Chris Peters 26 September 2017 EXPERION UNIT OPERATIONS SUITE INTRODUCTION AND ROAD MAP

Transcription

1 Chris Peters 26 September 2017 EXPERION UNIT OPERATIONS SUITE INTRODUCTION AND ROAD MAP

2 Batch Architecture & Execution Old Paradigm Automation Database Recipe Database Batch Server Operator Station Operator Station Batch Operator Station

3 Batch Architecture & Execution Everyone Else Configuration Database Recipe Database Batch Server Operator Station Operator Station Batch Operator Station

4 Batch Architecture & Execution Experion Batch & Unit Operations Controller (UOC) Recipe & Configuration Database Recipe Database Batch Server Operator Station Operator Station UOC UOC UOC vuoc C300

5 Architecture Built for Batch Control Experion Batch eliminates the need for a dedicated batch server, eliminating the need for upkeep and patching associated with Windows systems Bumpless redundancy - transparent to all users Patent pending visualization technology provides Automatically constructed historical, current & look-ahead views that enable intuitive understanding Insights to upcoming events and delays Flexibility to conduct more tasks concurrently Lowers the criticality of operator experience Unit Operations Controller (UOC) Virtual UOC (vuoc) ACE C300 Controller

6 Batch Configuration & Execution User s Choice UOC vuoc Build using standard libraries Execute in the controller appropriate for the application ACE C300

7 What is ControlEdge? The next set of new releases involves our new ControlEdge technology, a next generation family of controllers using either the rack-based ControlEdge 900 or ControlEdge 2020 platform. In addition to the ControlEdge PLC and ControlEdge HC900, PAS is introducing several releases using this compact form factor.

8 What is Experion Unit Operations Controller (UOC)? 1) ControlEdge 900 Platform with DCS Engine (CEE) 1) Controller w/ Embedded Firewall (Optionally Redundant) 2) Power Supplies (Optionally Redundant) 3) UIO 4) Classic IO 5) 7 Rack Options 2) Virtual UOC (Digital Twin of UOC, vuoc) 1) Virtual Appliance based UOC (no Windows) Simulation Controller Batch Engine with Large Memory Pilot Plant and R&D Facility IO Connected Applications vuoc and UOC are digital twins!

9 What is Experion Unit Operations Controller (UOC)? 8 Unit Operations Controller - Key Features Redundant Controller (Optional) Embedded Firewall (no CF9 or external firewall needed) Redundant PS (Optional) 60W (110/240 VAC, 24VDC) Ethernet Comms - FTE up and Ring [HSR & DLR] or Star down [PRP] IO Racks (4, 8, 12 Slots) CEE/Control Builder - Application Development (same as C200/C300) Firmware Manager Management of Firmware Operating temperature - 0 to 60 C Certifications ATEX, CE, UL, CSA & CSA US, RoHS compliant Component Level Certifications (Honeywell cabinet not Required)

10 Honeywell ControlEdge Unit Operations Controller Redundant Controller Options 1. Redundant power supply option 60W (110/240 VAC, 24VDC) 2. PSM Module (optional Power status module) 3. Redundant CPM option (Redundancy can be added later) 4. SD memory card slot (future use) 5. Support up to 12 IO Cards/Rack (4, 8, 12 Slot Racks) 6. Uplink ports for FTE communications 7. Downlink ports to IO Network (Ring or Star) Channel Universal IO module Rack to Rack Redundant Controller Option in 2018

11 Controller (CPM) & IO Rack Scanner (EPM) FTE CPM EPM 900 IO & Ethernet/IP

12 Controller (CPM) & IO Rack Scanner (EPM) FTE CPM EPM Switch

13 Human Factors Security Cover Cover prevents accidental memory card ejection and helps secure Ethernet cables in place Reduce Human Error Wide Access IO Door Plastic doors with a metal hinge - when opened, enables unobstructed access and visibility to the terminal blocks and the paper labels Faster Wiring and Troubleshooting

14 Potential Phase 2 (2018Q2) & Phase 3 (2019Q1) IO Modules UIO 24VDC UAI TC, RTD, V, 4 Wire DI 24VDC DI 120/240 VAC DO 24VDC DO 120/240 VAC Phase 2 IO modules offer multiple choices and flexibility in system design to meet specs Phase 3 Improves our ability to serve more applications needing AC/ DC or sinking/sourcing IO ability Improves product fit in Americas with AC modules for DI and DO New IO Modules Based on Proven Platform Offer Flexibility in System Configuration

