SensEnable 56WM. Wireless Power Meter User Guide

Transcription

1 SensEnable 56WM Wireless Power Meter User Guide

2 This guide covers: Installation of a new wireless power monitoring system, including 56WM wireless power meter and Emerson Wireless Gateway TM Adding new 56WM wireless power meter (and Emerson Wireless Gateways, if necessary) to expand an existing wireless network. Wireless Power Meter View 1 Wireless Power Meter View 2 Wireless Gateway 1410

3 Contents A. Installing and Configuring Emerson Wireless Gateway 5 A.1 Tools and Materials Required 6 A.2 Assemble and Connect Emerson Wireless Gateway 6 A.3 Configure Emerson Wireless Gateway 7 A.4 Mount the Emerson Wireless Gateway 10 B. Installing 56WM 11 B.1 Mounting a 56WM 12 B.2 Wiring Connections on the 56WM 12 B.3 Completing the Field Installation 13 B.3.1 Wiring the CTs 13 B.3.2 Connecting Hinge CTs to a Load 14 B.3.3 Connecting RōCoil CTs to a Load 15 B.3.3 CT Wire Lead Polarity 15 B.3.4 Connecting Voltage 16 B.3.5 Powering the 56WM 17 B WM Single-Phase Connections 17 B WM Wiring Diagrams 18 B Three Phase, Three Wire Connection 18 B Three Phase, Four Wire Connection 19 B Single Phase, Two Wire Connection 20 B Single Phase, Three Wire Connection 21 C. Configuring 56WM 23 C.1 Verifying the 56WM Setup with PhaseChek 24 C.2 Power Meter Configurations Using ViewPoint 25 C.2.1 Installing the ViewPoint Software 25 C.2.2 Connecting a Communication Cable 26 C WM Setup 27

4 C.2.4 Current Transformer Setup 28 C.2.5 Selecting a Scalar 29 C.2.6 Real-Time Values 30 C Using Real-Time Values to Verify Setup 30 D. Configuring Wireless Network 31 D.1 For Deployment of New Systems 32 D.2 For Expansion of Existing Systems 34 D.3 Configuring WirelessHART Interface 36 E. Appendix 39 Troubleshooting and Support 40 To Get Support 40 Best Practices 41

5 A. Installing and Configuring Emerson Wireless Gateway 56WM User Guide 5

6 A.1 Tools and Materials Required Laptop/PC recommended requirements: operating system Windows XP Professional, Service Pack 3 Windows Server 2003, Service Pack 2 Windows Server 2003 R2, Service Pack 2 Windows Server 2008 Standard Edition, Service Pack 2 Windows Server 2008 R2 Standard Edition, Service Pack 1 Windows 7 Professional, Service Pack 1 Windows 7 Enterprise, Service Pack 1 Windows 8 Enterprise, Service Pack 1 Recommended applications Internet Explorer 8.0 or greater Google Chrome Additional kit materials (if purchased) Emerson Wireless Gateway Gateway power supply USB drive preloaded with configuration utility A.2 Assemble and Connect Emerson Wireless Gateway 1. Connect power to the Emerson Wireless Gateway. 2. Screw on the Emerson Wireless Gateway device antenna. 3. Connect the Ethernet (LAN) cable to Port 1 on Emerson Wireless Gateway and connect the other end to the PC/laptop. 4. Wire power supply to power input terminals of the terminal block (supplied). Verify that the polarity is correct. 6 56WM User Guide

7 A.3 Configure Emerson Wireless Gateway 1. On the PC/laptop, navigate to: Control Panel>Network and Internet>Network Connections>Change Adapter Settings 2. Look for the LAN (Local Area Network) adapter. 3. Right click to view Properties. 4. In Properties, find and click on TCP/IPv4 then click the Properties button. 56WM User Guide 7

8 5. Click Use the following IP address then enter in the IP address block, in the Subnet Mask block and in the Default gateway block. Click OK. 6. Disable all other network connections. 8 56WM User Guide

9 7. Open Internet Explorer and type in the address bar then press Enter. 8. When the security certificate warning appears, click Continue to this website. 9. Log in to the Emerson Wireless Gateway interface with the factory default credentials: User Name: admin Password: default admin default You have now accessed the Emerson Wireless Gateway. 56WM User Guide 9

