, MBV LN, -/"-, NYLON INSERT, ZP/DT COTP, /" X -/", ZP WELDMENT, TOWER CLP, " x ", GR., ZP/DT... BUSHING,.0 X. I.D. X. O.D.... CYLINDER, SWING, DA " X -/", MBV CLP, /" X " GR., ZP/DT... 0* KIT, MBV LIFT BRACKET (INCLUDES ITEMS #,, BRACKET, LIFT, MBV... PW, /, A NARROW, ZP/DT... HHCS,.-0 X., GR, ZP/DT... TUBE, SPACER, LIFT MBV KIT... LN, /"-0, NYLON INSERT< ZP/DT... NOTE: The Part Descriptions above use common industry standard abbreviations in the naming conventions. Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual. *See Owner s Manual for correct Lift Bracket Kit mounting instructions.

6 V-WING TM BLADE 0 0 KIT, BLADE GUIDE-YELLOW... HHCS, /- X" SS (INCLUDED WITH ITEM #)... LN, /"-, SS (INCLUDED WITH ITEM #)... 0 WELDMENT, DS WING, MBV... WELDMENT, WEARSTRIP SUPPORT WELDMENT, PS WING, MBV LN, /-, NYLON INSERT, ZP/DT PW, /",./.0 THICK, HARDENED, ZP/DT CB, /- X ", GR, ZP/DT WEARSTRIP MAIN, MBV PW, /",./.0 THICK, HARDENED, ZP/DT CB, /-0 X -/" LN, /"-0, NYLON INSERT, ZP/DT... WEARSTRIP, DS, MBV... WEARSTRIP, PS, MBV... WEARSTRIP KIT, MBV MAIN (INCLUDES ITEMS #,,, 0)... WEARSTRIP KIT, MBV DS, INNER (INCLUDES ITEMS #,,, )... WEARSTRIP KIT, MBV PS INNER (INCLUDES ITEMS #,,,, )... NOTE: The Part Descriptions above use common industry standard abbreviations in the naming conventions. Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual.

7 0 LOWER LIGHT BAR ASSEMBLY (LLLB) LN, /-, NYLON INSERT, ZP/DT COPT, / X, ZP/DT PW,." A NARROW, ZP/DT... LATCH... 0 BRACKET, RECEIVER LN, /-0, NYLON INSERT, ZP/DT HHCS,."-0 X.00" GRADE... 0 WELDMENT, LLLB... 0 PIN, SPRING SECTION HHCS,.0- X.00 GR ZP/DT... 0 WELDMENT, STOP, LIFT LN, /-, NYLON INSERT, ZP/DT HHCS, "- X ", GR., ZP/DT... 0 TUBE, SPACER HNILN, TAPPED YOKE ROD END- PARTIALLY THREADED HHCS, /- X.0"... 0 WELDMENT, HANDLE UPPER HHCS, /- X -/, GR, ZP/DT... WELDMENT, ATTACH MECHANISM HHCS, /"-0 x -/", GR., ZP/DT... WELDMENT, CAM, ATTACH MECH... HANDLE, HOOK-UP... 0 PIN, LATCH PIVOT... 0 TUBE, SPACER, LATCH PIVOT HHCS, /"-0 X, GR, ZP/DT... VRM (VEHICLE RECEIVER MOUNT)... NOTE: The Part Descriptions above use common industry standard abbreviations in the naming conventions. Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual.

8 QUICKJACK TM STAND 0 0 QUICKJACK TM STAND KIT (INCLUDES ITEMS # THROUGH ) WELDMENT, HANDLE, JACKSTAND... 0 SPRING, JACKSTAND HHCS. /- X -/. GR, ZP/DT LN, /-, NYLON INSERT, ZP/DT HHCS, /- X, GR, ZP/DT... WELDMENT, JACKSTAND MOUNT HHCS, /"-0 X /" GR., ZP/DT BRCKT, JACK RETAINER LN, /"-0, GR., ZP/DT... 0 WELDMENT, FOOT PIN, /"-0, LAYNARD HEX WASHER HEX SCREW, # X /"... 0 SPRING, JACKSTAND... 0 BRACKET, RACHET PLATE... BRACKET, RACHET PLATE W/HANDLE... NOTE: The Part Descriptions above use common industry standard abbreviations in the naming conventions. Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual.

