MatrikonOPC and HMS. Presenting the Anybus OPC server

Transcription

1 MatrikonOPC and HMS Presenting the Anybus OPC server Anybus OPC server page 1 Agenda What is OPC Why OPC Common Specifications Leveraging OPC Anybus products and OPC HMS INDUSTRIAL NETWORKS Anybus OPC server page 2

2 Connectivity Vision Product X All data analysis tools must come from this vendor Scale Radio UNIX Ethernet Serial Windows Database RTU Analyzer DCS PLC HMS INDUSTRIAL NETWORKS Anybus OPC server page 3 Connectivity Vision Standardize on technology not product Scale Radio UNIX Ethernet Serial Windows Database RTU Analyzer DCS PLC HMS INDUSTRIAL NETWORKS Anybus OPC server page 4

3 Connectivity Vision Archive Web Trend Report Control ERP Scale Radio UNIX Ethernet Serial Windows Database RTU Analyzer DCS PLC HMS INDUSTRIAL NETWORKS Anybus OPC server page 5 Introduction: OPC Case Study Petrochemical plant 3 different data sources Transfer data to 3 different applications Common requirements: Minimize controller workload Minimize software implementation costs Minimize software acquisition costs HMS INDUSTRIAL NETWORKS Anybus OPC server page 6

4 Traditional Solution Wonderware InTouch HMI Honeywell PHD Process Historian BNC DM2000 Vibration Monitor 9 Custom Interfaces Intouch TSAA IO Driver Intouch MB IO Driver Intouch Excel IO Driver PHD TSAA RDI PHD MB RDI PHD Excel RDI DM2000 TSAA Driver DM2000 MB Driver DM2000 Excel Driver 3 Client Connections Triconex Tricon PLC BNC Vibration Data Excel Spreadsheet HMS INDUSTRIAL NETWORKS Anybus OPC server page 7 Traditional Solution Intouch Intouch Intouch TSAA MB Excel IO Driver IO Driver IO Driver PHD TSAA RDI PHD MB RDI PHD Excel RDI DM2000 DM2000 DM2000 TSAA MB Excel Driver Driver Driver 10 Days $50,000 Days to Implement Total Project Cost Proprietary Solution Proprietary Solution HMS INDUSTRIAL NETWORKS Anybus OPC server page 8

5 OPC Solution Wonderware InTouch HMI Honeywell PHD Process Historian BNC DM2000 Vibration Monitor OPC DA Communication 3 Standard Interfaces Server for TSAA Server for Modbus Ethernet Server for Microsoft Excel 1 Client Connection Triconex Tricon PLC BNC Vibration Data Excel Spreadsheet HMS INDUSTRIAL NETWORKS Anybus OPC server page 9 OPC Solution Server for TSAA Server for Modbus Server for Microsoft Excel 10 Days $50,000 Days to Implement Total Project 2 Days Cost $10,000 Proprietary Solution Proprietary Solution HMS INDUSTRIAL NETWORKS Anybus OPC server page 10

6 OPC Solution Physical Setup Honeywell PHD OPC Server for Triconex OPC Server for Modbus OPC Server for Excel Wonderware InTouch Bently Nevada DM2000 Microsoft Excel One PC was used for all OPC Servers and other software Ethernet 3 Triconex Tricon 3 Bently Nevada HMS INDUSTRIAL NETWORKS Anybus OPC server page 11 OPC History Year Event Windows 3.0: DDE NetDDE OLE 2.0 COM/DCOM OPC Task Force formed OPC Foundation, OPC DA 1.0a OPC DA 2.0 released 2003 OPC DA 3.0 released 2006 OPC Unified Architecture HMS INDUSTRIAL NETWORKS Anybus OPC server page 12

