2.5. Adjustable Frequency Drives. Contents. SVX9000 Enclosed Drives. SVX9000 Drives...

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1 .5 SVX9000 Enclosed Drives Contents Description SVX9000 Enclosed Drives Product Identification Catalog Number Selection Product Selection Options Technical Data and Specifications Dimensions SVX9000 VFD Pump Panels Page V6-T-48 V6-T-88 V6-T-89 V6-T-90 V6-T-94 V6-T-98 V6-T-00 V6-T- SVX9000 Enclosed Drives Product Description Enclosed covers a wide range of the most commonly ordered options. Pre-engineering eliminates the lead time normally associated with customer specific options. Modified Enclosed applies to specific customer requirements that vary from the standard enclosed offering, such as the need for an additional indicating light or minor modifications to drawings. Consult your Eaton representative for assistance in pricing and lead time. Custom Engineered for those applications with more unique or complex requirements, these are individually engineered to the customer s needs. Consult your Eaton representative for assistance in pricing and lead time. Features NEMA Type /IP or NEMA Type /IP54 enclosures Input voltage: 08V, 30V, 480V and 575V (consult factory) Complete range of control, network and power options Horsepower range: 08V 3/4 to 00 hp I H ; to 00 hp I L 30V 3/4 to 00 hp I H ; to 00 hp I L 480V to 700 hp I H ; -/ to 800 hp I L Padlockable disconnect s and Certifications UL Listed cul Listed Volume 6 Solid-State Motor Control CA E May 04 V6-T-87

2 .5 Product Identification Enclosed 9000X Series Drive Door mounted keypad (included as standard with bypass option) SVX9000 variable frequency drive 3 Input disconnect Option P 4 Input line fuses Option P3 5 Input contactor (included as standard with bypass option) Output contactor Option PE (included as standard with bypass option) 7 Bypass contactor Option RA Option RB 8 Overload relay Option PH Option PI V control transformer Option KB 0 Bypass pilot lights and selector switches Option RA Option RB Option L Option KF Customer control and signal connection terminal block Control relay V6-T-88 Volume 6 Solid-State Motor Control CA E May 04

3 .5 Catalog Number Selection SVX9000 Enclosed NEMA Type /IP and NEMA Type /IP54 Drives Product Family SVX = Enclosed drives F07 = 3/4 hp 00 = hp F5 = -/ hp 00 = hp 003 = 3 hp 005 = 5 hp 007 = 7-/ hp 00 = 0 hp 05 = 5 hp 00 = 0 hp Horsepower Rating 05 = 5 hp 030 = 30 hp 040 = 40 hp 050 = 50 hp 060 = 60 hp 075 = 75 hp 00 = 00 hp 5 = 5 hp 50 = 50 hp 00 = 00 hp Voltage Rating = 08V = 30V 4 = 480V 50 = 50 hp 300 = 300 hp 350 = 350 hp 400 = 400 hp 500 = 500 hp 550 = 550 hp 600 = 600 hp 650 = 650 hp 700 = 700 hp 800 = 800 hp Enclosure Rating = NEMA Type /IP = NEMA Type /IP54 6 = NEMA Type /IP54 filtered Application Torque/Braking A = I L /no brake chopper B = I L /internal brake chopper D = I H /no brake chopper E = I H /internal brake chopper Enclosed Style A = Enclosed drive SVX F07 4 A A Enclosed Options 45 Door-mounted speed potentiometer 3 Door-mounted speed potentiometer with HOA selector switch 3 HAND/OFF/AUTO switch ( mm) MANUAL/AUTO ref switch ( mm) START/STOP pushbuttons ( mm) 5V control transformer (500 VA) Bypass test switch for RA and RB elapsed time meter POWER ON, RUN and FAULT pilot lights Bypass pilot lights for RA, RB bypass options Green RUN light ( mm) Green STOP light ( mm) Red RUN light Red STOP light ( mm) White POWER ON light ( mm) Misc. light ( mm) Input circuit breaker Input line fuses (00 kaic) SPD (50 ka per phase) SPD (00 ka per phase) Output contactor Output filter ( ft) MotoRx ( ft) 000 V/μS DV/DT filter Single overload relay Dual overload relays Dual overloads for bypass Manual HOA bypass controller Manual IOB bypass controller Auto transfer HOA bypass controller Auto transfer IOB bypass controller Floor stand in Floor stand in 0 in expansion 0 in expansion Space heater Space heater with CPT C = Modbus C3 = PROFIBUS DP C4 = LonWorks C5 = PROFIBUS DP (D9 connector) Communication Options 6 C6 = CANopen (slave) C7 = DeviceNet C8 = Modbus (D9 type connector) CA = Johnson Controls N Notes Local/remote keypad is included as the standard control panel. Brake chopper is a factory installed option only, see drive options on Page V6-T-49. External dynamic braking resistors not included. Consult factory. 3 Includes local/remote speed reference switch. 4 Some options are voltage and/or horsepower specific. Consult your Eaton representative for details. 5 See Pages V6-T-96 and V6-T-97 for descriptions. 6 See Pages V6-T-94 and V6-T-95 for complete descriptions. K K K4 K5 K6 KB KF KO L L LA LD LE LF LJ LU P P3 P8 PA PE PF PG PH PI PN RA RB RC RD S5 S6 S7 S8 S9 SA B = 6 DI, ext +4 Vdc/EXT +4 Vdc B = RO (NC-NO), RO (NO), therm B4 = AI (ma isolated), AO (ma isolated), ext +4 Vdc/EXT +4 Vdc VB Build Alphabetically and Numerically Varnished boards Control Options Engineered Options Type Control Control Control Control Control Control Addl. bypass Control Light Addl. bypass Light Light Light Light Light Light Input Input Input Input Output Output Output Output Output Addl. bypass Bypass Bypass Bypass Bypass Enclosure Enclosure Enclosure Enclosure Enclosure Enclosure CI = Modbus TCP CJ = BACnet CQ = EtherNet/IP C3 = RS-3 with D9 connection B5 = 3 RO (NO) B8 = ext +4 Vdc/EXT +4 Vdc, 3 Pt00 B9 = RO (NO), 5 DI 4 40 Vac input Volume 6 Solid-State Motor Control CA E May 04 V6-T-89

4 .5 Product Selection When Ordering Select a base catalog number that meets the application requirements nominal horsepower, voltage and enclosure rating (the enclosed drive s continuous output amp rating should be equal to or 08V Drives SVX9000 Enclosed Drives Input Base Drives Enclosure Size hp Current (A) greater than the motor s full load amp rating). The base enclosed package includes a standard drive, door mounted local/remote keypad and enclosure. NEMA Type /IP Frame Size Base Catalog Number If dynamic brake chopper or control/communication option is desired, change the appropriate code in the base catalog number. NEMA Type /IP54 Frame Size Base Catalog Number High Overload Drive and Enclosure 0 3/ SVXF07EA 4 SVXF07EA 4.8 SVX00EA SVX00EA -/ 6.6 SVXF5EA SVXF5EA 7.8 SVX00EA SVX00EA 3 SVX003EA SVX003EA SVX005EA 5 SVX005EA 7-/ 5 SVX007EA SVX007EA SVX00EA 6 SVX00EA 5 48 SVX05EA SVX05EA SVX00DA 7 SVX00DA 5 75 SVX05DA SVX05DA SVX030DA SVX030DA SVX040DA 8 SVX040DA SVX050DA 8 SVX050DA SVX060DA 8 SVX060DA 75 9 SVX075DA 9 SVX075DA SVX00DA SVX00DA Low Overload Drive and Enclosure SVX00BA 4 SVX00BA -/ 6.6 SVXF5BA SVXF5BA 7.8 SVX00BA SVX00BA 3 SVX003BA SVX003BA SVX005BA 5 SVX005BA 7-/ 5 SVX007BA SVX007BA 0 3 SVX00BA SVX00BA SVX05BA 6 SVX05BA 0 6 SVX00BA SVX00BA SVX05AA 7 SVX05AA SVX030AA SVX030AA 40 4 SVX040AA SVX040AA SVX050AA 8 SVX050AA SVX060AA 8 SVX060AA SVX075AA 8 SVX075AA SVX00AA 9 SVX00AA Notes For brake chopper options, see Page V6-T-58. See enclosure dimensions starting on Page V6-T-00. Includes drive, local/remote keypad and enclosure. 3 These units are current rated (75 I L hp 05 amps, 00 I L hp 6 amps). They do not meet NEC ampere ratings. Select enclosed options. Add the codes as suffixes to the base catalog number in alphabetical and numeric order. Read all footnotes. V6-T-90 Volume 6 Solid-State Motor Control CA E May 04

5 .5 30V Drives SVX9000 Enclosed Drives Input Base Drives Enclosure Size hp Current (A) NEMA Type /IP Frame Size Base Catalog Number NEMA Type /IP54 Frame Size Base Catalog Number High Overload Drive and Enclosure 0 3/ SVXF07EA 4 SVXF07EA 4.8 SVX00EA SVX00EA -/ 6.6 SVXF5EA SVXF5EA 7.8 SVX00EA SVX00EA 3 SVX003EA SVX003EA SVX005EA 5 SVX005EA 7-/ 5 SVX007EA SVX007EA SVX00EA 6 SVX00EA 5 48 SVX05EA SVX05EA SVX00DA 7 SVX00DA 5 75 SVX05DA SVX05DA SVX030DA SVX030DA SVX040DA 8 SVX040DA SVX050DA 8 SVX050DA SVX060DA 8 SVX060DA SVX075DA 9 SVX075DA SVX00DA SVX00DA Low Overload Drive and Enclosure SVX00BA 4 SVX00BA -/ 6.6 SVXF5BA SVXF5BA 7.8 SVX00BA SVX00BA 3 SVX003BA SVX003BA SVX005BA 5 SVX005BA 7-/ 5 SVX007BA SVX007BA 0 3 SVX00BA SVX00BA SVX05BA 6 SVX05BA 0 6 SVX00BA SVX00BA SVX05AA 7 SVX05AA SVX030AA SVX030AA 40 4 SVX040AA SVX040AA SVX050AA 8 SVX050AA SVX060AA 8 SVX060AA SVX075AA 8 SVX075AA SVX00AA 9 SVX00AA Notes For brake chopper options, see Page V6-T-58. See enclosure dimensions starting on Page V6-T-00. Includes drive, local/remote keypad and enclosure. 3 This unit is current rated (00 I L hp 00 amps, 6 I L hp). It is not hp rated. They do not meet NEC ampere ratings. Volume 6 Solid-State Motor Control CA E May 04 V6-T-9

6 .5 480V Drives SVX9000 Enclosed Drives Input Base Drives Enclosure Size hp Current (A) NEMA Type /IP Frame Size Base Catalog Number NEMA Type /IP54 Frame Size Base Catalog Number High Overload Drive and Enclosure 0. 4 SVX004EA 4 SVX004EA -/ 3.3 SVXF54EA SVXF54EA 4.3 SVX004EA SVX004EA SVX0034EA SVX0034EA SVX0054EA SVX0054EA 7-/ 5 SVX0074EA 5 SVX0074EA 0 6 SVX004EA SVX004EA 5 3 SVX054EA SVX054EA SVX004EA 6 SVX004EA 5 38 SVX054EA SVX054EA SVX0304EA SVX0304EA SVX0404DA 7 SVX0404DA 50 7 SVX0504DA SVX0504DA SVX0604DA SVX0604DA SVX0754DA 8 SVX0754DA SVX004DA SVX004DA SVX54DA 8 SVX54DA SVX504DA 9 SVX504DA SVX004DA SVX004DA 6, SVX504DA 0 SVX5064DA SVX3004DA SVX30064DA SVX3504DA SVX35064DA 8, SVX4004DA SVX40064DA SVX5004DA SVX50064DA SVX5504DA SVX55064DA SVX6004DA SVX60064DA SVX6504DA SVX65064DA SVX7004DA SVX70064DA Notes For brake chopper options, see Page V6-T-58. See enclosure dimensions starting on Page V6-T-00. Includes drive, local/remote keypad and enclosure. 3 The smaller enclosure Size 6 accommodates only power options, input disconnect (P) and input line fuses (P3). Bypass and other options require Size 8. Adding any standard control option will not require the larger enclosure. 4 For other options, consult factory. 5 The smaller enclosure Size 8 accommodates only power options, input disconnect (P) and input line fuses (P3). Bypass and other options require Size 9. Adding any standard control option will not require the larger enclosure. 6 Consult factory. V6-T-9 Volume 6 Solid-State Motor Control CA E May 04

7 .5 SVX9000 Enclosed Drives Input Base Drives, continued NEMA Type /IP Enclosure Size hp Current (A) Frame Size Base Catalog Number NEMA Type /IP54 Frame Size Base Catalog Number Low Overload Drive and Enclosure 0 -/ SVXF54BA 4 SVXF54BA 4.3 SVX004BA SVX004BA SVX0034BA SVX0034BA SVX0054BA SVX0054BA 7-/ SVX0074BA SVX0074BA SVX004BA 5 SVX004BA 5 3 SVX054BA SVX054BA 0 3 SVX004BA SVX004BA SVX054BA 6 SVX054BA SVX0304BA SVX0304BA 40 6 SVX0404BA SVX0404BA SVX0504AA 7 SVX0504AA SVX0604AA SVX0604AA SVX0754AA SVX0754AA SVX004AA 8 SVX004AA SVX54AA 8 SVX54AA SVX504AA SVX504AA SVX004AA 9 SVX004AA SVX504AA SVX504AA 6, SVX3004AA 0 SVX30064AA SVX3504AA SVX35064AA SVX4004AA SVX40064AA 8, SVX5004AA SVX50064AA SVX5504AA SVX55064AA SVX6004AA SVX60064AA SVX6504AA SVX65064AA SVX7004AA SVX70064AA SVX8004AA SVX80064AA Notes For brake chopper options, see Page V6-T-58. See enclosure dimensions starting on Page V6-T-00. Includes drive, local/remote keypad and enclosure. 3 The smaller enclosure Size 6 accommodates only power options, input disconnect (P) and input line fuses (P3). Bypass and other options require Size 8. Adding any standard control option will not require the larger enclosure. 4 For other options, consult factory. 5 The smaller enclosure Size 8 accommodates only power options, input disconnect (P) and input line fuses (P3). Bypass and other options require Size 9. Adding any standard control option will not require the larger enclosure. 6 Consult factory. Volume 6 Solid-State Motor Control CA E May 04 V6-T-93

