Overview of DCS Technologies. Renaud Barillère - CERN IT-CO
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1 Overview of DCS Technologies Renaud Barillère - CERN IT-CO
2 DCS components Extensions SCADA Supervision OPC or DIM Ethernet PLC FE (UNICOS) Fieldbus Custom FE Process management Fieldbus protocols Field management
3 SCADA Purpose Display, Archiving, Alarm handling, Access control. User triggered actions. Automatic actions. PVSS pure vanilla versus Framework Additional functionality for Operators (e.g FSM) Developers (e.g. panels). June 2002 Renaud Barillère CERN IT-CO 3/23
4 Middleware ETM s COTS A few proprietary protocols OLE for Process Control (OPC DA) Custom DIM Others In preparation (by ETM for CERN) UNICOS protocol Modbus TCP/IP June 2002 Renaud Barillère CERN IT-CO 4/23
5 OPC Overview Set of DCOM interfaces Data Access Alarms & Events Historical Data Access June 2002 Renaud Barillère CERN IT-CO 5/23
6 OPC is client/server OPC Client OPC Client OPC Server Process Data OPC Server Process Data June 2002 Renaud Barillère CERN IT-CO 6/23
7 OPC data model OPC Client OPC Client OPC Server OPC Group OPC Group OPC Group OPC Item OPC Item OPC Item OPC Item OPC OPC Item Item OPC Item Process Data June 2002 Renaud Barillère CERN IT-CO 7/23
8 OPC Data Access mechanisms Three kind of access Read/Write Synchronous/Asynchronous Device/Cache Subscription Update rate Dead band Refresh Flags Time stamp and quality June 2002 Renaud Barillère CERN IT-CO 8/23
9 OPC in DCS 1/2 COTS OPC DA servers PLCs (Siemens, Schneider, Wago) Fieldbuses (Profibus) Devices (CAEN SY1527) Custom OPC DA servers Standard ELMB Old CAEN crates, ISEG, Wiener June 2002 Renaud Barillère CERN IT-CO 9/23
10 OPC in DCS 2/2 New COTS OPC servers CAEN ISEG Wiener (PS and Fan tray) PVSS (2.12) New custom OPC servers Standard ELMB June 2002 Renaud Barillère CERN IT-CO 10/23
11 OPC Trends New Specifications DA 3.0, DX, Batch XML Market A lot of DA servers Fieldbuses, PLC, devices and SCADA DA clients SCADA Other (office, expert systems, ) Some A&E servers June 2002 Renaud Barillère CERN IT-CO 11/23
12 DIM 1/2 TCP/IP based middleware Publish/Subscribe mechanism Available for a large set of platforms and OS VMS (VAX and APHA) UNIX flavours (HP-UX, Sun-OS, Sun-Solaris, IBM-AIX, DEC-OSF, Linux) Windows Real-time OSs (OS9, LynxOS, VxWorks) June 2002 Renaud Barillère CERN IT-CO 12/23
13 DIM 2/2 Temporary JCOP solution Integrated in PVSS A FW component In production in many experiments June 2002 Renaud Barillère CERN IT-CO 13/23
14 Modbus TCP/IP Based on the old TCP/IP A very simple protocol to read/write bits and registers. Modbus TCP/IP: a de facto standard. Specifications and sources available on Modicon web site. June 2002 Renaud Barillère CERN IT-CO 14/23
15 Programmable Logic Controllers Diskless computers Modules: I/O, Communication, others Remote I/O Specific Software OS, Firmware IDE and Programming languages Domains: industrial control Closed loop, regulation, safety June 2002 Renaud Barillère CERN IT-CO 15/23
16 PLC in DCS Recommended PLCs Schneider, Siemens Others E.g.: Wago Purpose Gas, Magnet, DSS, Cooling, Integration OPC or specific PVSS drivers June 2002 Renaud Barillère CERN IT-CO 16/23
17 PLC Trends HW evolution IT CPUs, memory OPC, Web, SNMP, Open IDE. Security June 2002 Renaud Barillère CERN IT-CO 17/23
18 UNICOS An application framework For both SCADA an PLC levels HW/SW Schneider PLCs and PCVue32 Is being ported towards PVSS In DCS For the Gas Control System Others? June 2002 Renaud Barillère CERN IT-CO 18/23
19 Display types Synoptics Framework content SCADA PLC Trends(Predefined/Configurable ) Lists(Alarm, Event, Object) Diagnostics, info Basic background design Display navigation facility Object presentation Display element (color codes) Faceplate Online / History trend Diagnostic screen Object selection mechanism Mode management Manual, Auto, Forced, Local Activity state On/Open. Off/ close, position Interlock,Warning status Full stop, Temp stop, Start interlock, acknowledged IO-error, auto/manual Output setting June 2002 Renaud Barillère CERN IT-CO 19/23
20 Custom Front-End HW solutions PC (Std, Industrial, Credit card) VME Other SW solutions Integration of drivers Device access strategy Integration in PVSS Communication (OPC, DIM, ) Configuration June 2002 Renaud Barillère CERN IT-CO 20/23
21 Recommended Fieldbus Recommended at CERN CAN: PS and ELMB Profibus: Industrial control WorldFIP: custom RT Ethernet Complex devices Distributed bus couplers June 2002 Renaud Barillère CERN IT-CO 21/23
22 Fieldbus integration CAN: cards, OPC or PLC Profibus: cards, COTS OPC or PLC WorldFIP: an Ethernet gateway. Ethernet: Proprietary protocol: OPC Modbus: OPC and PVSS Driver June 2002 Renaud Barillère CERN IT-CO 22/23
23 Conclusion A large set of components the list is not exhaustive A potential heterogeneity Frameworks are a solution June 2002 Renaud Barillère CERN IT-CO 23/23
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