7 What is OPC? OPC (no longer OLE for Process Control ) Published industrial standard for system interconnectivity Based on: Microsoft s ActiveX (OLE), COM and DCOM technology XML Client/Server Architecture Defines common set of interfaces, methods, and properties Decouple device/application from communication HMS INDUSTRIAL NETWORKS Anybus OPC server page 13 Client-Server Client Response Server Request Client/Server Architecture Data Source HMS INDUSTRIAL NETWORKS Anybus OPC server page 14

8 What is a Client? Client: Acts as a data sink Only makes requests Creates demand, does NOT fulfill it Analogy: Restaurant Think of the client as the patron Typical OPC Clients: HMI, Process Historian, advanced process control application, etc. Client Server Request Data Source HMS INDUSTRIAL NETWORKS Anybus OPC server page 15 What is a Server? OPC Server: Acts as a data source Responds to requests only Fulfills demand, does NOT create it Analogy: Restaurant Think of the server as the chef Typical OPC Servers: exchange data with a PLC, DCS, Analyzer, Database, etc. Response Client Server Data Source HMS INDUSTRIAL NETWORKS Anybus OPC server page 16

9 OPC Specifications Defined OPC Specifications: Data Access 3.0 (Real-time) Historical Data Access 1.2 Alarms and Events 1.1 Security 1.0 DX (Data Exchange) 1.0 XML DA 1.0 Batch 2.0 Complex Data 1.0 Upcoming OPC Specifications: Commands Unified Architecture HMS INDUSTRIAL NETWORKS Anybus OPC server page 17 ERP Trend Report Web Business Operations From the shop floor, to the top floor, OPC enables multivendor system interconnectivity Unit Control Scale DCS PLC Analyzer RTU HMS INDUSTRIAL NETWORKS Anybus OPC server page 18

10 Why OPC: ARC OPC foundation commissioned ARC to do a market study on OPC Technology adoption, direction and overall OPC awareness Respected market research firm HMS INDUSTRIAL NETWORKS Anybus OPC server page 19 Which of the Following VERTICAL Industry best describes your firm's business? Aerospace CPG Mining Semiconductor Machinery Plastics & Rubber Automotive Pulp & Paper Power Pharmaceuticals Oil & Gas Chemicals Food & Beverage Electronics Other 1.1 % 1.1 % 2.2 % 2.2 % 3.4 % 3.4 % 4.5 % 4.5 % 5.6 % 5.6 % 6.7 % 10.1 % 11.2 % 12.4 % 25.8 % HMS INDUSTRIAL NETWORKS Anybus OPC server page 20

11 How important are the following factors to you when it comes to evaluating automation systems? [Standards-Based] Not Very Important 1.1 % Not Important At All 2.2 % Important 5.6 % Somewhat Important 8.9 % Extremely Important 35.6 % Very Important 46.7 % HMS INDUSTRIAL NETWORKS Anybus OPC server page 21 Do you favor suppliers who support OPC? No 8.9 % Somewhat 22.8 % Yes 68.4 % HMS INDUSTRIAL NETWORKS Anybus OPC server page 22

12 What is the approximate percentage of OPC used for your Plant Connectivity today? At HMI/SCADA System Level Mean = Min = 0.00, Max = Median = % 90 thru thru thru thru thru thru thru thru thru 19 0 thru % 4.9 % 4.9 % 4.9 % 6.6 % 6.6 % 8.2 % 13.1 % 14.8 % 14.8 % 50% 19.7 % HMS INDUSTRIAL NETWORKS Anybus OPC server page 23 What is the estimated percentage of OPC that you will use for your Plant Connectivity in five years? At HMI/SCADA System Level Mean = Min = 0.00, Max = Median = % 19.7 % 90 thru % 80 thru % 70 thru thru thru thru thru thru thru 19 0 thru % 3.3 % 4.9 % 6.6 % 6.6 % 8.2 % 9.8 % 13.1 % 70% HMS INDUSTRIAL NETWORKS Anybus OPC server page 24