9 HYDRAULIC SYSTEM CX DENOTES PORT IN VALVE HOUSING 0 C C C C C C 0 (C) (C) 0 (C, C) 0 (C) (C) 0 POWER UNIT, MBV... PUMP COVER, MBV WING NUT, /"- UNC, ZP/DT PW, /, W WIDE, ZP/DT LN, /-, NYLON INSERT, ZP/DT HHCS,."- X.0" GR ZP/DT... 0 HOSE, HYDRAULIC,.00"(VALVE PORT #C & C)... HOSE, HYDRAULIC,.00"(VALVE PORT #C & C)... HOSE, HYDRAULIC,.00" (VALVE PORT #C & C) FITTING, STRAIGHT CONNECTOR FITTING, ELBOW 0... CYLINDER, LIFT, " X " ROD (NOTE: REBUILD KIT NOT AVAILABLE)... CYLINDER, SWING, DA " X -/", MBV... FITTING, ELBOW, 0, SWIVEL... 0 KIT, HOSE CLAMP, MBV (INCLUDES ITEMS THROUGH 0)... HHCS,.- X. GR... CLAMP, TOP PLATE... CLAMP, PLASTIC MEDIUM... LN,. X-, NYLOCK INSERT... 0 SELF THREADING, HHS.- X.00 GR. ZINC CLAMP, HYDRAULIC HOSE HWH, / X -/ TE X... NOTE: The Part Descriptions above use common industry standard abbreviations in the naming conventions. Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual.

10 HYDRAULIC POWER UNIT X DENOTES PORT IN VALVE HOUSING 0 A D E F VIEW FROM REAR C 0 B 0 G H A - VIEW FROM FRONT K L 0

11 HYDRAULIC POWER UNIT 0 VALVE ASSY, V-PLOW... HOUSING, VALVE... PLUG, EXPANDER, BALL TYPE (NOT SHOWN)... 0 VALVE, CHECK... 0 FITTING, PLUG PLUG, ORIFACE, #... 0 KIT, CHECK VALVE, DELTRO (INCLUDES CHECK VALVES,... PISTON ASSEMBLY AND SPRINGS PER KIT) 0 CLAMP PLUG, SAE, O-RING, /-... POPPET, CHECK... SPRING, LIGHT, CHECK VALVE... 0 VALVE, RELIEF CART, SIZE... 0 WELDMENT, ATTACHMENT, PUMP COVER... VALVE, RELIEF CART FILTER, INLINE... 0 SPRING, RETAINING... 0 VALVE, CARTRIDGE, W/P, #, HI-FLOW... 0 COIL, 0VDC, # (BLACK)... 0 NUT, COIL, PARKER VALVE, CARTRIDGE, W/P, NC, POPPET... RESERVOIR, PLASTIC... 0 COIL, 0VDC, # (BLUE)... 0 SWITCH, PRESSURE... 0 VALVE, RELIEF CARTRIDGE, SIZE... 0 SCREW, SOCKET HEAD /"-0 X "... 0 KIT, VALVE CARTRIDGE (INCLUDES ITEMS #,, )... 0 KIT, VALVE CARTRIDGE (INCLUDES ITEMS #,, 0)... 0 PLUG, BREATHER... KIT, VALVE CARTRIDGE (INCLUDES ITEMS #,, 0)... 0 MOTOR, VDC."... FHCS... 0 WASHER, EXTERNAL TOOTH... BEARING, MOTOR BASE... 0 KIT, RELIEF VALVE... 0 SEAL, SHAFT... BASE ASSEMBLY, PUMP MB... PIPE ASSY, RETURN LINE MB FILTER... 0 TUBE, SUCTION, 0, /" NPT... 0 O-RING (/" X /" X /")... 0 O-RING (/" X /" X /") O-RING (-/" X -/" X /")... 0 PUMP ASSEMBLY... SHCS... NOTE: The Part Descriptions above use common industry standard abbreviations in the naming conventions. Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual. 0

12 HYDRAULIC WING CYLINDERS 0 CYLINDER, SWING, DA " X -/", MBV... ROD... 0 GLAND NUT, CYLINDER WING MBV... WIPER... SEAL, ROD... RING, BACK UP... O-RING... O-RING... PISTON... 0 SEAL, PISTON... NUT... BODY ASSEMBLY... KIT, SEAL, WING CYLINDER MBV (INCLUDES ITEMS #-, 0)... NOTE: The Part Descriptions above use common industry standard abbreviations in the naming conventions. Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual.