10 A.4 Mount the Emerson Wireless Gateway 1. Locate the Emerson Wireless Gateway to ensure line-of-sight to as many Wireless Devices as possible. See Best Practices in the Appendix for additional information. 2. Install the provided DIN rail using appropriate fasteners. 3. Apply pressure forward to snap the back of the Emerson Wireless Gateway unit securely onto the DIN rail. 4. To remove the Emerson Wireless Gateway, place a flat or round object (i.e. a screwdriver) into the DIN clip and apply slight pressure downwards. Once released, pull the unit backwards and down to disengage it WM User Guide

11 B. Installing 56WM 56WM User Guide 11

12 B.1 Mounting a 56WM WARNING! Remove the meter from all sources of voltage before mounting. The 56WM must be installed in an approved electrical panel or enclosure using proper installation practices according to the local electrical codes. To mount the 56WM, use the two tabs provided at both ends of the case. Securely mount the 56WM near a dedicated circuit breaker. 1. Mounting tabs, located on each end of meter case HART Communication Terminals 3. USB Connector 4. DIN-Rail Mounting Spring Clips 5. CT Connectors 6. Voltage Connectors 7. Antenna B.2 Wiring Connections on the 56WM High voltage MAY BE PRESENT. Risk of electric shock. Life threatening voltages may be present. Qualified personnel only. 56WM has the following connections: USB port for powering the meter and communicating during setup Three CT inputs Four voltage connections. Voltage leads are customer supplied 56WM meters are self-powered from L1 and L2 Banana jacks for configuration with a HART modem DID YOU KNOW? 56WMs must be installed ahead of, or upstream of any variable frequency drive. 56WMs should always be connected to a stable 50Hz or 60Hz line WM User Guide

13 B.3 Completing the Field Installation Follow these steps to complete the field installation of your 56WM: Connect the provided antenna to the 56WM. Connect USB cable to ensure power up and then disconnect. Connect the CTs. See Wiring CTs. Connect the voltage and power the meter. See Connecting Voltage. Configure 56WM with ViewPoint Software and HART Talk. B.3.1 Wiring the CTs CT Wiring Connections Hinge 2 wire: (+,-) RōCoil 3 wire: (+,, shield) 1. Attach the CTs onto the 56WM connections labeled CT1, CT2 and CT3 2. Place the CTs on the phase conductors of the load to be monitored and corresponding to the phase of the voltage conductors. The CT labeled CT1 must be placed on L1 phase voltage conductors, CT2 must be on the L2 voltage and CT3 on the L3 voltage. Refer to PhaseChek later in section C for information about the CT LEDs and verifying the CT installation. 56WM User Guide 13

14 B.3.2 Connecting Hinge CTs to a Load 1. Unclip the CT by pushing out on the edge. DID YOU KNOW? Correct orientation of a CT is required to ensure proper measurement. If an arrow is shown on the CT label, it should be pointed toward the load. Otherwise, use the instructions printed on the CT. 2. Connect CT around the load conductor to be measured. Make sure the maximum current of the conductor does not exceed the maximum CT rating listed on the CT data sheet. 3. Clip the CT back on to the load conductor. The conductor should be in the inside of the CT window. 4. Repeat Steps 1-3 if you are using more than one CT. 5. Connect the white wire on the CT to the positive terminal on the 56WM. 6. Connect the black wire on the CT to the negative terminal on the 56WM WM User Guide

15 B.3.3 Connecting RōCoil CTs to a Load To install the RōCoil CT to the conductor(s): 1. Open the CT by squeezing the connector latch and pulling it apart. 2. Connect the CT around the load conductor to be measured. Orient the CT so that the arrow on the CT case points in the direction towards the load. Make sure the maximum current of the conductor does not exceed 5,000 amps. Push the connector back together with the conductor within the loop of the CT. Repeat the steps above when installing more than on RōCoil CT. To connect the CT wires to the terminals on the 56WM: 1. Connect the CT s brown wire to the negative terminal on the connector. 2. Connect the CT s white wire to the positive terminal on the connector. 3. Connect the bare shield wire from the RōCoil to the S shield terminal on the connector. This will reduce interference and improve accuracy B.3.3 CT Wire Lead Polarity CT Type CT Lead + CT Lead Split Core mv White Black RōCoil White Brown 56WM User Guide 15