13 Benefits of OPC Standardize on technology not product Best-of-breed solutions Open connectivity Easy to use Vendor neutral architectures Reduces architecture complexity Multiple client connections Standard data model HMS INDUSTRIAL NETWORKS Anybus OPC server page 25 HMS INDUSTRIAL NETWORKS Anybus OPC server page 26

14 Matrikon Business unit dedicated to OPC connectivity Publicly Traded (MTK) World's Largest: OPC Developer, Supplier, Distributor and Trainer Over 100 OPC servers Interfacing with every major vendor Desktop OPC Tools for data analysis and storage Trained over 1000 people last year HMS INDUSTRIAL NETWORKS Anybus OPC server page 27 Global Reach 18 offices world wide Many global resellers Clients around the globe HMS INDUSTRIAL NETWORKS Anybus OPC server page 28

15 HMS Industrial Networks Active OPC Foundation Member Chair OPC HDA Working Group OPC DX working group OPC A&E working group OPC UA working group VB Automation object for OPC HDA OPC XML Server for OPC Foundation Open O&M connector HMS INDUSTRIAL NETWORKS Anybus OPC server page 29 Product and Service Strategy Step 1: Interoperability 100% standards-based products Huge drivers list and getting bigger Step 2: Reliability for 24X7 Operations Guaranteed data delivery, redundancy, high speed data capture, health monitoring Full implementation services Step 3: Security for maximum protection Authentication Encryption HMS INDUSTRIAL NETWORKS Company Presentation Anybus OPC server page 30 15

16 World Leadership in industrial connectivity Interface modules Gateways PC Interface products Bringing industrial data to the PC How does HMS Anybus products integrate with PC-based systems? HMS INDUSTRIAL NETWORKS Anybus OPC server page 31 server for World leader in device Connectivity World leader in OPC connectivity Synergistic solution! Now Anybus cards interoperate with the world! Creates a true best of breed solution! HMS INDUSTRIAL NETWORKS Anybus OPC server page 32

17 server for HMS Anybus HMI Historian HMS INDUSTRIAL NETWORKS Anybus OPC server page 33 Different ways of connecting to the fieldbus Using AnybusPCI card or X-gateway HMS INDUSTRIAL NETWORKS Anybus OPC server page 34

18 Conclusion: HMS best of breed in device connectivity MatrikonOPC world leader in OPC HMS Industrial Networks world leader in device connectivity Best-of-breed solution OPC Plug-and-Play Easy to use Standards based communication Best of Breed Solutions! HMS INDUSTRIAL NETWORKS Anybus OPC server page 35 Continuing Education Distance Learning: Multimedia OPC Tutorial Hands-on exercise Web-based Seminars Hands-on OPC Training Level 1: What it is and how it works Level 2: Diagnostics (when things go wrong) Level 3: Application programming HMS INDUSTRIAL NETWORKS Anybus OPC server page 36

19 Product status November 2006 Anbus OPC server available for download on Registration is necessary!!» The Anybus OPC server will run un-registered for 30 days in trial mode» Registration information is entered during installation and licensing is then carried out using an -procedure Anybus PCI Card support available now» Supported networks: Profibus master, Profibus slave, DeviceNet scanner, DeviceNet adapter, AS-Interface master, EtherNet/IP scanner, EtherNet/IP adapter, ModbusTCP server, Profinet IO device, FL-net slave. Anybus X-gateway support available end 2006» Requires Ethernet on one side of the X-gateway» Requires firmware update on X-gateways sold today» Supported networks: Profibus master, Profibus slave, DeviceNet scanner, DeviceNet adapter, CANopen slave, CC-Link slave, ControlNet adapter, Interbus slave, Interbus Fibre optic slave, FIPIO slave, Modbus Plus slave, Modbus-RTU slave, Lonworks slave, Profinet-IO device, EtherNet/IP scanner, EtherNet/IP, Modbus-TCP. HMS INDUSTRIAL NETWORKS Anybus OPC server page 37