Machine Vision Systems

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Tamsyn Young
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1 Overview The stationary code reading systems either have high-performance read devices or a PC-based code scanning system. With stand-alone read devices, the data is processed in the scanner and is sent to a higher-level computer using one of the existing communication protocols. The devices read various two-dimensional (D) codes as well as one-dimensional (D) barcodes. The PC-based system is a fast, powerful code reading system for various two-dimensional (D) codes, one dimensional (D) barcodes and OCR (text recognition). Many readers, including the PC-based code scanning system use Data Matrix print-quality monitoring (verification) for process control. Introduction The devices are powerful, stationary read devices for Data Matrix codes and barcodes. The special format, in the size of an intelligent camera, makes the HawkEye 00 the perfect replacement for a barcode scanner. Uncomplicated setup and the advanced programming capabilities make for user-friendliness and universal application at the same time. The HawkEye 00 series can check the print quality of Data Matrix codes and barcodes with an optional verification license. SIMATIC VS0- The SIMATIC VS0- code reading system has been developed especially for reading Data Matrix codes (DMC) ECC00 and various D/D codes in an industrial environment. The complete package comprises lighting, evaluation unit, sensor and cables. They are installed and commissioned in doublequick time. They are so easy to operate that no courses are necessary and the system is "trained" instead of programmed, so even untrained personnel can use it instantly. Thanks to standardized interfaces, the Vision Sensors can be flexibly integrated into the plant automation. For simple conveyor units, a stand-alone solution is available without an additional PLC. Major differences Code reading system SIMATIC VS0- Enclosure Compact (IP0) with integrated lighting Modular (sensor head and lamps), IP Commissioning and operation Setup software,, alignment tools, Integrated Web server, on-board operator language: E controls, auto-optimizing parameters, Languages: E/G/F/I/S/CH Communication (ASCII), RS PROFIBUS, PROFINET, Verification AIM, Siemens-DPM-Verification AIM SIMATIC DMx AutoID+ SIMATIC DMx AutoID+ is a fast, powerful code reading system for various two-dimensional (D) codes, one dimensional (D) barcodes and OCR (text recognition). It has a built-in verification option for all Data Matrix symbols which is used for analyzing all important code parameters from each individual Data Matrix code in real-time. Fast image processing and a software interface for Windows NT/98/000/XP makes DMx AutoID+ into a system that is flexible, powerful and still easy to operate, ideal for Application Automotive - dot peen mark on various automotive power train components (cylinder heads, cylinder blocks, manifolds, etc.) - laser marks on various automotive power train components (camshafts, crankshafts, pistons, connecting rods, transmission components, etc.) - laser marks on automotive electronics components, printed circuit boards, or enclosures Aerospace - dot peen marks on gas turbine blades - dot peen marks on various aerospace alloy engine parts any application in which a PC is implemented. Advanced image processing functions make it possible for DMx AutoID+ to handle even the most difficult automatic identification and reading problems, even at extraordinary speeds. Substantial interfaces, high transfer rates and many programmable functions can be set so that this code scanner can work in harmony with any data reading application. Medical Devices - laser marks on pacemakers and other implantable devices - laser marks on various medical device components and enclosures Electronics - laser marks on ESD sensitive hard drive components Semiconductor - laser marks on printed circuit boards and flex circuits - laser mark on packaged semiconductor devices, heat sinks or heat spreaders /

Overview The series code readers are high performance fixed mount Data Matrix and barcode readers. The smart-camera format makes the HawkEye 00 reader a drop in replacement for barcode readers.

An optional verification license allows the HawkEye 00 to grade the print quality of Data Matrices and barcodes.

) - laser markings on various drive components (cam shafts, crankshafts, pistons, piston rods, gearbox components, etc.

