SCHNEIDER KREUZNACH Optics in Production - High Tech meets traditional profession
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1 1 SCHNEIDER KREUZNACH Optics in Production - High Tech meets traditional profession May 2014
2 2 Jörg Blätz Key Account Manager Industrialoptics Fon: Fax:
3 3 Topics 1 Schneider Kreuznach 100 Years of experience 2 Comparison between Film and digital sensors 3 Influence caused by optical filters 4 Application examples for industrial optics 5 Advantages of Schneider Kreuznach
4 4 1 Schneider Kreuznach 100 Years of exerience
5 5 Business Units Schneider-Group Photo Imaging Entertainment Imaging Industrial Solutions
6 6 As it began Founded 1913 by Josef Schneider Development and manufacturing of world-known lens systems as Symmar, Xenar, Cinelux Pioneer of zoom technology for photo and movie cameras as well as cinema projection
7 7 Historical Product Highlights Design of the first wide angle lens ANGULON (1920) Compact, robust, reliable
8 8 First Use of Computers in the Optical Design The Zuse-Computer (Zuse Z 22) for the lens design started in 1956 Fast calculation thanks to newest technology then and now
9 9 NASA Lunar Orbiter 1966 First picture of the Earth from the moon (1966), taken with Schneider Kreuznach XENOTAR lens
10 10 Jos. Schneider Optische Werke GmbH, Copyright Comparison between Film and digital Sensors
11 11 Examples for Film- and Grain Sizes Kodak T-MAX 3200 ISO RMS grain size: 18 Film diagonal: 43.5mm Resolution: 28lp/mm Kodak T-MAX 400 ISO RMS grain size: 11 Film diagonal: 43.5mm Resolution: 45lp/mm Kodak T-MAX 100 ISO RMS grain size : 8 Film diagonal: 43.5mm Resolution: 62.5lp/mm film size Grain characteristics: No Moiree effects because of non uniform grain structure All chemical characteristics are not part of the calculation, only physical properties
12 12 Tele-Xenar 3,8/75 for Negativ film Head of Datasheet ( lp/mm Diagonal 43.2mm) Working distance ~ 8m F-Stops =
13 13 Examples for Megapixel sensors Truesense KAI (29 Mpix) Pixel: 6576 x 4384 Pixel size: 5.5µ x 5.5µ Sensor diagonal: 43.5mm Nyquist-Frequency: 91lp/mm 2/3 of Nyquist: 61lp/mm sensor size Truesense KAI 8050 (8 Mpix) Pixel: 3296 x 2472 Pixel size: 5.5µ x 5.5µ Sensor diagonal: 22,7mm Nyquist-Frequency: 91lp/mm 2/3 of Nyquist: 61lp/mm sensor size Sony ICX 625 (5 Mpix) Pixel: 2456 * 2058 Pixel size: 3.45µ x 3.45µ Sensor diagonal: 11,0mm Nyquist-Frequency: 145lp/mm 2/3 of Nyquist: 97lp/mm Aptina MT9J003 (10 Mpix) Pixel: 3856 x 2764 Pixel size: 1,67µ x 1,67µ Sensor diagonal: 7,9mm Nyquist-Frequency: 299 lp/mm 2/3 of Nyquist: 200lp/mm
14 14 Xenon-EMERALD 2,8/100 S Head of Datasheet ( lp/mm Diagonal 43.2mm) Nyquist-Border Working distance ~ 1m F-Stops =
15 15 Jos. Schneider Optische Werke GmbH, Copyright Influence caused by optical filters
16 16 Influence caused by optical filters Surface error < lambda/20 Perfect Interferogram, no negative influence Surface error = 1 lambda Still uniform, small quality impact Surface error = 5 lambda Irregular interferogram, strong wave front deformation
17 17 Influence caused by optical filters Good Filter Lens combined with filter with surface quality better than lambda/20 wave front deformation Image quality is only determined by the lens Consumer Filter Filter with 1 lambda wave front deformation Worse contrast, edges are not sharp anymore
18 18 Influence caused by optical filters Good Filter Lens combined with filter with surface quality better than lambda/20 wave front deformation Image quality is only determined by the lens Bad Filter Filter with 1.5 lambda wave front deformation Collapse of MTF curves dramatic Quality loss
19 19 Jos. Schneider Optische Werke GmbH, Copyright Application examples for industrial optics
20 20 Schneider Kreuznach Industrial Optics Qualified for different applications 2D/3D-Measurement Robotics ITS Glass and electronics inspection Print inspection Logistics...
21 21 Applications for industrial filters Bandpassfilters: Medical, 3D-Measurement, ITS Short- & Longpassfilters: Process control, Food and Packaging Blocking filters: Measurement Devices, Detectors Neutral Density: Laser applications, Welding Color filters: Inspection Systems, color separation Polarization filters: Degradation of Reflections, Material tension measurement Optical Windows: Protection glasses, Cover glasses Sensor Cover glasses: Cameras, Vision-Sensors
22 22 Jos. Schneider Optische Werke GmbH, Copyright Advantages of Schneider Kreuznach
23 23 State of the art optics production Coating of optical elements Optical filters Long-, Short- and Band passes with steep edges Excellent blocking (Transmission < 1%) High surface quality of ʎ/4 Big choice of filter types and sizes Lens elements Anti Reflection coating with less than 0.5% reflex per surface less stray light no ghost images more light by higher transmission better contrast without false light Different spectral ranges Standard lenses coated between nm Special coatings: Band pass on lens elements,...
24 24 State of the art optics production Cylinders, Aspheres and single elements New possibilities by using high precision aspherical elements Smaller overall size Lighter lenses Cylindrical / toric lenses for special applications Taking lenses Laser beam expanders Tactile surface measurement and automated correction of surface errors In-line interferometric check of all lenses in production
25 25 State of the art optics production CNC-driven mechanical production Five axis turning-milling centers for high precision mechanical components In-line tactile surface measurement High precision manufacturing: Cylindrically < 3µm on a part length of 200mm very good centering Plane parallelism of 1µm and smaller high accuracy for lens positioning Circularity < 3µm for perfect fitting small tolerances, very good centering
26 26 State of the art optics production Centering of optical elements CNC-driven centering of optical components, created in collaboration with the Fraunhofer Institute for Optics and Precision Engineering (IOF) Precise adjustment of the optical assemblies (< 1µ) High stability due to robust design Very narrow form and position tolerances real resolution up to 300 lp/mm over the entire sensor (e.g. 62,4 mm) In-house measuring equipment construction to verify the high quality Centering Measurement Optical Cementing Station MTF Test System...
27 27 The Brand Schneider-Kreuznach - Synonym for highest technical performance Exclusively certified optics supplier for NASA 7 Technical Achievement Awards (Oscars), awarded by Academy of Motion Picture Arts and Sciences Supplier of high precision components for Formula 1
28 28 Schneider Kreuznach Industrial Optics High resolution optics for CCD- and CMOS-Sensors Locking mechanism for iris and focus setting Precise focusing via fine thread or helical mount Corrected and coated for the use between nm wavelength High shock and vibration resistance 100% Quality Control for homogenous imaging performance
29 29 Industrial Optics at Schneider Kreuznach Lenses Industrial filters C- Mount compact Longpass Antishading 1.3 Shortpass Xenon-RUBY 1/1.8 Bandpass Fast Lenses Neutral Density filters Lenses for large Sensors Polarisation filters Telecentric lenses Color filters
30 30 Thank your for attention! Visit us at our booth, we are happy to give you further information
31 31 Locations Bad Kreuznach, Dresden, Göttingen, Munich, Hongkong, Los Angeles, New York, Shenzhen
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