Finally a dictionary for manufacturing terms!

Transcription

1 Roadmap for IIOT

2 Finally a dictionary for manufacturing terms! All devices output in the same language Machine Status Tooling Data File transfer / management Parts Info Robot / barfeed interface

3 How MTConnect Works OEM Created Machine Data Output Data Register 10 = 1 Switch 1 Status = 1 Data Register 7 = 80 Switch 2 Status = 0 Data Register 9 = Adapter Usable MTConnect Data Machine Mode = MDI X Axis Home Spindle Load 80% Coolant Off Spindle RPM = Machine Data Translator

4 Adapters can be Hardware or Software API Software Adapter RS232 Hardware Adapter MTConnect Agent Digital I/O Hardware Adapter

5 How it Works Adapters are OEM code that pump data into the AGENT for consumption by client apps. Agents answer all requests for data sent by the users. Web service on port Agent Adapter Stateless (Request / Response)

6 Web Response from Google.com Web Response from MTConnect Agent

7 With MTConnect Common Data model. Data tags are Normalized Machine Data Translator AUTOMATIC ACTIVE FEEDRATEOVERRIDE Same dashboard for all devices AUTOMATIC ACTIVE FEEDRATEOVERRIDE

8 Read Only Protocol (High level of Security) Each device can read status of other devices and be SMART about surroundings

9 The Idea of Plug and Play MTConnect Interfaces Mazak has developed a MTConnect Barfeed Interface Mazak has developed a 1 to 1 MTConnect Robot Interface Future of MTConnect is intelligent decisions through analysis.

10 Robots (the promise of many to many ) I need a work piece! I m busy over here. I want robot #3 to do it. I can load machine #2 I can load machine #2 Ok. I will! I m busy over here.

11 Pure Enterprise Resource Planning (ERP) Microsoft Dynamics Database Quality Capacity Planning Maintenance Pre emptive Diagnostics Workplace Safety Tool Management Utilization (Merlin) OEE (Merlin) MES (Merlin) Simple Dashboards ismart Current Focus (Data Dictionary) MTConnect (Implied Semantics / Expressed meanings) New Machines Tool Presetters Paint Systems Anodizing Lines CMMs Assembly Sensors Legacy Equipment Press Brakes Grinders Wire EDM Profibus Ethernet I/P OPC UA

12 Security Concerns at Every Level Plant Network Global Network Shop Network Machine Network

13 Shop Floor Office/Enterprise vlan ERP DNC OEE

14 Design Goals for Security Provide a formidable solution to address today s cyber security concerns. Meet IT requirements for control and security of Shop Floor and Plant Network. Create a Communications HUB for one or more machines / devices Provide free flow OPEN communications via MTConnect to Enterprise or cloud Expandable platform for future capabilities

15 Launch Platform for IIOT! Maintenance Utilization/OEE Preemptive Diagnostics Enterprise Integration

16 Security from Within Factory Network AGENT runs on #2 core and exposes MTConnect to factory network Agent 5000 Cisco IE4000 VLAN Virtual Local Area Network Adapter 7878 Protect factory network from Legacy connections WIN95/WIN98/WIN2k/WINXP

17 Allow Process/software applications to communicate Factory Network Cisco IE4000 VLAN Virtual Local Area Network Tool Management DNC, etc Access Control List (ACL) WIN95/WIN98/WIN2k/WINXP

18 Collection of Sensor Data for Maintenance Factory Network Cisco IE4000 VLAN Virtual Local Area Network Agent 5000 Adapter 7878 Adapter 7878 database

19 Collection of Process Data Factory Network Cisco IE4000 VLAN Virtual Local Area Network Agent 5000 Adapter 7878

20 Collection of Utilization / OEE Data Factory Network Cisco IE4000 VLAN Virtual Local Area Network Agent 5000 Adapter 7878

21 Large Initial Gains Capitalizing on the Low Hanging Fruit 100% Overall Gains 90% 80% 70% 60% 50% 40% 30% 20% Gamification Eliminating Programming Artifacts Corrected Cycle Times Fixture ROI 10% 0% Installation 30 Days 90 Day 120 Days Future Actual Gains Potential Benefits

22 Diminishing Returns Visualization Utilization O.E.E. $ $$$$

23 How to get on the Road to IIOT Educated yourself. (MTConnect Bootcamp) Get Connected. (Start Small, Think big) What is your end goal? (Visualization, Utilization, OEE, Integration) Consider security NOW! (SmartBox)

24 The Win / Win Situation We all know the problems. What can MTConnect and its Data Accomplish. Tool to identify problems and log their associated costs. Providing the data needed to justify the solutions. Create meaningful understanding.

25 Thank you! Q&A