16 B.3.4 Connecting Voltage 1. Connect the voltage conductor(l1, L2, L3, and N, as necessary) to the 56WM. A voltage conductor of 14 AWG THHN Minimum 600VAC rating (or equivalent in order to maintain 600VAC safety rating of the device) is required. IMPORTANT: The neutral connection must always be connected for the power meter to function properly. If there is no neutral wire at the measurement point, the neutral connection must be connected to earth ground. 2. Connect the leads to the circuit breaker. a) Refer to the wiring diagrams in for wiring connection specifics. Follow local electrical codes during this installation b) IMPORTANT: Verify the circuit breaker is marked as the disconnect breaker for the meter. DID YOU KNOW? The Power Meter is rated at 600V Over-Voltage Category III. Cat III is for measurements performed in the building. Examples are measurements on distribution boards, circuit breakers, wiring including cables, bus bars, junction boxes, switches, and socket outlets in a fixed installation, and equipment for industrial use. Other equipment could include stationary motors with a permanent connection to the fixed installation WM User Guide

17 B.3.5 Powering the 56WM Connect the 56WM with a 14 AWG THHN Minimum 600VAC rated (or equivalent in order to maintain 600VAC safety rating of the device) voltage conductors as close as possible to a building-installed, dedicated circuit breaker. Marker the circuit breaker as the disconnect for the 56WM. Refer to the wiring diagrams for specifics of the wiring connections. Follow local electrical codes during the installation. 56WM meters are self-powered from the L1 and L2 lines. When VAC or DC is placed across the L1 and L2 conductors, the three phasing LEDs begin to flash in sequence. B WM Single-Phase Connections The 56WM can be used to monitor single-phase loads. See 56WM Wiring Diagrams for additional installation information System Values NOTE: System values are the sum of L1 + L2 + L3 measurements. System values may not be meaningful since two different devices or loads can be monitored by a single 56WM element. When paired with the right voltage phase, each CT provides individual kw/kwh readings for that CT channel. 56WM User Guide 17

18 B WM Wiring Diagrams B Three Phase, Three Wire Connection 18 56WM User Guide

19 B Three Phase, Four Wire Connection 56WM User Guide 19

20 B Single Phase, Two Wire Connection 20 56WM User Guide

21 B Single Phase, Three Wire Connection 56WM User Guide 21

22 22 56WM User Guide

23 C. Configuring 56WM 56WM User Guide 23

24 C.1 Verifying the 56WM Setup with PhaseChek The 56WM uses three bi-color PhaseChek LEDs. These LEDs provide the following information: All LEDs are green the system power factor is greater than 0.55 and the CTs are properly placed on the corresponding voltage phases. Any one LED is red there is a phasing connection error. Two LEDs are red and one is green two CTs are reversed. All three LEDs are red all CTs are incorrectly connected. PhaseCheck LED Error Resolution CT1 CT2 CT3 Error Description Correction l l l l l l 24 56WM User Guide Setup is correct and the system power factor is greater than or- All CTs are disconnected All CTs are incorrectly connected -or- The system power factor is less than 0.55 l l l CT2 and CT3 are reversed l l l CT1 and CT2 are reversed l l l l l l l l l CT1 is swapped with either CT 2 or CT3 CT2 is swapped with either CT 1 or CT3 CT3 is swapped with either CT 1 or CT2 l l l CT1 and CT3 are reversed Connect the CTs Rotate the CT connections by one position by moving CT1 to CT2, CT2 to CT3, and CT3 to CT1, until all LEDs are green. The system power factor is less than 0.55 but the CTs are connected Switch the position of the CTs flashing red Switch the position of the CTs flashing red Switch CT1 with CT 2 -or- Swith CT1 with CT3 Switch CT 2 with CT1 -or-- Switch CT2 with CT3 Switch CT3 with CT1 -or- Switch CT3 with CT2 Switch the position of the CTs flashing red