2 Overview The series code readers are high performance fixed mount Data Matrix and barcode readers. The smart-camera format makes the HawkEye 00 reader a drop in replacement for barcode readers. The simple to setup interface and the advanced programming controls make the HawkEye 00 an easy to use but powerful reader. An optional verification license allows the HawkEye 00 to grade the print quality of Data Matrices and barcodes. Application Automotive industry - markings on various drive components (cylinder heads, cylinder blocks, elbow joints, etc.) - laser markings on various drive components (cam shafts, crankshafts, pistons, piston rods, gearbox components, etc.) - laser markings on electronic components, PCBs or enclosures Aircraft and space industry - markings on gas turbine blades - markings on various aluminium components of propulsion units Medical equipment - laser markings on pacemakers and other implanted devices - laser markings on various medical equipment components and housings Electronics - laser markings on rigid and flexible PCBs Semiconductors - laser markings on enclosed semiconductor components, heatsinks or heat exchangers Design SIMATIC HawkEye 0 Benefits Industry leading Data Matrix reading performance on hard-to-read direct part marks ) Compact, all-in-one smart-camera configuration for ease of integration Variety of external NERLITE lighting options for broadest applicability Plug-and-play deployment for greatest ease of use Auto-photometry and auto-training for accommodating a very wide variety of parts without any parameter adjustments or programming Powerful GUI (Graphical User Interface) for advanced setup and remote monitoring of network readers Enhanced saved image diagnostics for archiving the highest possible read rates GUI customizing for application-specific operator interfaces Unique direct part mark verification options for in-process mark quality monitoring audio-visual alignment for fast setup & changeover without a PC ) Direct Part Mark stands for Data Matrix Codes which are printed directly on the surface of parts, e.g. by Laser, dot peen or printing, as opposed to the use of adhesive labels. Direct part mark reader for applications requiring flexibility in the selection of lighting and optics SIMATIC HawkEye Universal reader for the broadest range of direct part mark reading applications /

The following graphic shows the correlation between operating distance D and dimensions of the field of view B (width) and H (height). for the different models of the HawkEye readers.

3 The following graphic shows the correlation between operating distance D and dimensions of the field of view B (width) and H (height). for the different models of the HawkEye readers. Example: Reader HawkEye MD has a field of view sized cm by cm when operating distance is cm. B (cm) H (cm) UHD HD D (cm) D = Operating distance B = Width of field of view H = Height of field of view SIMATIC HawkEye SHD MD LHD FS0_009 Direct part mark reader with dark-field-illumination, typically used for highly reflective parts The following graphic shows the correlation between operating distance D and dimensions of the field of view B (width) and H (height). for the different models of the HawkEye readers. B (cm) H (cm) FS0_000 Function Whether the application is a printed label or a challenging, directly marked part with little or no contrast, the SIMATIC HawkEye 00 series readers provide cost-effective, robust reading solutions. Industry-leading decoding algorithms allow the HawkEye 00 series to robustly read damaged, distorted or otherwise challenging codes directly marked on a variety of surfaces at rates of up to 0 parts per second. Built-in verification also enables users to monitor mark quality on a real-time basis to ensure consistently high read rates. In addition to Data Matrix, the HawkEye also reads and auto-discriminates a variety of other -D or -D codes. The audiovisual alignment in combination with unique auto-learn features allow users to easily and reliably align and train the unit in seconds, without the use of any external display or PC during initial setup or subsequent line changeovers. Unique, patented feature Laser targeting establishes x, y, z position quickly Automatically computes exposure settings Optimum read tone indicates best positioning Locks in settings upon exiting mode Auto-learn The unique auto-learn feature allows users to easily and reliably train the unit in seconds. The powerful graphical interface permits users to remotely monitor and fine tune performance. Support software allows for the remote upgrade of camera firmware and review of captured failing part images. Saved Part Queue Diagnostics for very high read rates Saving queue of failed part images on reader Remote viewing saved images & reports while running without affecting reading performance Remote host saving option through FTP DPM verification Advanced DPM verification method Very repeatable on challenging marks Predefined A/B/C/D/F grade ranges User selectable active measurements User defined good/fair/poor (green/yellow/red) alarm ranges Enhanced verification GUI Support of all public domain verification standards and our advanced DPM verification HD UHD SHD D = Operating distance B = Width of field of view H = Height of field of view D (cm) /7

