Photon 640. Affordable, High-Resolution, LWIR Camera Core CORE BY INDIGO
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1 Photon 640 Affordable, High-Resolution, LWIR Camera Core CORE BY INDIGO
2 The Industry Standard Thermal Imaging Camera Core: For Applications Where Reliability and Performance are Priorities 2.5 in 63.5mm The Photon 640 Camera Core is a compact, all-in-one thermal imager with outstanding sensitivity and image quality. Its on-focal-plane circuitry, combined with FLIR s advanced signal processing electronics, enables the camera to maintain excellent dynamic range and image uniformity over a wide temperature range. 2.4 in 61.7mm FLIR based its design of the Photon 640 core on the Photon 320 core. This proven design has been embedded in tens of thousands of Photon cores in a myriad of applications including automotive night vision systems, fi refi ghting equipment, unmanned vehicle payloads, weapon sights, low-power security & surveillance products, and more. The Photon 640 core will provide 4-times as many pixels on target. 2.2 in 55.6mm The Photon Camera Core is designed to be a high-volume thermal imaging component that customers can integrate into products or systems of their own design. Most OEM customers connect directly to the Photon s 30-pin connector for power (in), video (out), and other functions. The Photon s 30-pin connector also facilitates the interface to camera control devices, and provides access to the digital data output. OEM customers typically order the Photon core in this confi guration. Photon rear view of 30-pin connector. Photon 640 Part Number Table: Photon 640, NTSC, Lensless S Photon 640, NTSC Slow, Lensless Photon 640, PAL, Lensless S Photon 640, PAL Slow, Lensless Photon 640, NTSC, 25mm Lens S Photon 640, NTSC Slow, 25mm Lens Photon 640, PAL, 25mm Lens S Photon 640, PAL Slow, 25mm Lens Photon 640, NTSC, 35mm Lens S Photon 640, NTSC Slow, 35mm Lens Photon 640, PAL, 35mm Lens S Photon 640, PAL Slow, 35mm Lens Photon 640, NTSC, 50mm Lens S Photon 640, NTSC Slow, 50mm Lens Photon 640, PAL, 50mm Lens S Photon 640, PAL Slow, 50mm Lens Photon camera core shown in lens-less configuration with Lens Adapter Plate. While FLIR normally sells its factory-calibrated and tested Photon cameras with an associated lens, a lens-less camera core confi guration is also available. An optional software program called Remote Alternate Lens Cal is available to enable customers to perform a supplementary gain calibration. 2
3 Photon 640 Benefits 2x resolution improvement over Photon 320 (4x number of pixels) Widest operating temperature, and highest shock rating of any thermal camera 2x and 4x digital zoom enables close-up imaging Electronic Pan/Tilt in Zoom Mode <4 second turn-on time for On-Demand operations Fully integrated design supports OEM and commercial customers & applications Digital Detail Enhancement (DDE) sharpening filter brings out detail in image data Following illicit truck cargo. Intruder placing a suspected explosive device under a fuel truck. CORE BY INDIGO Border trucking terminal and transfer of illegal cargo. Crowded marina requires 24-hour vision. Photon 640, in security role, watches over parking lots and choke points. E-zoom feature helps operators get a closer look at suspicious activity. Specifications subject to change without notice. 3