25 Did You Know? If the total system power factor is less than 0.55, the LEDs will be red even if connected properly. This situation is rare but could occur if, for example, the load to be monitored is a lightly loaded electric motor where it is common for the power factor to be less than 0.55 and the corresponding LEDs will be red. C.2 Power Meter Configurations Using ViewPoint C.2.1 Installing the ViewPoint Software The ViewPoint software is designed to allow for easy configuration of the 56WM for different current transformers, check readings, and verify correct setup. The 56WM uses ViewPoint software to communicate with the meter. It needs to be installed on any computer communicating with the 56WM. ViewPoint is compatible with Windows 7 (32 or 64 bit), Windows 8 Pro, Vista (32 or 64 bit), or XP. Start the installer by double-clicking ViewPointInstaller_4.exe. The communication screen is displayed when ViewPoint is first started. ViewPoint software serves several functions, such as setting up a meter, getting real-time values, and read/write registers and objects, but for the purpose of prepping for field installation only three are important to the process: Communications and Meter Setup. The other functions are described later in this document. 56WM User Guide 25

26 C.2.2 Connecting a Communication Cable A USB cable can be used to power and communicate with the 56WM. When using a USB cable with a PC, each USB port on the PC generates a unique COM port in the ViewPoint software. For Communication: Select USB/RS-485. In the PC COM Port: drop down menu, select COMxx DENT USB (COMxx) to communicate with the 56WM. The meter will start communicating to the ViewPoint by pressing the Connect button. The Model Number, Serial Number, and Firmware Version will appear to confirm the connection is open. NOTE: A USB driver is installed when you install the ViewPoint software WM User Guide

27 C WM Setup Once communication is established between the PC and the 56WM, the device is ready to be configured for the field. This is accomplished in the Meter Setup tab of ViewPoint. The settings for the 56WM can be viewed by clicking on Retrieve Meter Setup. The Meter Setup screen allows unique changes to an element on the 56WM. Within the element, CT Phase, Type, Amps, and Phase Shift are entered, based on wiring connection, for CT1, CT2, and CT3. The type of wiring connection is also entered for the element. Overall, a demand window of 1 60 minutes is available for the recording of values and a line frequency of 50 Hz or 60 Hz is selectable. NOTE: For the 56WM, peak demand is calculated using a moving average across the selected demand window size. Each minute the total consumption is recalculated and compared to the last demand window. If the new window is larger than the last recorded value it is recorded. This value is calculated during the sampling of the waveform. 56WM User Guide 27

28 C.2.4 Current Transformer Setup Begin setup by entering an amount of time (1-60 minutes) into the Demand Window and selecting a line frequency from the drop-down list. NOTE: The default time is 15 minutes. Use the following steps within an element: 1. Depending on the wiring connection, make changes to CT1, CT2, and/or CT3. CT Phase Shows the voltage of the referenced CT CT Type Use the drop-down list to select the type of CT attached to the 56WM. CT Amps Enter the amperage rating. CT Phase Shift Enter in degrees the phase shift of the CT. The default is 1.1. Hinge Clamp On Split Core Small Split Core Medium Split Core Large Split Core High Accuracy Current Transformers Mini 20A Mini 50A MIDI 100A MIDI 200A CT-CON-0150EZ CT-CON-1000 CT-SCS-0050 CT-SCS-0100 CT-SCM-0100 CT-SCM-0200 CT-SCM-0400 CT-SCM-0600 CT-SCL-0600 CT-SCL-1000 Recommended CT Phase Shift Values CT-SHS WM User Guide

29 2. Select Digital Output as Off from the drop-down menu if not already selected. 3. Select a Data/Digital Scalar from the drop-down list. 4. Click on Send Setup to Meter to complete the process. C.2.5 Selecting a Scalar CT Size or Max Current 3-phase Loads 230 volts 460 volts 50 Scalar 1 Scalar Scalar 2 Scalar Scalar 2 Scalar Scalar 2 Scalar Scalar 2 Scalar Scalar 3 Scalar Scalar 3 Scalar 3 The 56WM can read real-time and register values by using the ViewPoint software. Variables such as Volts, Amps, KW, KVA, KVAR, dpf, apf, and kwh can be read from the Real-Time Values. The Auto- Update can be checked for continuous updates. 56WM User Guide 29

30 C.2.6 Real-Time Values The Real-Time Values screen shows current readings to verify the system is configured properly. The tables display the real-time values of Volts, Amps, KW, KVA, KVAR, apparent power factor (apf), and displacement power factor (dpf) for Phase L1, Phase L2 and Phase L3. This screen also displays the CT Type connected to the 56WM and the CT Value. Click Update to retrieve the values from the 56WM. -or- Select the Auto-Update checkbox to automatically update approximately every few seconds. C Using Real-Time Values to Verify Setup Values displayed for Volts, Amps, KW, etc., should make sense, meaning the values in the table are relevant for the service being measured. This indicates the 56WM setup is correct. It may also be useful to use a handheld amp meter to test the current and compare its readings to the values provided on the Real-Time Values screen WM User Guide