13 POWER PACK WIRING 0 0 HARNESS, BATTERY POWER HARNESS, PLOW POWER... 0 HARNESS, SOLENOID... 0 BAG, POWER HARNESS PARTS... 0 FUSE HOLDER... 0 FUSE, 0 AMP... 0 CABLE, POWER CAP, PROTECTIVE STRAP, TIE PLASTIC SCREW, SELF TAPPING, #0- x " CAPSCREW, HEX, /"-0 x /" WASHER, FLAT, /" SWITCH, SOLENOID... 0 GROMMET, /" ID NUT, HEX HEAD NYLOCK, /" CLAMP, TUBE, VINYL COATED HWH / X -/ TE X... NOTE: The Part Descriptions above use common industry standard abbreviations in the naming conventions. Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual.

14 PROCONTROL SYSTEM WIRING With S.N. Before MBV00 0 CLIP, DASH MOUNT SCREW... TRANSMITTER, WIRED STRAP, PLASTIC TIE... MODULE, RECEIVER, WIRED, UNIVERSAL... HARNESS, VEHICLE... HARNESS, CONTROL, SOLENOID, MBV... HARNESS, POWER UNIT, WAY... RUBBER GROMMET CONNECTOR, FEMALE WAY APEX... 0 TERMINAL, FEMALE, /0 AWG (NOT SHOWN)... 0 CONNECTOR, MALE WAY APEX... 0 TERMINAL,MALE,/ AWG (NOT SHOWN)... FUSE, 0 AMP (NOT SHOWN - IN HOLDER)... 0 KIT, MODULE HARNESS REPAIR, PROCONTROL WIRED... NOTE: The Part Descriptions above use common industry standard abbreviations in the naming conventions. Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual.

15 PROCONTROL SYSTEM WIRING With S.N. After MBV CLIP, DASH MOUNT SCREW... TRANSMITTER, WIRED... TRANSMITTER, WIRELESS STRAP, PLASTIC TIE... MODULE, RECEIVER, WIRED, UNIVERSAL... 0 MODULE, RECEIVER, WIRELESS, UNIVERSAL... HARNESS, VEHICLE... HARNESS, CONTROL, SOLENOID, MBV... RUBBER GROMMET CONNECTOR, FEMALE WAY APEX... 0 TERMINAL, FEMALE, /0 AWG (NOT SHOWN) CONNECTOR, MALE WAY APEX... 0 TERMINAL,MALE,/ AWG (NOT SHOWN)... FUSE, 0 AMP (NOT SHOWN - IN HOLDER)... KIT, MODULE HARNESS REPAIR, PROCONTROL WIRED (NOT SHOWN) CAP, STORAGE, MALE... CAP, STORAGE, FEMALE... 0 STRAIN RELIEF... NOTE: The Part Descriptions above use common industry standard abbreviations in the naming conventions. Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual.

16 AUXILIARY LIGHTING 0 0 KIT, LAMP, EIS... 0 LIGHT, ASSEMBLY, RH, EIS... 0 LIGHT, ASSEMBLY, LH, EIS... 0 HARNESS, PLOW LIGHT, RH, EIS... 0 CONNECTOR, FEMALE... 0 CONNECTOR, MALE CLIP, SECONDARY LOCK... 0 HARNESS, MAIN LIGHT, EIS*... 0 HARNESS, PLOW LIGHT, LH, EIS LAMP, PARK & TURN... 0 LENS, TURN SIGNAL LAMP, SEALED BEAM HHCS,.- X.0 GR ZP/DT WELDMENT, ULB... 0 GASKET, TURN SIGNAL FLASHER... NOTE: *Adapter required - See Application Guide. The Part Descriptions above use common industry standard abbreviations in the naming conventions. Reference "PART DESCRIPTION ABBREVIATIONS" on page for a list of abbreviations used in this manual.

17 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

18 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

19 NOTES

20 SNO-WAY INTERNATIONAL, INC. Hartford, WI 0 USA Website: 00 Sno-Way International