8 .5 Options 9000X Series Option Board Kits The 9000X Series drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs. The drive s control unit is designed to accept a total of five option boards. The 9000X Series factory installed standard board configuration includes an A9 I/O board and an A relay output board, which are installed in slots A and B. Option Boards A B C D E Option Board Kits Option Kit Description Allowed Slot Locations Field Installed Catalog Number Factory Installed Option Designator Notes AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location. 3 OPTC is a multi-protocol option card. SVX Ready Programs Local/ Basic Remote MSS PID Multi-P. PFC I/O Cards 6 DI, DO, AI, AO, +0 Vdc ref, A OPTA9 ext +4 Vdc/EXT +4 Vdc RO (NC-NO) B OPTA Extended I/O Cards RO, therm SPX only B OPTA3 A3 Encoder low volt +5V/5V/4V SPX only C OPTA4 A4 Encoder high volt +5V/4V SPX only C OPTA5 A5 Double encoder SPX only C OPTA7 A7 6 DI, DO, AI, AO SPX only A OPTA8 A8 3 DI (encoder 0 4V), out +5V/+4V, C OPTAE AE DO (pulse+direction) SPX only 6 DI, ext +4 Vdc/EXT +4 Vdc B, C, D, E OPTB B RO (NC-NO), RO (NO), therm B, C, D, E OPTB B AI (ma isolated), AO (ma isolated), B, C, D, E OPTB4 B4 ext +4 Vdc/EXT +4 Vdc 3 RO (NO) B, C, D, E OPTB5 B5 ext +4 Vdc/EXT +4 Vdc, 3 Pt00 B, C, D, E OPTB8 B8 RO (NO), 5 DI 4 40 Vac input B, C, D, E OPTB9 B9 Communication Cards Modbus 3 D, E OPTC C Modbus TCP D, E OPTCI CI BACnet D, E OPTCJ CJ EtherNet/IP D, E OPTCQ CQ Johnson Controls N 3 D, E OPTC CA PROFIBUS DP D, E OPTC3 C3 LonWorks D, E OPTC4 C4 PROFIBUS DP (D9 connector) D, E OPTC5 C5 CANopen (slave) D, E OPTC6 C6 DeviceNet D, E OPTC7 C7 Modbus (D9 type connector) D, E OPTC8 C8 Adapter SPX only D, E OPTD D Adapter SPX only D, E OPTD D RS-3 with D9 connection D, E OPTD3 D3 V6-T-94 Volume 6 Solid-State Motor Control CA E May 04

9 .5 Modbus RTU Network Communications The Modbus Network Card OPTC is used for connecting the 9000X Drive as a slave on a Modbus network. The interface is connected by a 9-pin DSUB connector (female) and the baud rate ranges from 300 to 900 baud. Other communication parameters include an address range from to 47; a parity of None, Odd or Even; and the stop bit is. DeviceNet Network Communications The DeviceNet Network Card OPTC7 is used for connecting the 9000X Drive on a DeviceNet Network. It includes a 5.08 mm pluggable connector. Transfer method is via CAN using a two-wire twisted shielded cable with two-wire bus power cable and drain. The baud rates used for communication include 5K baud, 50K baud and 500K baud. BACnet Network Communications The BACnet Network Card OPTCJ is used for connecting the 9000X Drive to BACnet networks. It includes a 5.08 mm pluggable connector. Data transfer is Master-Slave/ Token Passing (MS/TP) RS-485. This interface uses a collection of 30 Binary Value Objects (BVOs) and 35 Analog Value Objects (AVOs) to communicate drive parameters. The card supports 9.6, 9. and 38.4 Kbaud communication speeds and supports network addresses 7. PROFIBUS Network Communications The PROFIBUS Network Card OPTC3 is used for connecting the 9000X Drive as a slave on a PROFIBUS-DP network. The interface is connected by a 9-pin DSUB connector (female). The baud rates range from 9.6K baud to M baud, and the addresses range from to 7. LonWorks Network Communications The LonWorks Network Card OPTC4 is used for connecting the 9000X Drive on a LonWorks network. This interface uses Network Variable Types (SNVT) as data types. The channel connection is achieved using a FTT-0A Free Topology transceiver via a single twisted transfer cable. The communication speed with LonWorks is 78 kbits/s. CANopen (Slave) Communications The CANopen (Slave) Network Card OPTC6 is used for connecting the 9000X Drive to a host system. According to ISO898 standard cables to be chosen for CAN bus should have a nominal impedance of 0 ohms, and specific line delay of nominal 5 ns/m. 0 ohms line termination resistors required for installation. Johnson Controls Metasys N Network Communications The OPTC fieldbus board provides communication between the 9000X Drive and a Johnson Controls Metasys N network. With this connection, the drive can be controlled, monitored and programmed from the Metasys system. The N fieldbus is available as a factory installed option and as a field installable kit. Modbus/TCP Network Communications The Modbus/TCP Network Card OPTCI is used for connecting the 9000X Drive to Ethernet networks utilizing Modbus protocol. It includes an RJ-45 pluggable connector. This interface provides a selection of standard and custom register values to communicate drive parameters. The board supports 0 Mbps and 00 Mbps communication speeds. The IP address of the board is configurable over Ethernet using a supplied software tool. EtherNet/IP Network Communications The EtherNet/IP Network Card OPTCK is used for connecting the 9000X Drive to Ethernet/Industrial Protocol networks. It includes an RJ-45 pluggable connector. The interface uses CIP objects to communicate drive parameters (CIP is Common Industrial Protocol, the same protocol used by DeviceNet). The board supports 0 Mbps and 00 Mbps communication speeds. The IP address of the board is configurable by Static, BOOTP and DHCP methods. Volume 6 Solid-State Motor Control CA E May 04 V6-T-95

10 .5 Control/Communication Option Descriptions For availability, see Product Selection for base drive voltage required. Available Control/Communications Options Option Description Option Type K Door-Mounted Speed Potentiometer Provides the SVX9000 with the ability to adjust the frequency reference using a door-mounted potentiometer. This option uses Control the 0 Vdc reference to generate a 0 0V signal at the analog voltage input signal terminal. When the HOA bypass option is added, the speed is controlled when the HOA switch is in the HAND position. Without the HOA bypass option, a two-position switch (labeled local/remote) is provided on the keypad to select speed reference from the speed potentiometer or a remote speed signal. K Door-Mounted Speed Potentiometer with HOA Selector Switch Provides the SVX9000 with the ability to start/stop and adjust the speed reference from Control door-mounted control devices or remotely from customer supplied inputs. In HAND position, the drive will start and the speed is controlled by the door-mounted speed potentiometer. The drive will be disabled in the OFF position. When AUTO is selected, the drive run and speed control commands are via user-supplied dry contact and 4 0 ma signal. K4 HAND/OFF/AUTO Switch for Non-Bypass Configurations Provides a three-position selector switch that allows the user to select either a HAND or AUTO mode of Control operation. HAND mode is defaulted to k (keypad operation, and AUTO mode is defaulted to control from an external terminal source. These modes of operation can be configured via programming to allow for alternate combinations of start and speed sources. Start and speed sources include keypad, I/O and fieldbus. K5 MANUAL/AUTO Speed Reference Switch Provides a door-mounted selector switch for MANUAL/AUTO speed reference. Control K6 START/STOP Pushbuttons Provide door-mounted START and STOP pushbuttons for either bypass or non-bypass configurations. Control KB 5V Control Transformer, 500 VA Provides a fused control power transformer with additional 500 VA at 5V for customer use. Control KF Bypass Test Switch for RB and RA Allows the user to energize the AF drive for testing while operating the motor on the bypass controller. The test switch is Addl. bypass mounted on the inside of the enclosure door. KO Elapsed Time Meter Provides a door-mounted elapsed run time meter. Control L POWER ON, RUN and FAULT Pilot Lights Provide a white POWER ON light that indicates power to the enclosed cabinet, a green RUN light that indicates the drive Light is running and a red FAULT light that indicates a drive fault has occurred. L Bypass Pilot Lights for RA and RB Bypass Options A green MOTOR ON INVERTER light indicates when the motor is running in inverter mode and an amber Addl. bypass MOTOR ON BYPASS light indicates when the motor is running in bypass mode. The lights are mounted on the enclosure door, above the switches. LA Green RUN Light ( mm) Provides a green RUN light that indicates the drive is running. Light LD Green STOP Light ( mm) Provides a green STOP light that indicates the drive is stopped. Light LE Red RUN Pilot Light ( mm) Provides a red RUN pilot light that indicates the drive is running. Light LF Red STOP Light ( mm) Provides a red STOP light that indicates the drive is stopped. Light LJ White POWER ON Light ( mm) Provides a white POWER ON light that indicates power to the enclosed cabinet. Light LU Misc. Light ( mm) Provides a misc. user defined pilot light. User to define light function and color. Light P Input Circuit Breaker Provides a means of short-circuit protection for the power cables between it and the SVX9000, and protection from high-level ground faults on the power cable. Allows a convenient means of disconnecting the SVX9000 from the line and the operating mechanism can be padlocked in the OFF position. This is factory mounted in the enclosure. Input P3 Input Line Fuses Rated to 00 kaic Provides high-level fault protection of the SVX9000 input power circuit from the load side of the fuses to the input side of the power transistors. This option consists of three 00 ka fuses, which are factory mounted in the enclosure. P8 SPD (50 ka per Phase) Provides a surge protection device (SPD) connected to the line side terminals and is designed to clip line side transients. Rated for 50,000A. PA SPD (00 ka per Phase) Provides a surge protection device (SPD) connected to the line side terminals and is designed to clip line side transients. Rated for 00,000A. PE Output Contactor Provides a means for positive disconnection of the drive output from the motor terminals. The contactor coil is controlled by the drive s run or permissive logic. NC and NO auxiliary contacts rated at 0A, 600 Vac are provided for customer use. Bypass options RB and RA include an output contactor as standard. This option includes a low VA 5 Vac fused control power transformer and is factory mounted in the enclosure. PF Output Filter ( ft) Used to reduce the transient voltage (DV/DT) at the motor terminals. The output filter is recommended for cable lengths exceeding 00 ft (30m) with a drive of 3 hp and above, for cable lengths of 33 ft (0m) with a drive of hp and below, or for a drive rated at V. This option is mounted in the enclosure, and may be used in conjunction with a brake chopper circuit. PG MotoRX ( ft) 000 V/μS DV/DT Filter Used to reduce transient voltage (DV/DT) and peak voltages at the motor terminals. This option is comprised of a 0.5% line reactor, followed by capacitive filtering and an energy recovery/clamping circuit. Unlike the output filter (See option PF), the MotoRx recovers most of the energy from the voltage peaks, resulting in a lower voltage drop to the motor, and therefore conserving power. This option is used when the distance between a single motor and the drive is ft (9 83m). This option can not be used with the brake chopper circuit. The output filter (option PF) should be investigated as an alternative. PH Single Overload Relay Uses a bimetallic overload relay to provide additional overload current protection to the motor on configurations without bypass options. It is included with the bypass configurations for overload current protection in the bypass mode. The overload relay is mounted within the enclosure, and is manually resettable. Heater pack included. PI Dual Overload Relays This option is recommended when a single drive is operating two motors and overload current protection is needed for each of the motors. The standard configuration includes two bimetallic overload relays, each sized to protect a motor with 50% of the drive hp rating. For example, a 00 hp drive would include two overload relays sized to protect two 50 hp motors. The relays are mounted within the enclosure, and are manually resettable. Heater packs not included. PN Dual Overloads for Bypass This option is recommended when a single drive is operating two motors in the bypass mode and overload current protection is needed for each of the motors. The standard configuration includes two bimetallic overload relays, each sized to protect a motor with 50% of the drive hp rating. For example, a 00 hp drive would include two overload relays sized to protect two 50 hp motors. The relays are mounted within the enclosure, and are manually resettable. Input Input Input Output Output Output Output Output Addl. bypass V6-T-96 Volume 6 Solid-State Motor Control CA E May 04