4 Photon 640 Accessory Kit For evaluation purposes, FLIR offers an optional Accessory Kit that enables customers to operate a Photon until they develop their own interface. The Kit contains a power supply, breakout box (called an I/O Module), an interface cable, and an EMI adapter board that provides a 26-pin D-sub connector to the camera that provides for secure connection to the interface cable. The end-user only needs to provide a video cable and monitor, and an RS-232 cable if remote control of the Photon is desired. Photon OEM Accessory Kit. A camera control software program (GUI) is available for free download at: Photon 640 rear view showing 26-pin connector. Photon 640 Accessory Kit The Photon 640 OEM Accessory Kit part number is These items may also be ordered individually. Part Accessory Item Functional Description Photon 640 OEM Accessory Kit consisting of: Adapter/EMI Cover Kit I/O Module AC/DC Power Supply Line Cord Interface Cable The Kit contains a power supply, breakout box (called an I/O Module), an interface cable, and an EMI adapter board and cover that provides a 26-pin D-sub connector to the camera for secure connection to the interface cable. 4
5 Optional Accessories Part Accessory Item Functional Description Photon Serial/Parallel (SIPO) Module The SIPO converts serial digital data output into a parallel data format for use with a frame grabber. The SIPO mates directly to the I/O module s digital data port, and furnishes a 68-pin connector Photon Camera Interface (I/O) Module A molded break-out-box providing electrical interface to the camera, connectors for power-in (Switchcraft), video-out (BNC), com port (RS-232, 9-pin D-Sub), and a 15-pin connector for serial LVDS digital data. The I/O Module is designed to mate with the SIPO for conversion of serial LVDS to a parallel digital data signal & P/S Unv Pwr in ( VAC) 9 Volts & 110 Provides nominal power (9 VDC) to operate the Photon VAC Line Cord Cable Assy - Photon 640 Interface, 3FT Cable Assy - Photon 640 Interface, 6FT Either of these cables can be used with a SIPO to transfer digital data to the selected frame grabber Cable Assy - Photon 640 Interface, 10FT Cable Assy - Photon 640 Power/Video, 3FT Cable Assy - Photon 640 Power/Video, 6FT Interface cable from Photon camera providing connectors for power in and output video (only) available in 3, 6, and 10 lengths. CORE BY INDIGO Cable Assy - Photon 640 Power/Video, 10FT This cable replaces the standard interface cable and I/O module when serial control and digital video are not required THV A10 Battery Pack, Charger, & Cable Kit Battery Pack 7.2 volts, Li-ion Modified Battery Cable Rechargeable Lithium-Ion battery will power a Photon camera for 6+ hours on a full charge. The battery is furnished with charger (not shown) and an 8 cable that interfaces to the I/O module. The nominal voltage output of the battery is 7.2 VDC Adapter/EMI Cover Kit - Photon 640 Photon 640 Adapter/EMI Cover Kit Ethernet Kit consisting of: Ethernet Adaptor Module Photon 68 Pin to 26 Pin Cable , Cable, Power Assembly This 100/1000 baset Ethernet Interface module allows for camera control along with real-time streaming uncompressed video data from the Photon via standard ethernet hardware. The adapter auto senses network capability and runs at standard 100-megabit or full gigabit ethernet speed. The module includes the ethernet interface adapter and camera cabling. The module allows capture of both 8-bit data and the full 14-bit bandwidth digital video. Analog video is also output via a BNC connector Photon 640 Tripod Adapter Adapter furnishes a ¼ x 20 helicoil insert Photon 640 SDK for windows & embedded The Photon SDK enables camera control using one of several programming languages including VB6, VB.net, C#, and C++ (MFC). Code examples are included to help illustrate how some of the camera control functions can be used Photon Alt Lens Calibration Software Remote Alternate Lens Calibration Software Specifications subject to change without notice. 5