31 D. Configuring Wireless Network 56WM User Guide 31

32 D.1 For Deployment of New Systems This is the most common form of deployment. In batch deployment, you will be installing a factory-new Emerson Wireless Gateway and 56WM WM is shipped with a factory default NetID and Join Key already programmed. Therefore the NetID and Join Key of the factory-new Emerson Wireless Gateway and 56WM will match. The factory default NetID and Join Key are listed below: NetID: 1229 Join Key: e f524b53 524f434b 2. Once a zone is established at the site, the technician will mount and turn on the Emerson Wireless Gateway first, following the instructions in this guide. 3. Make sure there is no other Emerson Wireless Gateway in the area with the same NetID and Join Key. 4. Turn on the 56WM, following instructions in this guide, preferably after installing them in their final locations. Start with the 56WM located nearest to the Emerson Wireless Gateway. 5. To log in to the Emerson Wireless Gateway Web Interface, obtain the login credentials for the Emerson Wireless Gateway. The factory default login credentials are: User: admin Password: default admin default 32 56WM User Guide

33 6. Wait until all of the 56WMs have appeared and are reporting sensor data on the Emerson Wireless Gateway Web Explorer. (Network Formation) NOTE: The time for the network formation will vary depending on the wireless module count and configuration. If individual wireless modules fail to connect, see Troubleshooting instructions in the Appendix. 7. Go to the Emerson Wireless Gateway menu at System Settings> Network > Network Settings and type in the new or specified NetID and Join Key. 56WM User Guide 33

34 8. Press Save Changes. The Emerson Wireless Gateway will push the new NetID and Join Key to the 56WM in the network. The time for this to occur will vary depending on the 56WM count and configuration. 9. Wait until the Emerson Wireless Gateway updates the Network Settings page, do not refresh the browser page during this process. When the Network Settings have been updated select RESTART APPS button. A reboot can take several minutes. Wait for the network to form and then move on to the next network deployment. 10. After the Network Settings have been updated if the Emerson Wireless Gateway does not include a prompt with the RESTART APPS button, the Emerson Wireless Gateway will need to be manually restarted. To manually restart the Emerson Wireless Gateway go to the menu System Settings > Gateway > Backup & Restore and click Restart App to restart the Emerson Wireless Gateway. D.2 For Expansion of Existing Systems 1. Acquire the IP address of the Emerson Wireless Gateway from IT Manager. [Ex ] Open the web browser, type in IP Address as a URL [Ex. then press Enter. 2. When the security certificate warning appears, click Continue to this website WM User Guide

35 3. To log in to the Emerson Wireless Gateway Web Interface, obtain the login credentials for the Emerson Wireless Gateway. The factory default login credentials are: User: admin Password: default 4. Go to the Emerson Wireless Gateway network menu at System Settings > Network > Network Settings (see illustration below) 5. Go to the Show Join Key option, click Yes. (see illustration below) 6. Make note of the Network ID and Join Key. 7. Next turn on the 56WM to begin expanding the existing network. NOTE: See installer notes and worksheets in the Appendix for planning and record keeping. 56WM User Guide 35

36 D.3 Configuring WirelessHART Interface 1. Configure 56WM Wireless Device Settings 2. Install necessary USB drivers 3. Install HART Talk (Desktop icon shown to right) 4. Device can be configured through the USB interface cable connected to a PC 5. Instructions for USB connection to PC a. Open HART Talk b. Device must be powered on through USB (LEDs should illuminate green and cycle in series) c. Press Connect d. Select the Serial HART option and then choose the correct COM port. Then choose the provided HDF file by using the Browse feature. Then Press OK WM User Guide

37 e. Send a Command 0 by clicking on Number 000 and pressing the Send button. Command 0 will confirm communication and return the device specific information shown below. f. To set the Network ID, use Command 031_773 Write Mesh Network ID. Enter the desired Net ID in the dialogue box and press the Send button. A confirmation will be shown once the command is sent. 56WM User Guide 37