11 .5 For availability, see Product Selection for base drive voltage required. Available Control/Communications Options, continued Option Description Option Type RA RB Manual HOA Bypass Controller The manual HAND/OFF/AUTO (HOA) 3-contactor bypass option provides a means of bypassing the SVX9000, allowing the AC motor to be operated at full speed directly from the AC supply line. This option consists of an input disconnect, a fused control power transformer, and a full voltage bypass starter with a door mounted HOA selector switch and an INVERTER/BYPASS switch. The HOA switch provides the ability to start and stop the drive in the inverter mode. For applications up to 00 hp, a Freedom Series IEC input contactor, a Freedom Series IEC output contactor, and a Freedom Series IEC starter with a bimetallic overload relay is included. For applications above 00 hp, an Advantage input contactor, an Advantage output contactor and an Advantage starter with electronic overload protection is included. The contactors are mechanically and electrically interlocked. Manual IOB Bypass Controller The manual INVERTER/OFF/BYPASS (IOB) 3-contactor bypass option provides a means of bypassing the SVX9000, allowing the AC motor to be operated at full speed directly from the AC supply line. This option consists of an input disconnect, a fused control power transformer, and a full voltage bypass starter with a door mounted IOB selector switch. For applications up to 00 hp, a Freedom Series IEC input contactor, a Freedom Series IEC output contactor, and a Freedom Series IEC starter with a bimetallic overload relay is included. For applications above 00 hp, an Advantage input contactor, an Advantage output contactor and an Advantage starter with electronic overload protection is included. The contactors are mechanically and electrically interlocked. RC Auto Transfer HOA Bypass Controller The manual HAND/OFF/AUTO (HOA) 3-contactor bypass option provides a means of bypassing the SVX9000, allowing Bypass the AC motor to be operated at full speed directly from the AC supply line. The circuitry provides an automatic transfer of the load to across the line operation after a drive trip. This option consists of an input disconnect, a fused control power transformer, and a full voltage bypass starter with a door mounted HOA selector switch and an INVERTER/BYPASS switch. The HOA switch provides the ability to start and stop the drive in either mode. For applications up to 00 hp, a Freedom Series IEC input contactor, a Freedom Series IEC output contactor, and a Freedom Series IEC starter with a bimetallic overload relay is included. For applications above 00 hp, an Advantage input contactor, an Advantage output contactor and an Advantage starter with electronic overload protection is included. The contactors are mechanically and electrically interlocked. Door-mounted pilot lights are provided which indicate bypass or inverter operation. A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is running in bypass mode. WARNING: The motor may restart when the overcurrent relay is reset when operating in bypass, unless the IOB selector switch is turned to the OFF position. RD Auto Transfer IOB Bypass Controller The auto INVERTER/OFF/BYPASS (IOB) 3-contactor bypass option provides a means of bypassing the SVX9000, allowing Bypass the AC motor to be operated at full speed directly from the AC supply line. The circuitry provides an automatic transfer of the load to across the line operation after a drive trip. This option consists of an input disconnect, a fused control power transformer, and a full voltage bypass starter with a door mounted IOB selector switch. For applications up to 00 hp, a Freedom Series IEC input contactor, a Freedom Series IEC output contactor, and a Freedom Series IEC starter with a bimetallic overload relay is included. For applications above 00 hp, an Advantage input contactor, an Advantage output contactor and an Advantage starter with electronic overload protection is included. The contactors are mechanically and electrically interlocked. Door-mounted pilot lights are provided which indicate bypass or inverter operation. A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is running in bypass mode. WARNING: The motor may restart when the overcurrent relay is reset when operating in bypass, unless the IOB selector switch is turned to the OFF position. S5 Floor Stand in Converts a Size or, normally wall mounted enclosure to a floor standing enclosure with a height of in (558.8 mm). Enclosure S6 Floor Stand in Converts a Size, normally wall mounted enclosure to a floor standing enclosure with a height of in (304.8 mm). Enclosure S7 0 in Expansion In a Size 5 enclosure, the extension allows for bottom cable entry and additional space for customer mounted components. Enclosure NOTE: Enclosure expansion rated NEMA Type /IP only. S8 0 in Expansion In a Size 5 enclosure, the extension allows for bottom cable entry and additional space for customer mounted components. When the output filter (option PF) is selected for a drive using a Size 5 enclosure, this expansion box is required and included in the option pricing. Enclosure expansion rated NEMA Type /IP only. Enclosure S9 SA Space Heater Prevents condensation from forming in the enclosure when the drive is inactive or in storage. Includes a thermostat for variable temperature control. A 00W heater is installed in enclosures 0 and, and a 400W heater is installed in enclosures 5. Space Heater with CPT Prevents condensation from forming in the enclosure when the drive is inactive or in storage. Includes a thermostat for variable temperature control. A 00W heater is installed in enclosures 0 and, and a 400W heater is installed in enclosures 5. Includes a 5V supply to power heater. Enclosed Drive Options Brake Chopper Options The brake chopper circuit option is used for applications that require dynamic braking. Dynamic braking resistors are not included with drive purchase. Consult Page V6-T-58 for dynamic braking resistors which are supplied separately. Resistors are not UL Listed. For brake chopper circuit selection and adder NEMA Type /IP, NEMA Type /IP54, consult the factory SVX Conversion Kit Frame 4 7 Frame Enclosure Size Size Delivery Code Catalog Number Bypass Bypass FR4 0 FB0 OPTCON-SVXFR4-SZ00 OPTCON-SVXFR4-SZ0 FR5 0 FB0 OPTCON-SVXFR5-SZ00 OPTCON-SVXFR5-SZ0 FR6 FB0 OPTCON-SVXFR6-SZ0 OPTCON-SVXFR6-SZ0 FR7 FB0 OPTCON-SVXFR7-SZ0 Enclosure Enclosure Note The kit consists of a flange kit, adapter plate(s), hardware, remote keypad kit and SVX9000 decal. Volume 6 Solid-State Motor Control CA E May 04 V6-T-97

12 .5 Technical Data and Specifications 9000X Enclosed Drives Description Primary Design Features Hz input frequency Output: AC volts maximum Input voltage base Output frequency range 0 30 Hz Initial output current (I H ) 50% for seconds Overload ( minute [I H /I L ]) 50%/0% Enclosure space heater Oversize enclosure Output contactor Bypass motor starter Listings UL, cul Protection Features Incoming line fuses AC input circuit disconnect Line reactors (3%) Phase rotation insensitive EMI filter Input phase loss protection Input overvoltage protection Line surge protection Output short-circuit protection Output ground fault protection Output phase protection Overtemperature protection DC overvoltage protection Drive overload protection Motor overload protection Programmer software Local/remote keypad Keypad lockout Fault alarm output Built-in diagnostics NEMA Type /IP or NEMA Type /IP54 Specification Description NEMA Type /IP or NEMA Type /IP54 Specification Input/Output Interface Features Setup adjustment provisions Remote keypad/display Personal computer Operator control provisions Drive mounted keypad/display Remote keypad/display Conventional control elements Serial communications 5 Vac control circuit Speed setting inputs Keypad 0 0 Vdc potentiometer/voltage signal 4 0 ma Isolated Configurable 4 0 ma Differential Configurable Analog outputs Speed/frequency Torque/load/current Programmable Motor voltage Programmable Kilowatts Programmable 0 0 Vdc signals Configurable w/jumpers 4 0 ma DC signals Isolated signals Discrete outputs Fault alarm Drive running Drive at set speed Programmable parameters 4 Dry contacts ( relays Form C) Open collector outputs Additional discrete outputs Communications RS-3 RS-4/485 DeviceNet Modbus RTU CANopen (slave) PROFIBUS-DP Lonworks Johnson Controls Metasys N EtherNet/IP Modbus TCP BACnet V6-T-98 Volume 6 Solid-State Motor Control CA E May 04

13 X Enclosed Drives, continued NEMA Type /IP or NEMA Type /IP54 Description Specification Performance Features Sensorless vector control Volts/hertz control IR and slip compensation Electronic reversing Dynamic braking DC braking PID setpoint controller Programmable Critical speed lockout Current (torque) limit Adjustable acceleration/deceleration Linear or S curve accel/decel Jog at preset speed Thread/preset speeds 7, 5 Automatic restart Selectable Coasting motor start Coast or ramp stop selection Elapsed time meter Carrier frequency adjustment 6 khz Conditions for Application and Service Operating ambient temperature 0 to 40 C Storage temperature 40 to 60 C Humidity (maximum), non-condensing 95% Altitude (maximum without derate) 3300 ft (000m) Line voltage variation +0/ 5% Line frequency variation Hz Efficiency >96% Power factor (displacement) >0.94 I/O Specifications Description Specification Six digital input 4V: 0 <0V, >8V,R i >5 kohms programmable Two analog input configurable w/jumpers Two digital output programmable One analog output programmable configurable w/jumper One digital output programmable Voltage: 0 ±0V, R i >00 kohms Current: 0 (4) 0 ma, R i = 50 ohms Form C relays 50 Vac 30 Vdc amp resistive 0 0 ma, R L max. 500 ohms 0 bits ±% Open collector 48 Vdc 50 ma I/O Specifications for Control/Communication Options Description Specification Analog voltage, input 0 ±0V, R i >00 kohms Analog current, input 0 (4) 0 ma, R i = 50 ohms Digital input 4V: 0 <0V, >8V, R i >5 kohms Auxiliary voltage 4V (±0%), max. 50 ma Reference voltage 0V ±3%, max. 0 ma Analog current, output 0 (4) 0 ma, R L = 500 kohms resolution 0 bit, accuracy <±% Analog voltage, output 0 () 0V, R L > kohms, resolution 0 bit, accuracy <±% Relay output Maximum switching voltage 300 Vdc, 50 Vac Maximum switching load 8A/4 Vdc, 0.4A/300 Vdc, kva/50 Vac Maximum continuous load A rms Thermistor input R trip = 4.7 kohms Encoder input 4V: 0 <0V, >8V, R i =. kohms 5V: 0 <V, >3V, R i = 330 ohms Note Some horsepower units include dynamic braking chopper as standard refer to individual drive sections. Volume 6 Solid-State Motor Control CA E May 04 V6-T-99

14 .5 Dimensions Approximate Dimensions in Inches (mm) 9000X Enclosed Drives Size 0 B.50 (38.) Lifting Holes 4 Places C D A 0.44 (.) Mounting Holes 4 Places NEMA Type /IP, NEMA Type /IP54 NEMA Type /IP54 Includes Cover Plates Over Louvers For reference only, dimensions are subject to change. Wide High Deep Mounting Door Height Min. Air Space A B C D D E E F G G H J K 9.9 (504) 9.0 (737) 6.4 (46) 8.3 (465) 7.4 (695) 5.4 (644) 4.0 (0) 3.0 (76) Cable Entry L M N P R F K H J K Door Clearance S CB Handle T U V W 5.0 (7) 6.0 (5) 9.6 (45) 6.4 (669).5 (38) 6.3 (60) 4.3 (08) 5.3 (34) 00 (9) S For Cable Entry Top View R Bottom View T V U L For Cable Entry P W V Max. Approx. Shipping Weight Lbs (kg) V6-T-00 Volume 6 Solid-State Motor Control CA E May 04

15 .5 Approximate Dimensions in Inches (mm) Size B.50 (63.5) Lifting Holes 4 Places For reference only, dimensions are subject to change. Wide High Deep Mounting Door Height Min. Air Space A B C D D E E F G G H J K 6.4 (669) 36 (94) 6.3 (44) 4.8 (630) 34.0 (864) 3.4 (8) 4.0 (0) 3.0 (76) Cable Entry L M N P R Door Clearance S CB Handle T U V W.0 (79) 6.0 (5) 9.0 (9) 0.0 (54) 6.5 (65) 6.4 (669).5 (38) 4.3 (08) 30 (04) Max. Approx. Shipping Weight Lbs (kg) Floor Stand X Y Z AA BB CC DD EE FF GG HH JJ KK LL MM NN PP RR SS TT UU VV 56.0 (4) C 4.3 (08). (8) F.8 (46) H D A 0.44 (.) Mounting Holes 4 Places NEMA Type /IP, NEMA Type /IP54 NEMA Type /IP54 Includes Cover Plates Over Louvers For Cable Entry L S M Top View 0.8 (9) N 55. (40) J For Cable Entry T 6.0 (660) 3.5 (90) K R Bottom View 5.5 (4) 3.0 (76) X B 6.0 (5).50 (63.5) Lifting Holes 4 Places Y For Cable Entry P U.0 (5) Z C NEMA Type /IP, NEMA Type /IP54 with Floor Stand FF 5.4 (36) AA H BB For Cable Entry EE EE. (8) 0.44 (.) Mounting Holes 6 Places 8.8 (4) CC 5.4 (37) NN DD A MM KK JJ U GG LL HH Bottom View NEMA Type /IP, NEMA Type /IP54 with Floor Stand D J For Cable Entry K Volume 6 Solid-State Motor Control CA E May 04 V6-T-0

16 .5 Approximate Dimensions in Inches (mm) Size B.50 (63.5) Lifting Holes Places C D A 0.44 (.) Mounting Holes 4 Places NEMA Type /IP, NEMA Type /IP54 NEMA Type /IP54 Includes Cover Plates Over Louvers For reference only, dimensions are subject to change. Wide High Deep Mounting Door Height Min. Air Space A B C D D E E F G G H J K 6.4 (669) 59.0 (499) 9.4 (49) 4.8 (630) 57.0 (448) 55.4 (406) 4.0 (0) 3.0 (76) Cable Entry L M N P R Door Clearance S CB Handle T U V W 5.9 (49).4 (35) 9.5 (4) 6.4 (669).5 (38) 4.8 () 5.9 (5) 380 (73) Max. Approx. Shipping Weight Lbs (kg) Floor Stand X Y Z AA BB CC DD EE FF GG HH JJ KK LL MM NN PP RR SS TT UU VV 69.0 (753) 4.8 () S 3.6 (344) H F.8 (46) For Cable Entry T Top View 0.8 (9) J L 68. (73) K 6.0 (660) B NN 4.8 ().50 (63.5) Lifting Holes Places Y Z DD C A NEMA Type /IP, NEMA Type /IP54 with in Floor Stand R Bottom View 6.8 (7) BB 3.0 (76) AA H PP For Cable Entry 6.0 (5) P U.0 (5) D 5.0 (7) J U. (8) K For Cable Entry FF EE EE XB.3 (88).50 (63.5) Lifting Holes Places 79.0 (007) BB 78. (986) CC Y Z C DD A NEMA Type /IP, NEMA Type /IP54 with in Floor Stand For Cable Entry AA MM JJ GG KK LL HH Bottom View NEMA Type /IP, NEMA Type /IP54 with Floor Stand H V D J 0.44 (.) Mounting Holes 6 Places K V6-T-0 Volume 6 Solid-State Motor Control CA E May 04

17 .5 Approximate Dimensions in Inches (mm) Size 3 B For reference only, dimensions are subject to change. Wide High Deep Mounting Door Height Min. Air Space A B C D D E E F G G H J K 6.4 (67) 77.0 (956) 9.4 (493) 9.5 (495) 3.3 (83) 3.0 (584).5 (38).7 (98) 5.5 (40) 0.9 (4) 76.4 (939) 4.0 (0) 3.0 (76) Cable Entry Door Clearance CB Handle L M N P R S T U V W RR SS TT UU VV 5.3 (33) SS C 3.4 (594) 0.50 (.7) Lifting Eyes Places 0.0 (54) H TT UU NEMA Type /IP, NEMA Type /IP54 NEMA Type /IP54 Includes Cover Plates Over Louvers.3 (3) RR.9 (38) 6.4 (669) A J K.5 (38) 8.0 (03) For Cable Entry G 4.8 () F G S D E 0.44 (.) Mounting Holes 6 Places R 6.8 (73) M T Top View D E VV Bottom View 79.5 (08) V U L P For Cable Entry 3.40 (340) N W 0.8 (9).3 (3) 6.0 (660) Max. Approx. Shipping Weight Lbs (kg) 690 (33) Volume 6 Solid-State Motor Control CA E May 04 V6-T-03

18 .5 Approximate Dimensions in Inches (mm) Size 4 B For reference only, dimensions are subject to change. Wide High Deep Mounting Door Height Min. Air Space A B C D D E E F G G H J K 6.4 (67) 90.0 (86) 9.4 (493) 9.5 (495) 3.3 (83) 3.0 (584).5 (38).7 (98) 5.5 (40) 0.9 (4) 89.4 (70) 4.0 (0) 3.0 (76) Cable Entry Door Clearance CB Handle L M N P R S T U V W RR SS TT UU VV 5.3 (33) C 3.4 (594) 0.50 (.7) Lifting Eyes Places 3.8 (35) H SS TT NEMA Type /IP, NEMA Type /IP54 NEMA Type /IP54 Includes Cover Plates Over Louvers.0 (5) RR. (86) 6.4 (669) A J K.5 (38) 8.0 (04) For Cable Entry G 4.8 () F G S D E M T Top View 0.44 (.) Mounting Holes 6 Places R D E Bottom View 9.5 (349) V U L 0.8 (9) P For Cable Entry N.3 (3) 85 (375) Max. Approx. Shipping Weight Lbs (kg) V6-T-04 Volume 6 Solid-State Motor Control CA E May 04