6 Camera Configurations Stand Alone Operation with Accessory Kit Interface Cable Photon I/O Module Power Supply Monitor Accessory Kit and Customer-Furnished PC: Remote Operation DB-9 Serial Camera Control via RS-232 Interface Cable I/O Module Photon Power Supply Monitor PC Accessory Kit, SIPO and Customer-Furnished Desktop PC: Digital Data Collection DB-9 Serial I/O Module Camera Control via RS-232 Interface Cable SIPO Photon Power Supply Monitor Custom Digital Data Cable NOTE: An appropriate frame grabber, as well as image acquisition & processing software, must be supplied and supported by the customer. The frame grabber may be either a Bit Flow Road Runner Model 14 or National Instruments PCI-1422 IMAQ, depending on the digital cable and type of software planned for use by the customer. PC Ethernet Module and Customer-Furnished PC: Digital Data Collection RJ-45 CAT-5 Camera Control & Digital Data Interface Cable Photon Ethernet Module Power Supply Monitor PC The Ethernet Module enables Photon control and video display/capture on a PC. Due to variability in user platforms and networks, FLIR cannot not guarantee the fi delity of captured video. Direct Interface to SAMTEC Connector Pin definitions of the 30-pin board connector for interface to the SAMTEC TFML S-D-P connector (J1) are shown below. This is the primary connector interface to the Photon camera Note that FLIR s pinout differs from SAMTEC pinout Power Board to External I/O Connector Pin Definitions 30-pin SAMTEC (M) connector on camera Pin # Signal Name Direction Signal Definition 1 GND In Ground 2 GND In Ground V_OUT Out Output Voltage 4 PWR_IN In Input Voltage 5 GND In Ground 6 GND In Ground 7 1.5V_OUT Out Output Voltage 8 N/C Out 9 RS232_RX2 In Secondary Serial Communication receive, control input, baud (currently unavailable) 10 RS232_RX1 In Primary Serial Communication receive, control input, baud Note: The mating connector is SAMTEC SFML-115-T1-S-D-K Pin # Signal Name Direction Signal Definition 11 RS232_TX2 Out Secondary Serial Communication transmit, data output, baud (currently unavailable) 12 RS232_TX1 Out Primary Serial Communication transmit, data output, baud 13 N/C _ DO NOT CONNECT 14 SD_DATA1- Out Digital Port 1 Output Data, negative output 15 N/C _ DO NOT CONNECT 16 SD_ DATA1+ Out Digital Port 1 Output Data, positive output 17 N/C _ DO NOT CONNECT 18 SD_FSYNC1- Out Digital Port 1 Sync, negative output 19 N/C _ DO NOT CONNECT Pin # Signal Name Direction Signal Definition 20 SD_FSYNC1+ Out Digital Port 1 Sync, positive output 21 SD_DATA2+ Out Digital Port 2 Clock, positive output 22 SD_CLK1- Out Digital Port 1 Clock, negative output 23 SD_DATA2- Out Digital Port 2 Clock, negative output 24 SD_ CLK1+ Out Digital Port 1 Clock, positive output 25 TEMP2 Out DO NOT CONNECT 26 DIS0_EXT In Frame Sync input 27 DIS2_EXT In DO NOT CONNECT 28 VIDEO_LO Out Analog Video - 29 DIS1_EXT In DO NOT CONNECT 30 VIDEO_HI Out Analog Video + 6
7 Lens Data Focal Length 25mm 35mm 50mm f/number Field of View describes the angular measure of a scene imaged with the given pixel array, expressed as degrees in Field of View 1 36 x x x 14 horizontal by vertical directions. IFOV 2 (milliradians) Instantaneous Field of View is the angular measure Minimum Focus Distance ~ 2 meters ~ 3 meters ~ 5 meters of a single pixel. Small angles are usually measured in Hyperfocal Distance 3 13 meters 26 meters 35 meters milliradians. The IFoV is the pixel size (in microns) divided Hyperfocal Depth of Field meters 13 meters 18 meters by the lens focal length. Weight (Lens & Lens Mount only) 81.2g 88.5 g 128 g 3 Hyperfocal distance is the distance beyond which all objects are acceptably sharp, for a lens focused at infi nity. Length (Lens Only) 30.2mm 43.4mm 66.9mm 4 Hyperfocal depth of fi eld is the zone of acceptable Diameter (maximum) 43.0mm 42.0mm 45.0mm sharpness. Increasing