4 Integration The comes standard with built-in networking, serial communications, and enhanced digital capabilities for triggering and easy integration with line equipment. The integrated networking enables remote monitoring and control from any location in the factory while the RS communication functionality allows the HawkEye 00 products to be a direct replacement for D barcode readers. Technical specifications Type SIMATIC HawkEye 0 SIMATIC HawkEye SIMATIC HawkEye Optical resolution 0 x 80 pixels Field of view (H x V) at a definite working distance Depends on lens selection HawkEye MD:." x.0" at.0" (.0 cm x. cm at 0. cm) HawkEye HD: 0.87" x 0.7" at." (. cm x.70 cm at. cm)." x.9" at.0" (.9 cm x.0 cm at.70 cm).0" x 0.7" at.0" (. cm x.90 cm at 7. cm).80" x." at.0" (.7 cm x. cm at. cm)." x 0.8" at." (.8 cm x. cm at HawkEye HD: HawkEye SHD: 0.87" x 0.7"at." (. cm x.70 cm at. cm).0" x 0.7" at.0" (. cm x.90 cm at 7. cm) 0.0" x 0.8" at.0" (.7 cm x 0.97 cm at 7. cm) 0." x 0." at." (.0 cm x. cm at." x 0.8" at." (.8 cm x. cm at 0.0" x 0." at.0" (. cm x.07 cm at 0. cm) HawkEye SHD: HawkEye UHD: 0.0" x 0.8" at.0" (.7 cm x 0.97 cm at 7. cm) 0." x 0.8" at." ( 0. cm x 0. cm at. cm) 0." x 0." at." (.0 cm x. cm at 0.0" x 0." at.0" (. cm x.07 cm at 0. cm) 0." x 0.9" at." (0. cm x 0.8 cm at.7 cm) 0." x 0.0" at.8" (0. cm x 0. cm at.0 cm) HawkEye UHD: 0." x 0.8" at." (0. cm x 0. cm at. cm) 0." x 0.9" at." (0. cm x 0.8 cm at.7 cm) 0." x 0.0" at.8" (0. cm x 0. cm at.0 cm) HawkEye LHD:.0" x 0.7" at.0"±0." (. cm x.90 cm at.7 cm ±.7 cm) Operating distance ) Depends on lens selection HawkEye MD:.0".0" (0. cm. cm) HawkEye HD:."." (. cm HawkEye HD:."." (. cm to 8.89 cm ) HawkEye SHD: HawkEye SHD:.0".0" (7. cm 0. cm) HawkEye UHD:.0".0" (7. cm 0. cm).".7" (.0 cm.0 cm) HawkEye UHD:.".7" (.0 cm.0 cm) Minimum element size Depends on lens selection HawkEye MD: D: 0.00" (0. mm), D: 0.00" (0. mm) HawkEye HD: D: 0.00" (0.07 mm); D: 0.00" (0. mm) HawkEye HD: HawkEye SHD: D: 0.00" (0.07 mm); D: 0.00" (0. mm) D: 0.00" (0.0 mm); D: 0.00" (0.07 mm) HawkEye SHD: HawkEye UHD: D: 0.00" (0.0 mm); D: 0.00" (0.07 mm) D: " (0.0 mm); D: 0.00" (0.0 mm) HawkEye UHD: D: " (0.0 mm); D: 0.00" (0.0 mm) /8

5 Type SIMATIC HawkEye 0 SIMATIC HawkEye SIMATIC HawkEye Speed Up to 0 parts per second Minimum contrast 0 % at 0 nm Decode capability D: Code 9, Code 8, Codabar, Code 9, Iof, UPC/EAN, UPC-E, UPC Supplementals, RSS und Composite, Postnet, Pharmacode, BC D: Data Matrix, PDF7, QR Code Verification D: ANSI/ISO D: ISO, AIM DPM (Draft Rev D), AS9/IAQG, Siemens DPM Verification Interfaces Integrated interfaces TCP/IP, RS, Baud rates from 00 bit/s to. kbit/s Digital opto-isolated input trigger, opto-isolated outputs, TTL level, optional TTL level strobe output General data Power supply V at 0 ma typical Operating temperature 0 F (0 0 C) Storage temperature - 9 F (-0 C) Humidity up to 9 %, non-condensing EMC EN : 998 Class A Electrical/mechanical EN 00 - :00 Safety Laser safety EN 08-: 99 Amendment 00-0 ) Working distance measured from last physical element to part. Selection and Ordering data SIMATIC HawkEye 0 A GF00-0HE-0CS0 Direct part mark reader suitable for exchangeable lenses for applications requiring flexibility in the selection of lighting and optics. Delivered without lens. SIMATIC HawkEye Universal reader for the broadest range of direct part mark reading applications. Delivered with integrated lens. SIMATIC HawkEye MD A GF00-0HE-MD0 SIMATIC HawkEye HD A GF00-0HE-HD0 SIMATIC HawkEye SHD A GF00-0HE-SD0 SIMATIC HawkEye UHD A GF00-0HE-UD0 SIMATIC HawkEye LHD A GF00-0HE-LD0 SIMATIC HawkEye Direct part mark reader with dark-field-illumination, typically used for highly reflective parts. Delivered with integrated lens. SIMATIC HawkEye HD A GF00-0HE-HD0 SIMATIC HawkEye SHD A GF00-0HE-SD0 SIMATIC HawkEye UHD A GF00-0HE-UD0 Accessories Cables Serial cable, Length m A GF00-0AC00-0SC0 Industrial TP cable x, RJ/RJ connector, Cat., with RJ connectors - Length m XV870-QH0 - Length m XV870-QH0 - Length 0 m XV870-QN0 Industrial crossed TP cable x, RJ/RJ connector, Cat., with RJ connectors - Length m XV870-RH0 - Length m XV870-RH0 - Length 0 m XV870-RN0 cable, highly flexible, trailable, RJ/RJ connectors - Length 0 m A GF9008-AP - Length 0 m A GF9008-AQ Additional cables are shown in catalog IK PI, Chapter "Industrial " Power supply HawkEye 00 power supply A GF00-0HE-0PS0 HawkEye power cable A GF00-0AC00-0PC pigtail end (i.e. w/o plug) A: Subject to export regulations: AL = N and ECCN = EAR99H /9