19 .5 Approximate Dimensions in Inches (mm) Size 5 Lifting Eyes ( Places) B For reference only, dimensions are subject to change. Wide High Deep Mounting Door Height Min. Air Space A B C D D E E F G G H J K 40.0 (06) 90.0 (86).3 (54) 36.0 (94).0 (5) 8.0 (03) 0.8 (73) 84.4 (43) 4.0 (0) Cable Entry Door Clearance L M N P R S T U V W RR SS TT UU VV 5.0 (38) 0.0 (54) SS C Side View 4.8 () H.0 (5) 08/30V 480V 36.3 (9) RR I L hp (508) J A Front View NEMA Type /IP Front View NEMA Type /IP (387) 5.5 (394) T S 0.56 (4.) Dia. Mounting Holes (4 Places) D For Cable Entry M Top View D Bottom View Max. Approx. Shipping Weight Lbs (kg) 75 (579) N L F G P Volume 6 Solid-State Motor Control CA E May 04 V6-T-05

20 .5 Approximate Dimensions in Inches (mm) Size 5-P Lifting Eyes ( Places) For reference only, dimensions are subject to change. Wide High Deep Mounting Door Height Min. Air Space A B C D D E E F G G H J K 50.0 (70) 90.0 (86).3 (54) 36.0 (94).0 (5) 8.0 (03) 0.8 (73) 84.4 (43) 4.0 (0) Cable Entry Door Clearance L M N P R S T U V W RR SS TT UU VV 7. (435) B 8.0 (03) SS C.3 (33) H.0 (5) 08/30V 480V 36.3 (9) I L hp RR 0.0 (508) J A Front View NEMA Type /IP Front View NEMA Type /IP (466).3 (3) 94.0 (387) 5.5 (394) D T S F G Door Clearance Top View 0.56 (4.) Dia. Mounting Holes (4 Places) D Bottom View For Cable Entry M M Max. Approx. Shipping Weight Lbs (kg) 375 (64) N L P For Cable Entry U V P V6-T-06 Volume 6 Solid-State Motor Control CA E May 04

21 .5 Approximate Dimensions in Inches (mm) Size 5-P B For reference only, dimensions are subject to change. Wide High Deep Mounting Door Height Min. Air Space A B C D D E E F G G H J K Enclosure Size 5-P 60.0 (54) 90.0 (86).3 (54) 36.0 (94).0 (5) 8.0 (03) 0.8 (73) 84.4 (43) 4.0 (0) Cable Entry Door Clearance L M N P R S T U V W RR SS TT UU VV 7.0 (43) Lifting Eyes ( Places) SS C 8.0 (457).5 (38) H 08/30V.0 (5) 480V 0.9 (3) I L hp RR 36.3 (9) J A Front View NEMA Type /IP Front View NEMA Type /IP (508) 8.4 (466).3 (3) 94.0 (387) D T S F G 5.5 (394) For Cable Entry Door Clearance M P Top View 0.56 (4.) Dia. Mounting Holes (4 Places) D Bottom View M Max. Approx. Shipping Weight Lbs (kg) 585 (70) N L For Cable Entry U V R Volume 6 Solid-State Motor Control CA E May 04 V6-T-07

22 .5 Approximate Dimensions in Inches (mm) Size 6 RR For reference only, dimensions are subject to change. See Page V6-T-9, notes 3 and 5 for enclosure and option selection. Wide High Deep Mounting Door Height Min. Air Space A B C D D E E F G G H J K 30.0 (76) 90.0 (86) 6.0 (660) 6.5 (673).8 (46) 7.3 (438) 5.5 (40) 84.4 (43) 4.0 (0) Cable Entry Door Clearance L M N P R S T U V W RR SS TT UU VV 3.5 (597) B 3.3 (84) C Side View 4.5 (4) 480V 9.3 (490) H I L hp T S D N P M 6. (667) Door Clearance Top View J A Front View L D Bottom View 4.8 (69) Keypad Flanged Disconnect Supplied with Circuit Breaker When Specified Operator Elements When Specified, Mounted on These Panels Key-Locking Handle Ventilating Slots Quarter Turn Latch ( Places) F G For Cable Entry 0.56 (4.) Dia. Mounting Hole (4 Places) 93.9 (386) Max. Approx. Shipping Weight Lbs (kg) 500 (68) V6-T-08 Volume 6 Solid-State Motor Control CA E May 04

23 .5 Approximate Dimensions in Inches (mm) Size 8 B For reference only, dimensions are subject to change. See Page V6-T-9, notes 3 and 5 for enclosure and option selection. Wide High Deep Mounting Door Height Min. Air Space A B C D D E E F G G H J K 48.0 (9) 90.0 (86) 4.0 (60) 4. (07) 3.0 (77) 5.5 (39) 84.4 (43) 4.0 (0) Cable Entry L M N P R S T U V W RR SS TT UU VV 9.5 (4) C Side View 37.5 (95) 480V.5 (38) H 0.56 (4.) Dia. Mounting Hole (4 Places) I L hp (96) F G S D 8.3 (0) R.3 (3) U T M 3.0 (787) Top View J A Front View D Bottom View.5 (545) V L.3 (54) For Top Cable Entry ( Places) RR N P For Bottom Cable Entry 93.5 (375) Max. Approx. Shipping Weight Lbs (kg) 000 (908) Volume 6 Solid-State Motor Control CA E May 04 V6-T-09

24 .5 Approximate Dimensions in Inches (mm) Size 9 RR B For reference only, dimensions are subject to change. See Page V6-T-9, notes 3 and 5 for enclosure and option selection. Wide High Deep Mounting Door Height Min. Air Space A B C D D E E F G G H J K 60.0 (54) 90.0 (86) 60. (664).9 (58).0 (5) 30.0 (76) 44.3 (5) 0.6 (70) 0.6 (70) 8. (08) 4.0 (0) Cable Entry L M N P R S T U V W RR SS TT UU VV 8.5 (6) Access Plate 4 Places 3.7 (83) C Side View.0 (305) 480V.9 (303) Access in Top ( Places) 0.56 (4.) Dia. Mounting Hole (5 Places) I H hp I L hp (49) S G G D.5 (38) SS TT 43.5 (05) T 90 Max. Door Opening D M Top View 5.0 (38) J A Front View 90 Max. Door Opening L D E Bottom View 7.5 (9) U UU 5.0 (635) R V W Bottom Access N P Openings Filtered for NEMA Type /IP54 Design Drive Circuit Breaker Key-Locking Handle 93.5 (375) 7.4 (696) 90. (738) 70. (687) Max. Approx. Shipping Weight Lbs (kg) 500 (35) V6-T-0 Volume 6 Solid-State Motor Control CA E May 04

25 .5 SVX9000 VFD Pump Panels Contents Description SVX9000 Enclosed Drives SVX9000 VFD Pump Panels Catalog Number Selection Product Selection Options Technical Data and Specifications Wiring Diagrams Dimensions Page V6-T-48 V6-T-87 V6-T- V6-T-3 V6-T-8 V6-T- V6-T-3 V6-T-4 SVX9000 VFD Pump Panels Product Description Enclosed covers a wide range of the most commonly ordered options. Pre-engineering eliminates the lead time normally associated with customer specific options. Modified Enclosed applies to specific customer requirements that vary from the Enclosed offering, such as the need for an additional indicating light or minor modifications to drawings. Consult your Eaton representative for assistance in pricing and lead time. Custom Engineered for those applications with more unique or complex requirements, these are individually engineered to the customer s needs. Consult your Eaton representative for assistance in pricing and lead time. Features NEMA Type /IP54 or NEMA Type 3R enclosures Input voltage: 08V, 30V, 480V and 575V (consult factory) Complete range of control, network and power options Horsepower range: 08V 3/4 to 00 hp I H ; to 00 hp I L 30V 3/4 to 00 hp I H ; to 00 hp I L 480V to 350 hp I H ; -/ to 400 hp I L Padlockable disconnect Single-phase input available s and Certifications UL Listed cul Listed Product Identification SVX9000 Pump Application 6 SVX9000 variable frequency drive Input disconnect Option P 3 Input contactor (included as standard with bypass option) 4 Space heater Option S9 5 Bypass contactor Option RA/RB 6 Door-mounted keypad (included as standard) Volume 6 Solid-State Motor Control CA E May 04 V6-T-

26 .5 Catalog Number Selection SVX9000 Enclosed NEMA Type /IP54/3R Drive Product Family SVX = Enclosed drives F07 = 3/4 hp 00 = hp F5 = -/ hp 00 = hp 003 = 3 hp 005 = 5 hp 007 = 7-/ hp 00 = 0 hp Horsepower Rating 05 = 5 hp 00 = 0 hp 05 = 5 hp 030 = 30 hp 040 = 40 hp 050 = 50 hp 060 = 60 hp 075 = 75 hp Three-phase = 08V = 30V 4 = 480V 00 = 00 hp 5 = 5 hp 50 = 50 hp 00 = 00 hp 50 = 50 hp 300 = 300 hp 350 = 350 hp 400 = 400 hp Enclosure Rating = NEMA Type /IP54 3 = NEMA Type 3R Voltage Rating Single-phase J = 30V K = 480V Application Torque/Braking A = I L /no brake chopper B = I L /internal brake chopper D = I H /no brake chopper E = I H /internal brake chopper Enclosed Style P = Pumping application SVX 00 4 E P Build Alphabetically and Numerically Enclosed Options 45 Type K K K5 K6 K9 Door-mounted speed potentiometer 3 Door-mounted speed potentiometer with HOA selector switch 3 MANUAL/AUTO reference switch ( mm) START and STOP pushbuttons ( mm) () Factory installed auxiliary contacts Control Control Control Control Power L L LD LE LU LW POWER ON, RUN and Fault pilot lights Bypass pilot lights for RA bypass option 7 Green STOP light Red RUN light Misc. light ( mm) PTT light ( mm) Light Addl. bypass Light Light Light Light P P3 P8 PA PE PF PG Input circuit breaker Input line fuses (00 kaic) SPD (50 ka per phase) SPD (00 ka per phase) Output contactor Output filter MotoRX ( ft) 000 V/μS DV/DT filter Input Input Input Input Output Output Output RA Manual HOA bypass controller 7 Bypass Notes Local/remote keypad is included as the standard control panel. Brake chopper is a factory installed option only, see drive options on Page V6-T-49. External dynamic braking resistors not included. See Page V6-T Includes local/remote speed reference switch. 4 Some options are voltage and/or horsepower specific. Consult your Eaton representative for details. 5 See Page V6-T-0 for descriptions. 6 See Pages V6-T-8 and V6-T-9 for complete descriptions. 7 Bypass options applicable only in the pump panel three-phase design. S5 S9 SA SB SE SF Floor stand in Space heater w/out CPT Space heater w/cpt Socket type control relay On-delay timer Off-delay timer Communication Options 6 C = Modbus C3 = PROFIBUS DP C4 = LonWorks C5 = PROFIBUS DP (D9 connector) C6 = CANopen (slave) C7 = DeviceNet C8 = Modbus (D9 type connector) CA = Johnson Controls N CI = Modbus TCP CJ = BACnet CQ = EtherNet/IP D3 = RS-3 with D9 connection Control Options B = 6 DI, ext +4 Vdc/EXT +4 Vdc B = RO (NC-NO), RO (NO), therm B4 = AI (ma isolated), AO (ma isolated), ext +4 Vdc/EXT +4 Vdc B5 = 3 RO (NO) B8 = ext +4 Vdc/EXT +4 Vdc, 3 Pt00 B9 = RO (NO), 5 DI 4 40 Vac input Enclosure Enclosure Enclosure Enclosure Enclosure Enclosure V6-T- Volume 6 Solid-State Motor Control CA E May 04

27 .5 Product Selection When Ordering Select a base catalog number that meets the application requirements nominal horsepower, voltage and enclosure rating (the enclosed drive s continuous output amp rating should be equal to or 08V Drives SVX9000 Enclosed Drives greater than the motor s full load amp rating). The base enclosed package includes a standard drive, door mounted local/remote keypad and enclosure. Pump Panel Style (Three-Phase) NEMA Type /IP54 Enclosure Size hp Frame Size Notes Enclosure dimensions starting on Page V6-T-4. Includes drive, local/remote keypad and enclosure. Base Catalog Number If dynamic brake chopper or control/communication option is desired, change the appropriate code in the base catalog number. NEMA Type 3R Frame Size Base Catalog Number High Overload Drive and Enclosure A 3/4 4 SVXF07EP 4 SVXF073EP SVX00EP SVX003EP -/ SVXF5EP SVXF53EP SVX00EP SVX003EP 3 5 SVX003EP 5 SVX0033EP 5 SVX005EP SVX0053EP 7-/ SVX007EP SVX0073EP 0 6 SVX00EP 6 SVX003EP 5 SVX05EP SVX053EP B 0 7 SVX00DP 7 SVX003DP 5 SVX05DP SVX053DP 30 SVX030DP SVX0303DP C 40 8 SVX040DP 8 SVX0403DP 50 SVX050DP SVX0503DP 60 SVX060DP SVX0603DP F SVX0753DP 00 SVX003DP Low Overload Drive and Enclosure A 4 SVX00BP 4 SVX003BP -/ SVXF5BP SVXF53BP SVX00BP SVX003BP 3 SVX003BP SVX0033BP 5 5 SVX005BP 5 SVX0053BP 7-/ SVX007BP SVX0073BP 0 SVX00BP SVX003BP 5 6 SVX05BP 6 SVX053BP 0 SVX00BP SVX003BP B 5 7 SVX05AP 7 SVX053AP 30 SVX030AP SVX0303AP 40 SVX040AP SVX0403AP C 50 8 SVX050AP 8 SVX0503AP 60 SVX060AP SVX0603AP 75 SVX075AP SVX0753AP F SVX003AP 5 SVX53AP Select enclosed options. Add the codes as suffixes to the base catalog number in alphabetical and numeric order. Read all footnotes. Volume 6 Solid-State Motor Control CA E May 04 V6-T-3