the depth of fi eld increases the Coating Type Hard Durability sharpness of an image. Smaller apertures (higher f/ Nominal Wavelength 8.0 to 14.0 microns numbers) increase the depth of fi eld. * Note: Photon lenses are not designed, calibrated, or specified for close focus use. Questions? cbi@flir.com Overview of the Photon 640 Electrical Interface Photon 26-pin D-Sub Connector Pin Definitions CORE BY INDIGO Pin # Signal Name Direction Signal Definition 1 VIDEO_HI Out Analog Video + 2 SIG GND In Signal Ground 3 DIS0_EXT In Frame Sync Input 4 DIS2_EXT In DO NOT CONNECT 5 TEMP2 Out DO NOT CONNECT 6 RS232_TX2 Out Secondary Serial Communication transmit, data output, baud (currently unavailable) 7 RS232_RX1 In Primary Serial Communication receive, control input, baud 8 GND Out Input Voltage GND 9 PWR IN In Input Voltage 10 VIDEO_LO Out Analog Video - 11 N/C DO NOT CONNECT 12 SD CLK1- Out Digital Port 1 Clock; negative output 13 SD_FSYNCH1- Out Digital Port 1 Sync; negative output 14 SD_DATA2+ Out Digital Port 2 Clock; positive output 15 SD_DATA1- Out Digital Port 1 Output Data; negative output 16 RS232 GND Serial Communication ground 17 N/C DO NOT CONNECT 18 PWR_IN In Input Voltage 19 DIS1_EXT In DO NOT CONNECT 20 SD CLK1+ Out Digital Port 1 Clock; positive output 21 SD_FSYNCH1+ Out Digital Port 1 Sync; positive output 22 SD_DATA2- Out Digital Port 2 Clock; negative output 23 SD_DATA1+ Out Digital Port 1 Output Data; positive output 24 RS232_RX2 In Secondary Serial Communication receive, control input, baud (currently unavailable) 25 RS232_TX1 Out Primary Serial Communication transmit, data output, baud 26 GND Out Input Voltage GND pin HD D-Sub (M) connector on camera The 26-pin high density D-Sub connector pin definitions are provided in the case that the Wearsaver adapter is used. The signals on this connector include input power, analog video output, serial communication for camera control, and the digital data output. Specifications subject to change without notice. 7
8 Specifications System Overview System Type Sensor Type Pixel Size Spectral Band Performance Uncooled LWIR Thermal Imager 640 x 512 VOx Microbolometer 25 μm μm < 75mK NEdT at f/1.0 Outputs Analog Video Digital Video 30 Hz 25 Hz (optional) 9 Hz option for export (factory set) 8- or 14-bit serial LVDS Operation Image Control Camera Control Signal Interface Invert, revert, 2x and 4x digital zoom, digital detail enhancement (DDE) Autonomous, or manual via GUI or RS-232 serial command Power, video, communication, digital data, external sync, direct access to e-zoom & polarity Power Input Voltage Power Dissipation Time to Image Range 6-24 VDC (w/o SIPO), 6-10 VDC (w SIPO) <3W steady-state <4 seconds Environmental Operating Temp Range C external temp Storage Temp Range C external temp Scene Temp Range To 150 C standard Shock 70 g shock pulse, 11ms half-sine profi le Vibration 4.3 g ms random vibration for 8 hours (three axes) Humidity Non-condensing, 5% 95% Physical Attributes Size Weight Mounting Interface 63.5 x 61.7 x 45.9 mm (without lens and back cover) 170g (core only, no lens or cover) 4 heatsink attach points, M3 SANTA BARBARA CVS World Headquarters FLIR Systems, Inc. 70 Castilian Drive. Goleta, CA USA PH: FX: PORTLAND Corporate Headquarters FLIR Systems, Inc A SW Parkway Avenue Wilsonville, OR USA PH: FX: EUROPE CVS Eurasian Headquarters FLIR Systems CVS BV Charles Petitweg NW Teteringen - Breda The Netherlands PH: +31 (0) FX: +31 (0) Equipment described herein may require US Government authorization for export purposes. Diversion contrary to US law is prohibited. Specifi cations are subject to change without notice FLIR Systems, Inc. All rights reserved. Rev A 3/08
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