15 Universal IO HART Support & FDM Integration On-board HART Support for all 16 Universal IO Channels No Extra Hardware Individual Embedded Hart Modem per channel FDM Integration Fast & Accurate Commissioning of Field Devices - Pre-built templates from FDM - Easy device configuration, downloads and uploads Better Maintenance Decisions - Simplifies diagnostics - FDM highlights device specific faults - More productive (& fewer) site trips - No need to go into hazardous areas HART-enabled UIO with FDM Integration Reduces Solution Cost and Improves Maintenance Tasks

16 LEAP Enabling Technologies Universal IO Integrated solutions increase value of individual benefits! Cloud Engineering Virtualization Keep Automation off of the critical path! Eliminate activities that generate rework! Freedom from hardware dependencies Reduce travel costs by 50% Gain 25% flexibility in your schedule Reduce your MAC capital by 30% Lean Project Execution

17 Take Project Execution off the Critical Path Start Finish Physical Functional Define Design Manufacture Configure Test Install Late Binding Virtual Controller appliance and IO References completely decouple application configuration from hardware configuration Absorb Late Changes on Projects Easily

18 IO Points & Simulation

19 REFERENCE Function Block & Simulation

20 Segmentation

21 Market Requirements Matrix Requirements Upstream, Refining, Petrochem Pharma, Spec Chem, Food & Beverage Certification Body Certification Required Required Controller Redundancy Required Required I/O Redundancy Required Rare Remote I/O Emerging Required Zone 2 Certification Required Required Increasing Environmental Specs Emerging Limited Sequence Application Petrochemical Batch Required Memory Intensive Applications Rare Required Third Party I/O System Rare Required

22 Comparing C300 & UOC Requirements Upstream, Refining, Petrochem C300 Capability Pharma, Spec Chem, Food & Bev UOC Capability Certification Body Certification Required CE, UL, CSA & CSA US, RoHS In Cabinet Required Controller Redundancy Required Supported Required Supported Certified Component not cabinet CE, UL, CSA & CSA US, RoHS I/O Redundancy Required Supported Rare Not Supported Remote I/O Emerging Universal Cabinets Required Supported via Ethernet no cabinet restrictions Zone 2 Connected Devices Required Supported Required Supported Increasing Environmental Specs Emerging -40/+55 Deg C Limited Operating temperature 0 to 60 C Sequence Application PetroChem Batch Experion Batch & SCM Required Experion Batch & SCM Memory Intensive Applications Rare Memory Limited Required Increased Memory Capacity Third Party I/O System Rare EIP/Profibus/ DeviceNet Required Ethernet/IP & PCDI

23 Don t know when tasks are coming up Inefficient operators Don t know when something is delayed Production compromised Troubleshooting is difficult Loss of quality

24 Know immediately when there is a delay Know what s coming up and respond faster Better asset utilization and batch throughput Introducing time based visualization More efficient operators

25 Know what s coming up and respond faster Timely response delivers higher quality

26 Troubleshooting is easier and faster Better asset utilization and batch throughput

27 Access the data I need on the go More efficient operators Reduced downtime

28 New Licensing Model for Easier and Earlier Estimation IO count is one of the earliest pieces of information available System architecture and hardware design are often in later project phase FEED studies on Batch projects needed to obtain good estimates Complex engineering required for estimation Delays in getting accurate system pricing

29 New Licensing Model for Easier and Earlier Estimation IO count is one of the earliest pieces of information available use IO for system licensing System architecture and hardware design are often later in project phase reduce infrastructure & hardware costs so they aren t such a large impact FEED studies on Batch projects needed to obtain good estimates simple, IO based Batch licensing Simple licensing structure and reduced hardware cost makes getting EARLY & ACCURATE system pricing easy and painless

30 Does UOC Suit My Application? Good Fit DCS Replacements reusing cabinets Applications where space is premium Existing facility with crowded IO rooms In MCCs Custom field mounted JBs Batch Process Small IO Count (500 or less) Large Discrete IO Count Poor Fit Redundant IO Existing PMIO (any IO Link) CAB Requirements Pharmaceutical, Food & Beverage, Specialty Chemical, Fine Chemical, Pulp & Paper, Terminals Upstream Oil & Gas, Refining Large Petrochemical

31 Batch Control / Discrete Control Integrated Options Common Engineering Station Common Operator Station Experion Server Common Field Device Manager Control Execution Environment Via Control Builder IEC Environment Via ControlEdge Builder Unit Operations Controller Batch Production Plant ControlEdge PLC Product Transport System

32 Batch Control / SIL 2 Safety Control Options Common Engineering Station Common Operator Station Experion Server Common Field Device Manager Control Execution Environment Via Control Builder Unit Operations Controller Batch Production ControlEdge HC900 SIL 2 System HCD Designer for SIL 2 Applications