28 .5 30V Drives SVX9000 Enclosed Drives Pump Panel Style (Three-Phase) NEMA Type /IP54 Enclosure Size hp Frame Size Notes Enclosure dimensions starting on Page V6-T-4. Includes drive, local/remote keypad and enclosure. Base Catalog Number NEMA Type 3R Frame Size Base Catalog Number High Overload Drive and Enclosure A 3/4 4 SVXF07EP 4 SVXF073EP SVX00EP SVX003EP -/ SVXF5EP SVXF53EP SVX00EP SVX003EP 3 5 SVX003EP 5 SVX0033EP 5 SVX005EP SVX0053EP 7-/ SVX007EP SVX0073EP 0 6 SVX00EP 6 SVX003EP 5 SVX05EP SVX053EP B 0 7 SVX00DP 7 SVX003DP 5 SVX05DP SVX053DP 30 SVX030DP SVX0303DP C 40 8 SVX040DP 8 SVX0403DP 50 SVX050DP SVX0503DP 60 SVX060DP SVX0603DP F SVX0753DP 00 SVX003DP Low Overload Drive and Enclosure A 4 SVX00BP 4 SVX003BP -/ SVXF5BP SVXF53BP SVX00BP SVX003BP 3 SVX003BP SVX0033BP 5 5 SVX005BP 5 SVX0053BP 7-/ SVX007BP SVX0073BP 0 SVX00BP SVX003BP 5 6 SVX05BP 6 SVX053BP 0 SVX00BP SVX003BP B 5 7 SVX05AP 7 SVX053AP 30 SVX030AP SVX0303AP 40 SVX040AP SVX0403AP C 50 8 SVX050AP 8 SVX0503AP 60 SVX060AP SVX0603AP 75 SVX075AP SVX0753AP F SVX003AP 5 SVX53AP V6-T-4 Volume 6 Solid-State Motor Control CA E May 04

29 .5 30V Drives, continued SVX9000 Enclosed Drives Pump Panel Style (Single-Phase) NEMA Type /IP54 Enclosure Size hp Frame Size Notes Enclosure dimensions starting on Page V6-T-4. Includes drive, local/remote keypad and enclosure. Base Catalog Number NEMA Type 3R Frame Size Base Catalog Number Low Overload Drive and Enclosure A 3/4 4 SVXF07JBP 4 SVXF073JBP SVX00JBP SVX003JBP 5 SVX00JBP 5 SVX003JBP 3 SVX003JBP SVX0033JBP 5 SVX005JBP SVX0053JBP 7-/ 6 SVX007JBP 6 SVX0073JBP 0 SVX00JBP SVX003JBP B 5 7 SVX05JBP 7 SVX053JBP 0 SVX00JAP SVX003JAP C 5 8 SVX05JAP 8 SVX053JAP 30 SVX030JAP SVX0303JAP 40 SVX040JAP SVX0403JAP Volume 6 Solid-State Motor Control CA E May 04 V6-T-5

30 .5 480V Drives SVX9000 Enclosed Drives Pump Panel Style (Three-Phase) NEMA Type /IP54 Enclosure Frame Base Catalog Size hp Size Number High Overload Drive and Enclosure Notes Enclosure dimensions starting on Page V6-T-4. Includes drive, local/remote keypad and enclosure. 3 FR has limited power options available. NEMA Type 3R Frame Base Catalog Size Number A 4 SVX004EP 4 SVX0034EP -/ SVXF54EP SVXF534EP SVX004EP SVX0034EP 3 SVX0034EP SVX00334EP 5 SVX0054EP SVX00534EP 7-/ 5 SVX0074EP 5 SVX00734EP 0 SVX004EP SVX0034EP 5 SVX054EP SVX0534EP 0 6 SVX004EP 6 SVX0034EP 5 SVX054EP SVX0534EP B 30 7 SVX0304EP 7 SVX03034EP 40 SVX0404DP SVX04034DP 50 SVX0504DP SVX05034DP 60 SVX0604DP SVX06034DP C 75 8 SVX0754DP 8 SVX07534DP 00 SVX004DP SVX0034DP 5 SVX54DP SVX534DP F SVX5034DP 00 SVX0034DP SVX5034DP 300 SVX30034DP 350 SVX35034DP SVX40034DP 500 SVX50034DP Low Overload Drive and Enclosure A -/ 4 SVXF54BP 4 SVXF534BP SVX004BP SVX0034BP 3 SVX0034BP SVX00334BP 5 SVX0054BP SVX00534BP 7-/ SVX0074BP SVX00734BP 0 5 SVX004BP 5 SVX0034BP 5 SVX054BP SVX0534BP 0 SVX004BP SVX0034BP 5 6 SVX054BP 6 SVX0534BP 30 SVX0304BP SVX03034BP B 40 7 SVX0404BP 7 SVX04034BP 50 SVX0504AP SVX05034AP 60 SVX0604AP SVX06034AP 75 SVX0754AP SVX07534AP C 00 8 SVX004AP 8 SVX0034AP 5 SVX54AP SVX534AP 50 SVX504AP SVX5034AP F SVX0034AP 50 SVX5034AP SVX30034AP 350 SVX35034AP 400 SVX40034AP SVX50034AP 600 SVX60034AP V6-T-6 Volume 6 Solid-State Motor Control CA E May 04

31 .5 480V Drives, continued SVX9000 Enclosed Drives Pump Panel Style (Single-Phase) NEMA Type /IP54 Enclosure Size hp Frame Size Notes Enclosure dimensions starting on Page V6-T-4. Includes drive, local/remote keypad and enclosure. Base Catalog Number NEMA Type 3R Frame Size Base Catalog Number Low Overload Drive and Enclosure A 3/4 4 SVXF07KBP 4 SVXF073KBP SVX00KBP SVX003KBP SVX00KBP SVX003KBP 3 SVX003KBP SVX0033KBP 5 5 SVX005KBP 5 SVX0053KBP 7-/ SVX007KBP SVX0073KBP 0 SVX00KBP SVX003KBP 5 6 SVX05KBP 6 SVX053KBP 0 SVX00KBP SVX003KBP B 5 7 SVX05KAP 7 SVX053KAP 30 SVX030KAP SVX0303KAP C 40 8 SVX040KAP 8 SVX0403KAP 50 SVX050KAP SVX0503KAP 60 SVX060KAP SVX0603KAP Volume 6 Solid-State Motor Control CA E May 04 V6-T-7

32 .5 Options 9000X Series Option Board Kits The 9000X Series drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs. The drive s control unit is designed to accept a total of five option boards. The 9000X Series factory installed standard board configuration includes an A9 I/O board and an A relay output board, which are installed in slots A and B. Option Boards A B C D E Option Board Kits Option Kit Description Allowed Slot Locations Field Installed Catalog Number Factory Installed Option Designator Notes AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location. 3 OPTC is a multi-protocol option card. SVX Ready Programs Local/ Basic Remote MSS PID Multi-P. PFC I/O Cards 6 DI, DO, AI, AO, +0 Vdc ref, A OPTA9 ext +4 Vdc/EXT +4 Vdc RO (NC-NO) B OPTA Extended I/O Cards 6 DI, ext +4 Vdc/EXT +4 Vdc B, C, D, E OPTB B RO (NC-NO), RO (NO), therm B, C, D, E OPTB B AI (ma isolated), AO (ma isolated), B, C, D, E OPTB4 B4 ext +4 Vdc/EXT +4 Vdc 3 RO (NO) B, C, D, E OPTB5 B5 ext +4 Vdc/EXT +4 Vdc, 3 Pt00 B, C, D, E OPTB8 B8 RO (NO), 5 DI 4 40 Vac input B, C, D, E OPTB9 B9 Communication Cards Modbus 3 D, E OPTC C Modbus TCP D, E OPTCI CI BACnet D, E OPTCJ CJ EtherNet/IP D, E OPTCQ CQ Johnson Controls N 3 D, E OPTC CA PROFIBUS DP D, E OPTC3 C3 LonWorks D, E OPTC4 C4 PROFIBUS DP (D9 connector) D, E OPTC5 C5 CANopen (slave) D, E OPTC6 C6 DeviceNet D, E OPTC7 C7 Modbus (D9 type connector) D, E OPTC8 C8 RS-3 with D9 connection D, E OPTD3 D3 V6-T-8 Volume 6 Solid-State Motor Control CA E May 04

33 .5 Modbus RTU Network Communications The Modbus Network Card OPTC is used for connecting the 9000X Drive as a slave on a Modbus network. The interface is connected by a 9-pin DSUB connector (female) and the baud rate ranges from 300 to 900 baud. Other communication parameters include an address range from to 47; a parity of None, Odd or Even; and the stop bit is. DeviceNet Network Communications The DeviceNet Network Card OPTC7 is used for connecting the 9000X Drive on a DeviceNet Network. It includes a 5.08 mm pluggable connector. Transfer method is via CAN using a two-wire twisted shielded cable with two-wire bus power cable and drain. The baud rates used for communication include 5K baud, 50K baud and 500K baud. BACnet Network Communications The BACnet Network Card OPTCJ is used for connecting the 9000X Drive to BACnet networks. It includes a 5.08 mm pluggable connector. Data transfer is Master-Slave/ Token Passing (MS/TP) RS-485. This interface uses a collection of 30 Binary Value Objects (BVOs) and 35 Analog Value Objects (AVOs) to communicate drive parameters. The card supports 9.6, 9. and 38.4 Kbaud communication speeds and supports network addresses 7. PROFIBUS Network Communications The PROFIBUS Network Card OPTC3 is used for connecting the 9000X Drive as a slave on a PROFIBUS-DP network. The interface is connected by a 9-pin DSUB connector (female). The baud rates range from 9.6K baud to M baud, and the addresses range from to 7. LonWorks Network Communications The LonWorks Network Card OPTC4 is used for connecting the 9000X Drive on a LonWorks network. This interface uses Network Variable Types (SNVT) as data types. The channel connection is achieved using a FTT-0A Free Topology transceiver via a single twisted transfer cable. The communication speed with LonWorks is 78 kbits/s. CANopen (Slave) Communications The CANopen (Slave) Network Card OPTC6 is used for connecting the 9000X Drive to a host system. According to ISO898 standard cables to be chosen for CAN bus should have a nominal impedance of 0 ohms, and specific line delay of nominal 5 ns/m. 0 ohms line termination resistors required for installation. Johnson Controls Metasys N Network Communications The OPTC fieldbus board provides communication between the 9000X Drive and a Johnson Controls Metasys N network. With this connection, the drive can be controlled, monitored and programmed from the Metasys system. The N fieldbus is available as a factory installed option and as a field installable kit. Modbus/TCP Network Communications The Modbus/TCP Network Card OPTCI is used for connecting the 9000X Drive to Ethernet networks utilizing Modbus protocol. It includes an RJ-45 pluggable connector. This interface provides a selection of standard and custom register values to communicate drive parameters. The board supports 0 Mbps and 00 Mbps communication speeds. The IP address of the board is configurable over Ethernet using a supplied software tool. EtherNet/IP Network Communications The EtherNet/IP Network Card OPTCK is used for connecting the 9000X Drive to Ethernet/Industrial Protocol networks. It includes an RJ-45 pluggable connector. The interface uses CIP objects to communicate drive parameters (CIP is Common Industrial Protocol, the same protocol used by DeviceNet). The board supports 0 Mbps and 00 Mbps communication speeds. The IP address of the board is configurable by Static, BOOTP and DHCP methods. Volume 6 Solid-State Motor Control CA E May 04 V6-T-9

34 .5 Control/Communication Option Descriptions For availability, see Product Selection for base drive voltage required. Available Control/Communications Options Option Description Option Type K Door-Mounted Speed Potentiometer Provides the SVX9000 with the ability to adjust the frequency reference using a door-mounted potentiometer. This option uses Control the 0 Vdc reference to generate a 0 0V signal at the analog voltage input signal terminal. When the HOA bypass option is added, the speed is controlled when the HOA switch is in the HAND position. Without the HOA bypass option, a two-position switch (labeled local/remote) is provided on the keypad to select speed reference from the Speed Potentiometer or a remote speed signal. K Door-Mounted Speed Potentiometer with HOA Selector Switch Provides the SVX9000 with the ability to start/stop and adjust the speed reference from Control door-mounted control devices or remotely from customer supplied inputs. In HAND position, the drive will start and the speed is controlled by the door-mounted speed potentiometer. The drive will be disabled in the OFF position. When AUTO is selected, the drive run and speed control commands are via user-supplied dry contact and 4 0 ma signal. K5 MANUAL/AUTO Speed Reference Switch Provides a door-mounted selector switch for MANUAL/AUTO speed reference. Control K6 START and STOP Pushbuttons ( mm) START (green) STOP (red). Provide door-mounted START and STOP pushbuttons for either bypass or Control non-bypass configurations. K9 () Factory Installed Auxiliary Contacts Provide two NO/NC auxiliary contacts. Power L Bypass Pilot Lights for RA and RB Bypass Options A green MOTOR ON INVERTER light indicates when the motor is running in inverter mode and an amber Addl. bypass MOTOR ON BYPASS light indicates when the motor is running in bypass mode. The lights are mounted on the enclosure door, above the switches. LD Green STOP Light ( mm) Provides a green STOP light that indicates the drive is stopped. Light LE Red RUN Pilot Light ( mm) Provides a red RUN pilot light that indicates the drive is running. Light LU Misc. Light ( mm) Provides a misc. user defined pilot light. User to define light function and color. Light LW PTT (Push-To-Test) Light ( mm) Provides misc. user defined PTT pilot light. User to define light function and color. Light P Input Circuit Breaker Provides a means of short-circuit protection for the power cables between it and the SVX9000, and protection from high-level ground faults on the power cable. Allows a convenient means of disconnecting the SVX9000 from the line and the operating mechanism can be padlocked in the OFF position. This is factory mounted in the enclosure. Input P3 P8 PA PE Input Line Fuses Rated to 00 kaic Provide high-level fault protection of the SVX9000 input power circuit from the load side of the fuses to the input side of the power transistors. This option consists of three 00 ka fuses, which are factory mounted in the enclosure. SPD (50 ka per Phase) Provides a surge protection device (SPD) connected to the line side terminals and is designed to clip line side transients. Rated for 50,000A. SPD (00 ka per Phase) Provides a surge protection device (SPD) connected to the line side terminals and is designed to clip line side transients. Rated for 00,000A. Output Contactor Provides a means for positive disconnection of the drive output from the motor terminals. The contactor coil is controlled by the drive s run or permissive logic. NC and NO auxiliary contacts rated at 0A, 600 Vac are provided for customer use. Bypass option RA includes an output contactor as standard. This option includes a low VA 5 Vac fused control power transformer and is factory mounted in the enclosure. RA Manual HOA Bypass Controller The Manual HAND/OFF/AUTO (HOA) 3-contactor bypass option provides a means of bypassing the SVX9000, allowing the AC Bypass motor to be operated at full speed directly from the AC supply line. This option consists of an input disconnect, a fused control power transformer, and a full voltage bypass starter with a door mounted HOA selector switch and an INVERTER/BYPASS switch. The HOA switch provides the ability to start and stop the drive in the inverter mode. For applications up to 00 hp, a Freedom Series IEC input contactor, a Freedom Series IEC output contactor, and a Freedom Series IEC starter with a bimetallic overload relay is included. For applications above 00 hp, an Advantage input contactor, an Advantage output contactor and an Advantage starter with electronic overload protection is included. The contactors are mechanically and electrically interlocked. RB Manual IOB Bypass Controller The manual INVERTER/OFF/BYPASS (IOB) 3-contactor bypass option provides a means of bypassing the SVX9000, allowing Bypass the AC motor to be operated at full speed directly from the AC supply line. This option consists of an input disconnect, a fused control power transformer, and a full voltage bypass starter with a door mounted IOB selector switch. For applications up to 00 hp, a Freedom Series IEC input contactor, a Freedom Series IEC output contactor, and a Freedom Series IEC starter with a bimetallic overload relay is included. For applications above 00 hp, an Advantage input contactor, an Advantage output contactor and an Advantage starter with electronic overload protection is included. The contactors are mechanically and electrically interlocked. S5 Floor Stand in Converts a Size A or B, normally wall mounted enclosure to a floor standing enclosure with a height of in (558.8 mm). Enclosure S9 Space Heater without CPT Prevents condensation from forming in the enclosure when the drive is inactive or in storage. Includes a thermostat for variable Enclosure temperature control. A 00W heater is installed in enclosures A and B, and 400W heater is installed in enclosures C and D. Requires a customer supplied 5V remote supply source. SA Space Heater with CPT Prevents condensation from forming in the enclosure when the drive is inactive or in storage. Includes a thermostat for variable temperature Enclosure control. A 00W heater is installed in enclosures A and B, and 400W heater is installed in enclosures C and D. Provided with CPT connected to load side of input disconnect. SB Ice Cube Style Control Relay Provides misc. user defined 4PDT control relay. Requires user to define functionality. Enclosure SE On-Delay Timer (Delay on Make) Provides misc. user defined time delay relay. Requires user to define functionality and time setting requirement. Enclosure SF Off-Delay Timer (Delay on Break) Provides misc. user defined time delay relay. Requires user to define functionality and time setting requirement. Enclosure Input Input Input Output V6-T-0 Volume 6 Solid-State Motor Control CA E May 04