38 g. The Network Join Key can be written to the device using Command 031_768. Each of 4 Join Key dialogue boxes must be filled in. The first two characters should always be &H to indicate that the string is in Hex. Did You Know? Many of the 56WM objects/ registers are real-time values such as instantaneous watts or power factor. However, some objects are accumulated values such as kwh, kvarh, kvah and various Peak Demand (kw) values. h. Before using the power meter for accumulated measurements, reset the accumulated measurements to 0 by selecting Command 201 and press the Send button. Note: This command should be used in the future to clear accumulated measurements as necessary. i. After performing a Write Mesh Network ID or Write Join Key a Perform Master Reset, Command 042 must be sent WM User Guide

39 E. Appendix 56WM User Guide 39

40 Troubleshooting and Support Emerson Wireless Gateway Related Problem The 56WMs cannot connect to the Emerson Wireless Gateway The Emerson Wireless Gateway cannot retrieve data from the 56WMs The 56WM is reporting out of range, bad or invalid values for its sensor readings on the Emerson Wireless Gateway The status of the 56WM is shown as red, indicating a warning or an error, on the Emerson Wireless Gateway There is a warning icon displayed on the Emerson Wireless Gateway Explorer view and/or on the thirdparty client software How to find additional information about the Emerson Wireless Gateway Solution(s) Ensure that the 56WMs are configured with the correct NetID and Join Key. If using Access Control List (ACL) ensure that the 56WMs are joining the gateway by adding the 56WMs from the Join Failures list to the ACL table Restart both the Emerson Wireless Gateway and the 56WMs Restart the 56WM Click on the red status icon and note the status indicators and their state. Use HART Talk to issue a Perform Master Reset command to reset the device. If the red status persists, contact the manufacturer for support Verify that the user-configurable alarm threshold has been met then consult the local manufacturer field technician Go to the Emerson Wireless Gateway web interface then go to Help>Manual and follow the link To Get Support On the Web: anthony.capizzi@emerson.com By Phone: Anthony Capizzi Application Engineer WM User Guide

41 Best Practices Emerson Wireless Gateway Location and Installation 1. Emerson Wireless Gateways should be mounted 6 feet above the majority of facility infrastructure and equipment to ensure maximum range and penetration into the zone. 2. Maximize the number of 56WMs in line-of-sight with the Emerson Wireless Gateway. This may lead to more efficient network formation and faster overall start-up time. Configuring Wireless Systems Below are the manufacturer s default NetID and Join Key: NetID: 1229 Join Key: e f524b53 524f434b Identifying the Correct Serial Port It is critical to verify that you choose the correct serial port when configuring the wireless device. Use the following steps to find the correct serial port. 1. Navigate to the Desktop of your computer 2. Right-click on My Computer and select Properties 3. In the Properties menu of My Computer, select Device Manager from the left pane. 4. In Device Manager, expand the Ports option and make note of the serial port number for the Dent USB for 56WM power meter specific configuration and the EVK1XXX Virtual Com Port for wireless configuration. 56WM User Guide 41

42 Expansion of Existing Networks In an existing network where the Network ID and Join Key of the new 56WM and the existing Emerson Wireless Gateway do not match: More Than 10 Wireless Devices: Change the Network ID and Join Key of the existing Emerson Wireless Gateway to match the Network ID and Join Key of the new 56WM. After all Wireless Devices (existing and new) have joined the Emerson Wireless Gateway, change the Emerson Wireless Gateway back to its unique Network ID and Join Key. Less Than 10 Wireless Devices: Change the Network ID and Join Key of each wireless device to match the existing gateway. System Commissioning Guidelines When commissioning a wireless network the items below are key in optimizing network performance: Verify that each wireless device has at least three neighbors. Verify that each wireless device is updating at the desired rate. Verify that each wireless device is connected with a reliability >99.99%. Verify that a minimum of 5 Wireless Devices or 10% of the network, whichever is larger, are connected directly to the Emerson Wireless Gateway. Additional technical documents are available from the following websites: WM User Guide

43 LOCATION MAC ADDRESS 56WM User Guide 43

44 T-O-D Form # TOD-26 (12/15) Emerson, SensEnable and WirelessHART are trademarks of Emerson Electric Co. or one of its affilitaed companies All rights reserved.