6 Housing IP/NEMA camera housing with glass window (9") A GF00-0AC00-0EC CS-Mount to C-Mount Adapter ring mm Set of intermediate rings A GF900-AP A GF900-BU IP/NEMA camera housing with plastic window (9") Lenses for reading code and text with fixed focal length, aperture and focus are adjustable, with fixing screw Mini lens 8. mm, :. D = mm, L = 7 mm Mini lens mm, :. D = 9. mm, L =.7 mm Mini lens mm, :. D = 9. mm, L = 7. mm Mini lens mm, :. D = 9. mm, L = 8.9 mm Mini lens mm, :. D = 9. mm, L =. mm Mini lens 0 mm, :.8 D = 9. mm, L = 8.0 mm Mini lens 7 mm, :.8 D =.0 mm, L =. mm Lens in low feature range, for reading code and text with fixed focal length, aperture and focus are adjustable, with fixing screw Mini lens mm, :. D = mm, L =. mm A GF00-0AC00-0EC A GF900-BE0 A GF900-BL0 A GF900-BF0 A GF900-BG0 A GF900-BH0 A GF900-BJ0 A GF900-BK0 A GF900-BH0 for use of mini lenses in close range; with 0. mm,.0 mm,.0 mm, 0.0 mm, 0.0 mm, 0 mm rings with mm diameter C thread for screwing in between lens and camera for recordings in the macro range Lighting accessories HELTMA-L Light mount DF-00, DF-0 and DF-0- HELTMA-L Light mount R-00 V HELTMA-L Light mount R-0 V HELTMA-L Light mount DOAL-0 V SIMATIC HawkEye strobe interface kit Mini light stack assembly (red, yellow, green) Miscellaneous HawkEye optically isolated IO Extension Board Kit HawkEye Base Mount Adapter (inches to metric thread) A GF00-0LG-0XX0 A GF00-0LG-0XX0 A GF00-0LG-0XX0 A GF00-0LG7-0XX0 A GF00-0LG8-0XX0 A GF00-0AC00-0SA0 A GF00-0AC00-0EB0 A GF00-0AC00-0BM A: Subject to export regulations: AL = N and ECCN = EAR99H Dimensions 9,0 0,8 FS0_007 7,8 7, 98,7 9,98 7,,08 8,8, RS-,, SIMATIC HawkEye 0 /0

7 ,9 9,0 0,80 FS0_00 7,8 7,,,7 7,,8 88,90 8,8 RS-,,, SIMATIC HawkEye,9 9,0 0,80 FS0_00,0 7, 7,9,,7 7,,8 88,90,07 9,97 RS- 7,7,, 9, 9,9,8,99 SIMATIC HawkEye Schematics FS0_008 No. Designation Power connector V DC connector RJ Power ON LED LINK LED RS- 7 LED Field connector DBS opto in, opto out, GPIO (strobe out optional on GPIO ) 7 Serial port connector 8 pin mini DIN /

Code reading systems

Siemens AG 2013 Code reading systems /2 Code reading systems introduction / Stationary code reading system /10 SIMATIC MV420 /18 SIMATIC MV440 /30 Lenses /34 Handheld reading systems /36 SIMATIC MV320