35 .5 Technical Data and Specifications 9000X VFD Pump Panels Description NEMA Type /IP54 or NEMA Type 3R Specification Primary Design Features Hz input frequency Output (AC volts maximum) Input voltage base Output frequency range 0 30 Hz Initial output current (I H ) 50% for seconds Overload ( minute [I H /I L ]) 50%/0% Enclosure space heater Oversize enclosure Output contactor Bypass motor starter Listings UL, cul Protection Features Incoming line fuses AC input circuit disconnect Line reactors (3%) Phase rotation insensitive EMI filter Thru Frame 9 Input phase loss protection Input overvoltage protection Line surge protection Output short-circuit protection Output ground fault protection Output phase protection Overtemperature protection DC overvoltage protection Drive overload protection Motor overload protection Programmer software Local/remote keypad Keypad lockout Fault alarm output Built-in diagnostics Description NEMA Type /IP54 or NEMA Type 3R Specification Input/Output Interface Features Setup adjustment provisions Remote keypad/display Personal computer Operator control provisions Drive mounted keypad/display Remote keypad/display Conventional control elements Serial communications 5 Vac control circuit Speed setting inputs Keypad 0 0 Vdc potentiometer/voltage signal 4 0 ma isolated Configurable 4 0 ma differential Configurable Analog outputs Speed/frequency Torque/load/current Programmable Motor voltage Programmable Kilowatts Programmable 0 0 Vdc signals Configurable w/jumpers 4 0 ma DC signals Isolated signals Discrete outputs Fault alarm Drive running Drive at set speed Programmable parameters 4 Dry contacts ( relays Form C) Open collector outputs Additional discrete outputs Communications RS-3 RS-4/485 DeviceNet Modbus RTU CANopen (slave) PROFIBUS-DP Lonworks Johnson Controls Metasys N EtherNet/IP Modbus TCP BACnet Volume 6 Solid-State Motor Control CA E May 04 V6-T-

36 X VFD Pump Panels, continued NEMA Type /IP54 or NEMA Type 3R Description Specification Performance Features Sensorless vector control Volts/hertz control IR and slip compensation Electronic reversing Dynamic braking DC braking PID setpoint controller Programmable Critical speed lockout Current (torque) limit Adjustable acceleration/deceleration Linear or S curve accel/decel Jog at preset speed Thread/preset speeds 7, 5 Automatic restart Selectable Coasting motor start Coast or ramp stop selection Elapsed time meter Carrier frequency adjustment 6 khz Conditions for Application and Service Operating ambient temperature 0 to 40 C Storage temperature 40 to 60 C Humidity (maximum), non-condensing 95% Altitude (maximum without derate) 3300 ft (000m) Line voltage variation +0/ 5% Line frequency variation Hz Efficiency >96% Power factor (displacement) 0.96 I/O Specifications Description Specification Six digital input 4V: 0 <0V, >8V,R i >5 kohms programmable Two analog input configurable w/jumpers Two digital output programmable One analog output programmable configurable w/jumper One digital output programmable Voltage: 0 ±0V, R i >00 kohms Current: 0 (4) 0 ma, R i = 50 ohms Form C relays 50 Vac 30 Vdc amp resistive 0 0 ma, R L max. 500 ohms 0 bits ±% Open collector 48 Vdc 50 ma I/O Specifications for Control/Communication Options Description Specification Analog voltage, input 0 ±0V, R i >00 kohms Analog current, input 0 (4) 0 ma, R i = 50 ohms Digital input 4V: 0 <0V, >8V, R i >5 kohms Auxiliary voltage 4V (±0%), max. 50 ma Reference voltage 0V ±3%, max. 0 ma Analog current, output 0 (4) 0 ma, R L = 500 kohms, resolution 0 bit, accuracy <±% Analog voltage, output 0 () 0V, R L > k kohms, resolution 0 bit, accuracy <±% Relay output Maximum switching voltage 300 Vdc, 50 Vac Maximum switching load 8A/4 Vdc, 0.4A/300 Vdc, kva/50 Vac Maximum continuous load A rms Thermistor input R trip = 4.7 kohms Note Some horsepower units include dynamic braking chopper as standard refer to individual drive sections. V6-T- Volume 6 Solid-State Motor Control CA E May 04

37 .5 Wiring Diagrams A9 Board Control Wiring Basic I/O Board A9 +0Vref AI+ GND 3 AI+ 4 AI- 5 4Vout 6 GND 7 DIN 8 DIN 9 DIN3 0 CMA 4Vout GND 3 DIN4 4 DIN5 5 DIN6 6 CMB 7 AO+ 8 AO- 9 DO 0 A Board Control Wiring Basic Relay Board A Input Reference (Voltage) Input Reference (Current) Control Voltage Output 4V GND 4V GND 0 (4)/0 ma RL<500 W + V<+48V I<50 ma Indicates Connections for Inverted Signals RO/ RO/ RO/3 RO/ RO/ RO/ R L AC / DC Max. Current/Voltage Switching: <8A / 4 Vdc <0.4A / 300 Vdc < kva / 50 Vac Continuously < Arms SVX9000 Pump Panel Bypass Power Wiring Bypass Fuse Output Contactor Incoming Power L L L3 L L L3 To Drive Input To Drive Output U(T) V(T)W(T3) Circuit Breaker U(T) V(T) Motor Bypass Contactor Overload Relay W(T3) SVX9000 Pump Panel Disconnect Power Wiring Fuse Output Contactor Incoming Power L L L3 To Drive Input To Drive Output U(T) V(T)W(T3) U(T) V(T) Motor Circuit Breaker W(T3) Volume 6 Solid-State Motor Control CA E May 04 V6-T-3

38 .5 Dimensions Approximate Dimensions in Inches (mm) SVX9000 Pump Application Drives Enclosure Box A NEMA Type /IP54 H H Voltage AC 4.00 (0.6) Minimum Free Air Space Required hp (I H ) W W Three-Phase 08V 30V 3/4 0 3/ (736.6) 480V 5 30 Single-Phase 30V 3/ V 3/4 0 (736.6) 3.00 (76.) Minimum Air Space Required Both Sides 0.44 (.) Mounting Holes (4 Places) hp (I L ) H H H W W D D 7.00 (685.8) 7.00 (685.8) 5.35 (643.9) 5.35 (643.9) D 6.9 (49.8) 6.9 (49.8) D 5.30 (388.6) 5.30 (388.6) H 6.6 (43.0) 6.6 (43.0).34 (59.4).34 (59.4) Approx. Weight Lbs (kg) 0 (54) 60 (73) 0 (54) 60 (73) Approx. Shipping Weight Lbs (kg) V6-T-4 Volume 6 Solid-State Motor Control CA E May 04

39 .5 Approximate Dimensions in Inches (mm) Enclosure Box B NEMA Type /IP54 H H Voltage AC hp (I H ) 4.00 (0.6) Minimum Free Air Space Required W W Three-Phase 08V 30V (06.0) 480V Single-Phase 30V V 5 30 (06.0) 3.00 (76.) Minimum Air Space Required Both Sides 0.44 (.) Mounting Holes (4 Places) hp (I L ) H H H W W D D (965.) (965.) (93.3) (93.3) D 0.9 (53.4) 0.9 (53.4) D 9.30 (490.) 9.30 (490.) H 6.76 (45.7) 6.76 (45.7).34 (59.4).34 (59.4) Approx. Weight Lbs (kg) 85 (84) 9 (04) 85 (84) 9 (04) Approx. Shipping Weight Lbs (kg) Volume 6 Solid-State Motor Control CA E May 04 V6-T-5

40 .5 Approximate Dimensions in Inches (mm) Enclosure Box C NEMA Type /IP (.) Mounting Holes (4 Places) H H Voltage AC hp (I H ) Three-Phase 08V 30V (30.8) 480V Single-Phase 30V V (30.8) Note Consult factory (0.6) Minimum Free Air Space Required W W D 3.00 (76.) Minimum Air Space Required Both Sides hp (I L ) H H H H3 H4 W W D D (70.0) (70.0) D (8.) (8.) H 7.00 (88.8) 7.00 (88.8) 0.44 (.) Mounting Holes (4 Places) H4 H 7.9 (808.) 7.9 (808.) W 4.00 (0.6) Minimum Free Air Space Required 30.9 (785.4) 30.9 (785.4) W 9.30 (744.) 9.30 (744.) 6.78 (46.) 6.78 (46.) D 3.00 (76.) Minimum Air Space Required Both Sides.34 (59.4).34 (59.4) D Approx. Shipping Weight Lbs (kg) H3 V6-T-6 Volume 6 Solid-State Motor Control CA E May 04

41 .5 Approximate Dimensions in Inches (mm) Enclosure Box A NEMA Type 3R H H H3 Voltage AC W3 hp (I H ) W W W Three-Phase 08V 30V 3/4 0 3/ (838.) 480V 5 30 Single-Phase 30V 3/ V 3/4 0 (838.) hp (I L ) H H H H3 W W W W3 D D D 3.36 (796.5) 3.36 (796.5) 0.44 (.) Mounting Holes (4 Places) 9.67 (753.6) 9.67 (753.6) 5.35 (643.9) 5.35 (643.9) D.05 (534.7).05 (534.7) 6.9 (49.8) 6.9 (49.8) D D 5.30 (388.6) 5.30 (388.6).07 (5.6).07 (5.6) H 7.4 (437.9) 7.4 (437.9) 6.6 (43.0) 6.6 (43.0) 3.3 (84.) 3.3 (84.) Approx. Weight Lbs (kg) 70 (77) 5 (98) 70 (77) 5 (98) Approx. Shipping Weight Lbs (kg) Volume 6 Solid-State Motor Control CA E May 04 V6-T-7

42 .5 Approximate Dimensions in Inches (mm) Enclosure Box B NEMA Type 3R W D H H H H3 W3 W W D D 0.44 (.) Mounting Holes (4 Places) Voltage AC hp (I H ) Three-Phase 08V 30V (70.7) 480V Single-Phase 30V V 5 30 (70.7) hp (I L ) H H H H3 W W W W3 D D D (9.0) (9.0) 4.77 (086.4) 4.77 (086.4) (93.3) (93.3) 6.3 (668.3) 6.3 (668.3) 0.9 (53.4) 0.9 (53.4) 9.30 (490.) 9.30 (490.).69 (68.3).69 (68.3) 7.74 (450.6) 7.74 (450.6) 6.76 (45.7) 6.76 (45.7) 3.3 (84.) 3.3 (84.) Approx. Weight Lbs (kg) 35 (07) 35 (07) Approx. Shipping Weight Lbs (kg) 90 (3) 90 (3) V6-T-8 Volume 6 Solid-State Motor Control CA E May 04

43 .5 Approximate Dimensions in Inches (mm) Enclosure Box C NEMA Type 3R H H H3 Voltage AC hp (I H ) Three-Phase (475.5) Single-Phase 30V V (475.5) Note Consult factory. W W W hp (I L ) H H H H3 H4 H5 W W W W3 D D D (433.8) (433.8) 0.44 (.) Mounting Holes (4 Places) W (39.) (39.) D (8.) (8.) D D (983.5) (983.5) H (97.) (97.) H5 H H (958.3) (958.3) 30.9 (785.4) 30.9 (785.4) 9.30 (744.) 9.30 (744.) W W W 3.34 (84.8) 3.34 (84.8) 7.74 (450.6) 7.74 (450.6) 0.44 (.) Mounting Holes (4 Places) D D 6.77 (46.0) 6.77 (46.0) 3.3 (84.) 3.3 (84.) D Approx. Weight Lbs (kg) H4 Volume 6 Solid-State Motor Control CA E May 04 V6-T-9

44 .5 Approximate Dimensions in Inches (mm) Enclosure Size F H H W W D D (376.9) 69.5 (765.60) W W (54.0) (9.) H H (95.5) 6.00 (660.4) Approximate Weight Lbs (kg) D D Approximate Shipping Weight Lbs (kg) 700 (77) 850 (839) V6-T-30 Volume 6 Solid-State Motor Control CA E May 04

