Roadmap For The Industrial Internet Of Things (IIOT) Neil Desrosiers Mazak Corporation

Transcription

1 Roadmap For The Industrial Internet Of Things (IIOT) Neil Desrosiers Mazak Corporation

2 Two Constants on the Road to IIOT Connectivity - > (How are you connecting the device) Protocol Choice - > (How are you transmitting useful information) Drivers = Scalability, ROI, Future Proof

3 Finally a Data Model for manufacturing terms! All devices output in the same language Machine Status Tooling Data File transfer / management Parts Info / serialization Robot / Bar-feed interface Sensor / Maintenance Data

4 With MTConnect Common Data model. Data tags are Normalized, UTC Time tamped Dictionary of manufacturing terms ControllerMode ExecutionState RotaryVelocity MTConnect Enables Plug and Play Same dashboard for all devices ControllerMode ExecutionState RotaryVelocity

5 How it Works Agents are what make a device MTConnect Compliant. Adapters are OEM code that pump data into the AGENT for consumption by client apps. Web service on port Agent Adapter Stateless (Request / Response)

6 Web Response from Google.com Web Response from MTConnect Agent

7 Adapters can be Hardware or Software API Software Adapter API/Focus Hardware Adapter MTConnect Agent Digital I/O Hardware Adapter

8 Read Only Protocol (High level of Security) Read/Read method for interfaces Each device can read status of other devices and be SMART about surroundings

9 Pure Enterprise Resource Planning (ERP) Database Quality Capacity Planning Maintenance Pre-emptive Diagnostics Workplace Safety Tool Management Utilization OEE MES Simple Dashboards ismart Current Focus (Data Dictionary) New Machines Tool Presetters MTConnect (Implied Semantics / Expressed meanings) Paint Systems Anodizing Lines CMMs Assembly Sensors Legacy Equipment Press Brakes Grinders Wire EDM Profibus Ethernet I/P OPC-UA

10 Customer Issues Today 1. Collecting data from Machines (Only advice is from Software companies) 2. Viruses/ malware on machines infecting other machines (How to isolate) 3. General Security (Hacking, Ransomware) 4. Intellectual Property (Secure File Transfer) 5. DFARS compliance by November (DOD facilities and suppliers)

11 3 Typical Types of Customers Today Customer Solutions or BIGDATA (No 3 rd party software vendors) SQL / Oracle Data Collector #3 O.E.E./MES Vendor supplied Apps (Memex/System Insights) (Cloud or internal) #2 SQL / Oracle No Security from EDGE of network! #1 Simple Mazak Dash Boards No calculations

12 Connectivity (Security Concerns at Every Level) Plant Network Global Network Shop Network Machine Network

13 Shop Floor Office/Enterprise vlan ERP Most IT dept s do not allow factory communications to Enterprise systems. Today s solution is to Sandbox the factory floor on it s own network. (Virus, Malware, etc) DNC OEE

14 Design Goals For Connectivity Provide formidable solution to address today s cyber security concerns Meet IT requirements for control of security from SHOP to OFFICE Create a Communications HUB for one or more machines / device Provide free flow OPEN communications via MTConnect to Enterprise or cloud Expandable platform for future capabilities

15 Launch Platform for IIOT! Utilization/O.E.E. Maintenance Preemptive Diagnostics Edge/Fog Computing Enterprise Integration Assists with DFARS Compliance Avoid STUXNET

16 Apps running at the Edge SFT assists with DFARS Compliance vpn NC Programmer MTC SFT? NC Programmer

17 Manage all devices from central Location (Scalability) Fog Director Monitor security Push updates Deploy apps

18 Scanning data in transit (detect and react) Security Appliance (ISA) Security Appliance (ISA)

19 SQL / Oracle Data Collector #3 O.E.E./MES Vendor supplied Apps (Memex/System Insights) (Cloud or internal) #2 SQL / Oracle #1 Simple shop floor DashBoards No calculations

20 Connect for the Future Scalability Preventive Maintenance Expansion / Adaptability Serialization/Traceability IIOT / Industry 4.0 Big Data / Analytics Edge Compute Secure File Transfer Process Data / Documents Streaming Analytics High Frequency Sampling Utilization OEE Security controlled by IT dept

21 Thinking Small about Connectivity and Protocol IIOT / Industry 4.0 INOT / Industry Nowhere OEE Utilization

22 Thank you! Q&A