45 .8 Low Harmonic Drives Enclosed Passive Filtered Drives Enclosed Passive Filtered Drives Product Description The enclosed passive filtered clean power drives from Eaton s Electrical Sector use tuned passive filters to significantly reduce line harmonics at the drive input terminals. The enclosed passive filtered drive also delivers True Power Factor in addition to reducing harmonic distortion, the enclosed passive filtered drive prevents transformer overheating and overloading of breakers and feeders, which enables the application of adjustable frequency drives on generators and other high impedance power systems. The 9000X family of drives includes HVX9000, SVX9000, SLX9000, and SPX X Series drive ratings are rated for either high overload (I H ) or low overload (I L ). I L indicates 0% overload capacity for minute out of 0 minutes. I H indicates 50% overload capacity for minute out of 0 minutes. Contents Description Enclosed Passive Filtered Drives Application Description Features and Benefits s and Certifications Product Identification Catalog Number Selection Product Selection Options Technical Data and Specifications Wiring Diagram Dimensions Enclosed 8-Pulse Drives Enclosed Passive Filtered Drive Products Enclosed covers a wide range of the most commonly ordered options. Pre-engineering eliminates the lead time normally associated with customer specific options. Available configurations are listed on Pages V6-T-07 to V6-T-. Modified Enclosed applies to specific customer requirements that vary from the Enclosed offering, such as the need for an additional indicating light or minor modifications to drawings. Contact your local sales office for assistance in pricing and lead time. Page V6-T-0 V6-T-07 V6-T-07 V6-T-07 V6-T-08 V6-T-09 V6-T-6 V6-T- V6-T-3 V6-T-4 V6-T-33 Custom Engineered for those applications with more unique or complex requirements, these are individually engineered to the customer s needs. Contact your local sales office for assistance in pricing and lead time. V6-T-00 Volume 6 Solid-State Motor Control CA E May 04

46 Low Harmonic Drives.8 Application Description Designed to meet the IEEE requirements for harmonic distortion, the enclosed passive filtered What Are Harmonics? drive is an excellent choice for small and midsize drives applications where harmonics are a concern. Take a perfect wave with a fundamental frequency of 60 Hz, which is close to what is supplied by the power company. Perfect Wave Volts (v) Add a second wave that is five times the fundamental frequency 300 Hz (typical of frequency added to the line by a fluorescent light). Second Wave Volts (v) Time (t) f(x) = sin(x) f(x) = sin(5x) 5 Combine the two waves. The result is a 60 Hz supply rich in fifth harmonics. Resulting Supply Volts (v) Time (t) Time (t) f(x) = sin(x) + sin(5x) 5 What Causes Harmonics? Harmonics are the result of nonlinear loads that convert AC line voltage to DC. Examples of equipment that are non-linear loads are listed below: AC variable frequency drives DC drives Fluorescence lighting, computers, UPS systems Industrial washing machines, punch presses, welders, etc. How Can Harmonics Due to VFDs Be Diminished? By applying drives from the Eaton Clean Power Drives Family; The HCX9000, enclosed passive filtered drive and enclosed 8-pulse drive. What Are Linear Loads? Linear loads are primarily devices that run across the line and do not add harmonics. Motors are prime examples. The downside to having large motor linear loads is that they draw more energy than a VFD, because of their inability to control motor speed. In most applications there is a turn down valve used with the motor which will reduce the flow of the material, without significantly reducing the load to the motor. While this provides some measure of speed control, it is extremely inefficient. Why Be Concerned About Harmonics?. Installation and utility costs increase. Harmonics cause damage to transformers and lower efficiencies due to the IR loss. These losses can become significant (from 6.6.6%) which can have a dramatic effect on the HVAC systems that are controlling the temperatures of the building where the transformer and drive equipment reside.. Downtime and loss of productivity. Telephones and data transmissions links may not be guaranteed to work on the same power grids polluted with harmonics. 3. Downtime and nuisance trips of drives and other equipment. Emergency generators have up to three times the impedance that is found in a conventional utility source. Thus the harmonic voltage can be up to three times as large, causing risk of operation problems. 4. Larger motors must be used. Motors running across the line that are connected on polluted power distribution grids can overheat or operate at lower efficiency due to harmonics. 5. Higher installation costs. Transformers and power equipment must be oversized to accommodate the loss of efficiencies. This is due to the harmonic currents circulating through the distribution without performing useful work. Volume 6 Solid-State Motor Control CA E May 04 V6-T-0

47 .8 Low Harmonic Drives How Does a VFD Convert Three-Phase AC to a Variable Output Voltage and Frequency? The six-pulse VFD: The majority of all conventional drives that are built consist of a six-pulse configuration. The figure below represents a sixdiode rectifier design that converts three-phase utility power to DC. The inverter section uses IGBTs to convert DC power to a simulated AC sine wave that can vary in frequency from Hz. 00 hp Six-Diode Rectifier Design Current Amps Time in Seconds The six-pulse VFD drive creates harmonic current distortion. The harmonic current that is created is energy that can not be used by customers and causes external heat and losses to all components including other drives that are on the same power distribution. The figure is a 00 hp drive with 45A of damaging harmonic current. 00 hp Six-Pulse Nonproductive Harmonic Current Current Amps Time in Seconds Six-Pulse Nonproductive Harmonic Current Six-Pulse Circuit Current harmonics I = 00% I = 6.0% I 9 =.77% I 5 =.5% I 3 = 4.06% I 3 =.% I 7 = 9.38% I 7 =.6% I 5 = 0.86% Power = 00 hp Harmonic current = 45 amps Guidelines of Meeting IEEE Std Harmonic Distortion Limits The IEEE users that are implementing Specification is a standard medium and low voltage that provides guidelines for equipment. commercial and industrial Maximum Harmonic Current Distortion in % of the Fundamental (0V through 69,000V) Harmonic Order (Odd Harmonics) Isc/I L h< <h<7 7<h<3 3<h<35 35<h TDD < < < < > The ratio Isc/I L is the ratio of the short-circuit current available at the point of common coupling (PCC), to the maximum fundamental load current. Consequently, as the size of the user load decreases with respect to the size of the system, the percentage of harmonic current that the user is allowed to inject into the utility system increases. Notes TDD = Total demand distortion is the harmonic current distortion in percent of the maximum demand load current (5 or 30 minute demand). I SC = Maximum short-circuit current at the PCC not counting motor contribution. I L = Maximum demand load current for all of the connected loads (fundamental frequency component) at the PCC. All of the limits are measured at a point of common coupling. V6-T-0 Volume 6 Solid-State Motor Control CA E May 04

48 Low Harmonic Drives.8 One-Line Diagram for Harmonic Analysis Terms Volts Volts Utility Side Transformer Volts kva Isc Impedance Customer Generator Volts kva Isc Impedance PCC (Point of Common Coupling) is defined as the electrical connecting point between the utility and multiple customers per the specifications in IEEE 59 POA (Point of Analysis) is defined as where the harmonic calculations are taken An oscilloscope can make all measurements at the PCC or POA to do an on-site harmonic evaluation. PCC Utility Side Generator Set Volts Volts Customer Transformer Volts kva Isc Impedance Harmonic Reduction Methods to Meet IEEE 59. Line Reactor A line reactor is a three-phase series inductance on the line side of an AFD. If a line reactor is applied on all AFDs, it is possible to meet IEEE guidelines where 0 5% of system loads are AFDs, depending on the stiffness of the line and the value of line reactance. Line reactors are available in various values of percent impedance, most typically.5%, 3% and 5%. Note: The 9000X drives come standard with a nominal 3% input impedance. Source A Source B AC Motor AC Motor AC Motor AC Motor AC Motor AC Motor Total Linear Motor Loads AMPS Total Non-Linear Drive Loads AMPS The best way to estimate AFD harmonic contribution to an electrical system is to perform a harmonic analysis based on known system characteristics. The one line in this figure would provide the data to complete the calculations. Line Reactor Advantages Low cost Can provide moderate reduction in voltage and current harmonics Available in various values of percent impedance Provides increased input protection for AFD and its semiconductors from line transients AFD Motor Disadvantages May not reduce harmonic levels to below IEEE guidelines Voltage drop due to IR loss Volume 6 Solid-State Motor Control CA E May 04 V6-T-03

49 .8 Low Harmonic Drives. Passive Filters Tuned harmonic filters involve the series connection of an inductor with the shunt connection of an inductor and capacitor to form a low impedance path to ground for Enclosed Drive with Integrated Passive Filter 3 Three-Phase Input Tuned Harmonic Capacitor Shunt Fusing Tuned Shunt Reactor AC Input Reactor a specific range of frequencies. This path presents an alternative to the flow of harmonic currents back into the utility source. 6-Pulse Diode Bridge Rectifier Converter Section LA LA L3A Bus Capacitors 00 hp Enclosed 480V Drive with Integrated Passive Filter Current Amps Time Dynamic Braking Transistor Inverter Section (+) DC ( ) DC Output Transistors IGBT Section AC Motor 00 hp Enclosed 480V Drive with Integrated Passive Filter Passive Filter Current harmonics I = 00% I = 0.4% I 9 = 0.50% I 5 = 3.76% I 3 =.% I 3 = 0.55% I 7 =.65% I 7 = 0.80% I 5 = 0.80% Power = 00 hp H c = 8.6 Amps Advantages Low cost for smaller horsepower applications More effective harmonic attenuation than -pulse drives Provides increased input protection for AFD from line transients Disadvantages Capacitors age over time, unlike magnetics Not as effective as 8-pulse drives Challenging to retrofit with bypass applications V6-T-04 Volume 6 Solid-State Motor Control CA E May 04

50 Low Harmonic Drives Pulse Converters A -pulse converter incorporates two separate AFD input semiconductor bridges, which are fed from 30º phase shifted power sources with identical impedance. The sources may be two isolation transformers, where one is a delta/wye design (which provides the phase shift) and the second a delta/delta design (which does not phase shift). The -pulse arrangement allows the harmonics from the first converter to cancel the harmonics of the second. Up to approximately 85% reduction of harmonic current and voltage distortion may be achieved (over standard Basic -Pulse Rectifier with Phase Shifting Transformer -Pulse Phase-Shifting Transformer LA LA L3A LB LB L3B 00 hp 480V Drive with -Pulse Rectifier Current Amps Time -Pulse Diode Bridge Rectifier Converter Section -Pulse Diode Bridge Rectifier Converter Section Bus Capacitors six-pulse converter). This permits a facility to use a larger percentage of AFD loads under IEEE guidelines than allowable using line reactors or DC chokes. A harmonic analysis is required to guarantee compliance with guidelines. Dynamic Braking Transistor Inverter Section (+) DC (-) DC Output Transistors IGBT Section AC Motor 00 hp 480V Drive with -Pulse Rectifier -Pulse Circuit Current harmonics I = 00% I = 4.9% I 9 = 0.06% I 5 =.5% I 3 =.95% I 3 = 0.87% I 7 = 0.48% I 7 = 0.% I 5 = 0.73% Power = 00 hp H c = 0 Amps Advantages Reasonable cost, although significantly more than reactors or chokes Substantial reduction (up to approx. 85%) in voltage and current harmonics Provides increased input protection for AFD and its semiconductors from line transients Disadvantages Impedance matching of phase shifted sources is critical to performance Transformers often require separate mounting or larger AFD enclosures May not reduce distribution harmonic levels to below IEEE guidelines Cannot retrofit for most AFDs Volume 6 Solid-State Motor Control CA E May 04 V6-T-05

51 .8 Low Harmonic Drives 4. Clean Power Drives When the total load is comprised of non-linear load such as drives, and the ratio is l sc /I L, the greatest harmonic mitigation is required. Under these conditions, the currents drawn from the supply need to be sinusoidal and clean such that system interference and additional losses are negligible. Eaton s Enclosed 8-Pulse clean power drive uses a phaseshifting auto-transformer with delta-connected winding that carries only the ampere-turns caused by the difference in load currents. This results in nine separate phases. In this type of configuration, the Basic 8-Pulse Rectifier with Phase-Shifting Auto-Transformer 3 3-Phase AC Input 8 C A N 00 hp 480V Drive with 8-Pulse Rectifiers Current Amps Pulse SCR Bridge Rectifier Converter Section 8-Pulse Phase-Shifting Auto-Transformer Time Diode Rectifiers Bus Capacitors total kva rating of the transformer magnetic system was only 48% that of the motor load. A traditional isolated transformer system, with multipulse windings, would require the full kva rating to be supported, which is more common in an MV step-down transformer. Pre-charge Circuit ( ) DC Dynamic Braking Transistor Inverter Section (+) DC The integrated 8-pulse clean power drive, with near sine wave input current and low harmonics will meet the requirements of IEEE under all practical operating conditions. The comparisons with six-pulse passive filter and -pulse systems are shown on Pages V6-T-0, V6-T-04 and below. Output Transistors IGBT Section 00 hp 480V Drive with 8-Pulse Rectifiers 8-Pulse Clean Power Current harmonics I = 00% I = 0.4% I 9 =.00% I 5 = 0.6% I 3 = 0.0% I 3 = 0.0% I 7 = 0.03% I 7 = 0.86% I 5 = 0.0% Power = 00 hp H c = 5.9 Amps Advantages Effectively guarantees compliance with IEEE Provides increased input protection for AFD and its semiconductors from line transients Up to 4 times the harmonic reduction of -pulse methods Smaller transformer than isolation transformer used in -pulse converter Minimizes ripple current in capacitors, doubling expected capacitor life AC Motor Disadvantages Not as cost effective as some other methods at small (<50) horsepower V6-T-06 Volume 6 Solid-State Motor Control CA E May 04

52 Low Harmonic Drives.8 Features and Benefits New enclosed passive filtered clean power drive features include (at 480V): UL Type, UL Type, UL Type 3R and NEMA with gaskets and filters Input voltage: 480V, 30V, 575V Complete range of control, network and power options Product Identification Horsepower range: 480V, 7-/ 400 hp I L 30V, 7-/ 00 hp I L ; consult factory for details 575V, hp I L ; consult factory for details Enclosed Passive Filtered Drive UL Type, 40 hp Door Mounted Keypad Single enclosure for both drive and filter reduces field wiring and enables convenient bypass installation Packaged solution ensures optimal coordination of drive and filter SVX9000 Drive s and Certifications UL cul 508C Input Reactor Breaker Disconnect (P) Shunt Fusing Tuned Shunt Reactor Tuned Harmonic Capacitor Volume 6 Solid-State Motor Control CA E May 04 V6-T-07

53 .8 Low Harmonic Drives Catalog Number Selection Enclosed Passive Filtered Drives Product Family CFX = Integrated filter clean power drive 007 = 7-/ hp 00 = 0 hp 05 = 5 hp 00 = 0 hp 05 = 5 hp 030 = 30 hp Horsepower Rating 040 = 40 hp 050 = 50 hp 060 = 60 hp 075 = 75 hp 00 = 00 hp 5 = 5 hp 50 = 50 hp 00 = 00 hp 50 = 50 hp 300 = 300 hp 350 = 350 hp 400 = 400 hp Enclosure Rating = UL Type = UL Type 3 = UL Type 3R 6 = NEMA filtered Voltage Rating = 08V = 30V 4 = 480V 5 = 575V ( V) Application Torque/Braking A = I L /no brake chopper B = I L /internal brake chopper D = I H /no brake chopper E = I H /internal brake chopper Enclosed Style A = Enclosed drive CFX A A Notes Brake chopper is standard in 08V, 30V and 480V drives up to FR6; optional in all other drives. Local/remote keypad is included as the standard control panel. 3 Some options are voltage and/or horsepower specific. Consult your Eaton representative for details. 4 See Pages V6-T-8 and V6-T-9 for complete descriptions. 5 Includes local/remote speed reference switch. 6 See Pages V6-T-6 and V6-T-7 for complete descriptions. 7 Consult Eaton for availability. Build Alphabetically and Numerically K K K3 K4 K5 K6 KF KO L L LE P P3 P7 P8 PE PF PG PH PI PN RA RB RC RD RG S4 S5 S6 S9 C C3 C4 C5 C6 C7 Enclosed Options 34 Door-mounted speed potentiometer 5 Door-mounted speed potentiometer with HOA selector switch psig follower HAND/OFF/AUTO switch ( mm) MANUAL/AUTO reference switch ( mm) START/STOP pushbuttons ( mm) Bypass test switch for RA and RB elapsed time meter Power, RUN and fault pilot lights Bypass pilot lights for RA, RB, bypass options Red RUN light Input circuit breaker Input line fuses (00 kaic) Input power surge protection TVSS surge protective device Output contactor Output filter MotoRx (up to 600 ft) 000 V/μS DV/DT filter Single overload relay Dual overload relays Dual overloads for bypass Manual HOA bypass controller Manual IOB bypass controller Auto transfer HOA bypass controller Auto transfer IOB bypass controller Reduced voltage starter for bypass Floor stand 6 in Floor stand in Floor stand in Space heater Control Options B = 6 DI, ext +4 Vdc/EXT +4 Vdc B = RO (NC-NO), RO (NO), therm B4 = AI (ma isolated), AO (ma isolated), ext +4 Vdc/EXT +4 Vdc B5 = 3 RO (NO) B8 = ext +4 Vdc/EXT +4 Vdc, 3 Pt00 B9 = RO (NO), 5 DI 4 40 Vac input Type Control Control Control Control Control Control Addl. bypass Control Light Addl. bypass Light Input Input Input Input Output Output Output Output Output Addl. bypass Bypass Bypass Bypass Bypass Bypass Enclosure Enclosure Enclosure Enclosure Communication Options 6 = Modbus C8 = Modbus (D9 type connector) = PROFIBUS DP CA = Johnson Controls N =LonWorks CI = Modbus TCP = PROFIBUS DP (D9 Connector) CJ = BACnet = CANopen (Slave) CQ = EtherNet/IP = DeviceNet D3 = RS-3 with D9 connection HT VB Engineered Options High temperature rating for 50 C 7 Varnished boards V6-T-08 Volume 6 Solid-State Motor Control CA E May 04

54 Low Harmonic Drives.8 Product Selection When Ordering Select a base catalog number that meets the application requirements nominal horsepower, voltage and enclosure rating. (The enclosed drive s continuous output amp rating should be equal to or greater than the motor s full load amp rating.) The base enclosed package includes a standard drive, doormounted alphanumeric panel and enclosure. The enclosed passive filtered drive product uses the term High Overload (I H ) in place of the term Constant Torque (CT). Likewise, Low Overload (I L ) is used in place of the term Variable Torque (VT). The new terms are a more precise description of the rating. The older terms included ambient temperature ratings in addition to overload ratings. In order to minimize enclosure size and offer the highest ambient temperature rating, overload and temperature ratings are now treated separately. Ambient temperature ratings are shown in the following table. Ambient Temperature Ratings Enclosure Size I H I L B, C, 9 40 C 40 C 7, 8 50 C 50 C If dynamic brake chopper or control/communication option is desired, change the appropriate code in the base catalog number. All of the programming is exactly the same as the standard SVX9000 drive. Select enclosed options. Add the codes as suffixes to the base catalog number in alphabetical and numeric order. Note For high temperature rating, select HT option code and contact factory. Volume 6 Solid-State Motor Control CA E May 04 V6-T-09

55 .8 Low Harmonic Drives 08V Drives Enclosed Passive Filtered Drive UL Type, UL Type, UL Type 3R and NEMA Filtered hp Enclosed Passive Filtered Drive Enclosure Enclosure Dimension Drawings Enclosure Size UL Type and UL Type UL Type 3R B See Page V6-T-4 See Page V6-T-6 C See Page V6-T-5 See Page V6-T-7 D N/A See Page V6-T-8 F N/A See Page V6-T-9 7 See Page V6-T See Page V6-T See Page V6-T-3 3 Notes NEC Current (A) Chassis Frame FR5 FR7 drives not available in UL Type. Enclosures 7 and 8 are NEMA filtered. 3 Not available for UL Type 3R. UL Type UL Type and NEMA Filtered UL Type 3R Base Catalog Number Base Catalog Number Base Catalog Number Low Overload Drive 7-/ 4. FR5 CFX007BA CFX0073BA FR5 CFX00BA CFX003BA FR6 CFX05BA CFX053BA FR6 CFX00BA CFX003BA FR7 CFX05AA CFX053AA FR7 CFX030AA CFX0303AA 40 4 FR7 CFX040AA CFX0403AA FR8 CFX050AA CFX0506AA CFX0503AA FR8 CFX060AA CFX0606AA CFX0603AA 75 FR8 CFX075AA CFX0756AA CFX0753AA FR9 CFX00AA CFX006AA CFX003AA High Overload Drive 7-/ 4. FR5 CFX007EA CFX0073EA FR6 CFX00EA CFX003EA FR6 CFX05EA CFX053EA FR7 CFX00DA CFX003DA FR7 CFX05DA CFX053DA FR7 CFX030DA CFX0303DA 40 4 FR8 CFX040DA CFX0406DA CFX0403DA FR8 CFX050DA CFX0506DA CFX0503DA FR8 CFX060DA CFX0606DA CFX0603DA 75 FR9 CFX075DA CFX0756DA CFX0753DA FR9 CFX00DA CFX006DA CFX003DA Chassis Frame UL Type UL Type UL Type 3R Disconnect Only With Power Options Disconnect Only With Power Options Disconnect Only With Power Options FR4 N/A N/A B C B C FR5 N/A N/A B C B C FR6 N/A N/A B C B C FR7 N/A 7 C 7 C D FR F F FR F F V6-T-0 Volume 6 Solid-State Motor Control CA E May 04

56 Low Harmonic Drives.8 30V Drives Enclosed Passive Filtered Drive UL Type, UL Type, UL Type 3R and NEMA Filtered hp Enclosed Passive Filtered Drive Enclosure Enclosure Dimension Drawings Enclosure Size UL Type and UL Type UL Type 3R B See Page V6-T-4 See Page V6-T-6 C See Page V6-T-5 See Page V6-T-7 D N/A See Page V6-T-8 F N/A See Page V6-T-9 7 See Page V6-T See Page V6-T See Page V6-T-3 3 Notes NEC Current (A) Chassis Frame FR5 FR7 drives not available in UL Type. Enclosures 7 and 8 are NEMA filtered. 3 Not available for UL Type 3R. UL Type UL Type and NEMA Filtered UL Type 3R Base Catalog Number Base Catalog Number Base Catalog Number Low Overload Drive 7-/ FR5 CFX007BA CFX0073BA 0 8 FR5 CFX00BA CFX003BA 5 4 FR6 CFX05BA CFX053BA 0 54 FR6 CFX00BA CFX003BA 5 68 FR7 CFX05AA CFX053AA FR7 CFX030AA CFX0303AA FR7 CFX040AA CFX0403AA FR8 CFX050AA CFX0506AA CFX0503AA FR8 CFX060AA CFX0606AA CFX0603AA 75 9 FR8 CFX075AA CFX0756AA CFX0753AA FR9 CFX00AA CFX006AA CFX003AA High Overload Drive 7-/ FR5 CFX007EA CFX0073EA 0 8 FR6 CFX00EA CFX003EA 5 4 FR6 CFX05EA CFX053EA 0 54 FR7 CFX00DA CFX003DA 5 68 FR7 CFX05DA CFX053DA FR7 CFX030DA CFX0303DA FR8 CFX040DA CFX0406DA CFX0403DA FR8 CFX050DA CFX0506DA CFX0503DA FR8 CFX060DA CFX0606DA CFX0603DA 75 9 FR9 CFX075DA CFX0756DA CFX0753DA FR9 CFX00DA CFX006DA CFX003DA Chassis Frame UL Type UL Type UL Type 3R Disconnect Only With Power Options Disconnect Only With Power Options Disconnect Only With Power Options FR4 N/A N/A B C B C FR5 N/A N/A B C B C FR6 N/A N/A B C B C FR7 N/A 7 C 7 C D FR F F FR F F Volume 6 Solid-State Motor Control CA E May 04 V6-T-

57 .8 Low Harmonic Drives 480V Drives Enclosed Passive Filtered Drive Enclosed Passive Filtered Base Drive hp NEC Current (A) Chassis Frame UL Type UL Type and NEMA Filtered UL Type 3R Base Catalog Number Base Catalog Number Base Catalog Number Low Overload Drive 7-/ FR4 CFX0074BA CFX00734BA 0 4 FR5 CFX004BA CFX0034BA 5 FR5 CFX054BA CFX0534BA 0 7 FR5 CFX004BA CFX0034BA 5 34 FR6 CFX054BA CFX0534BA FR6 CFX0304BA CFX03034BA 40 5 FR6 CFX0404BA CFX04034BA FR7 CFX0504AA 3 CFX0504AA CFX05034AA FR7 CFX0604AA 3 CFX0604AA CFX06034AA FR7 CFX0754AA 3 CFX0754AA CFX07534AA 00 4 FR8 CFX004AA CFX0064AA CFX0034AA 5 56 FR8 CFX54AA CFX564AA CFX534AA FR8 CFX504AA CFX5064AA CFX5034AA FR9 CFX004AA CFX0064AA CFX0034AA FR9 CFX504AA CFX5064AA CFX5034AA FR0 CFX3004AA CFX30064AA FR0 CFX3504AA CFX35064AA FR0 CFX4004AA CFX40064AA 4 High Overload Drive 7-/ FR5 CFX0074EA CFX00734EA 0 4 FR5 CFX004EA CFX0034EA 5 FR5 CFX054EA CFX0534EA 0 7 FR6 CFX004EA CFX0034EA 5 34 FR6 CFX054EA CFX0534EA FR6 CFX0304EA CFX03034EA 40 5 FR7 CFX0404DA 3 CFX0404DA CFX04034DA FR7 CFX0504DA 3 CFX0504DA CFX05034DA FR7 CFX0604DA 3 CFX0604DA CFX06034DA FR8 CFX0754DA CFX07564DA CFX07534DA 00 4 FR8 CFX004DA CFX0064DA CFX0034DA 5 56 FR8 CFX54DA CFX564DA CFX534DA FR9 CFX504DA CFX5064DA CFX5034DA FR9 CFX004DA CFX0064DA CFX0034DA FR0 CFX504DA CFX5064DA FR0 CFX3004DA CFX30064DA FR0 CFX3504DA CFX35064DA 4 Notes The integrated filter clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure. FR4 FR6 drives not available in UL Type. 3 This catalog number is used only with power options. 4 Consult factory. V6-T- Volume 6 Solid-State Motor Control CA E May 04

58 Low Harmonic Drives.8 Enclosed Passive Filtered Drive Enclosure Chassis Frame Enclosure Dimension Drawings Enclosure Size UL Type and UL Type UL Type 3R B See Page V6-T-4 See Page V6-T-6 C See Page V6-T-5 See Page V6-T-7 D N/A See Page V6-T-8 F N/A See Page V6-T-9 7 See Page V6-T See Page V6-T See Page V6-T-3 3 Notes UL Type UL Type UL Type 3R Disconnect Only With Power Options Disconnect Only With Power Options Disconnect Only With Power Options FR4 N/A N/A B C B C FR5 N/A N/A B C B C FR6 N/A N/A B C B C FR7 N/A 7 C 7 C D FR F F FR F F FR Consult factory. Enclosures 7 and 8 are NEMA filtered. 3 Not available for UL Type 3R. Volume 6 Solid-State Motor Control CA E May 04 V6-T-3

59 .8 Low Harmonic Drives 575V Drives Enclosed Passive Filtered Drive UL Type, UL Type, UL Type 3R and NEMA Filtered hp NEC Current (A) Chassis Frame Notes FR6 FR7 drives not available in UL Type. Consult factory. UL Type UL Type and NEMA Filtered UL Type 3R Base Catalog Number Base Catalog Number Base Catalog Number Low Overload Drive 5 7 FR6 CFX055AA CFX0535AA 0 FR6 CFX005AA CFX0035AA 5 7 FR6 CFX055AA CFX0535AA 30 3 FR6 CFX0305AA CFX03035AA 40 4 FR7 CFX0405AA CFX04035AA 50 5 FR7 CFX0505AA CFX05035AA 60 6 FR8 CFX0605AA CFX06065AA CFX06035AA FR8 CFX0755AA CFX07565AA CFX07535AA FR8 CFX005AA CFX0065AA CFX0035AA 5 5 FR9 CFX55AA CFX565AA CFX535AA FR9 CFX505AA CFX5065AA CFX5035AA 00 9 FR9 CFX005AA CFX0065AA CFX0035AA 50 4 FR0 CFX505AA CFX5065AA FR0 CFX3005AA CFX30065AA FR0 CFX4005AA CFX40065AA High Overload Drive 0 4 FR6 CFX005DA CFX0035DA 5 7 FR6 CFX055DA CFX0535DA 0 FR6 CFX005DA CFX0035DA 5 7 FR6 CFX055DA CFX0535DA 30 3 FR7 CFX0305DA CFX03035DA 40 4 FR7 CFX0405DA CFX04035DA 50 5 FR8 CFX0505DA CFX05065DA CFX05035DA 60 6 FR8 CFX0605DA CFX06065DA CFX06035DA FR8 CFX0755DA CFX07565DA CFX07535DA FR9 CFX005DA CFX0065DA CFX0035DA 5 5 FR9 CFX55DA CFX565DA CFX535DA FR9 CFX505DA CFX5065DA CFX5035DA 00 9 FR0 CFX005DA CFX0065DA 50 4 FR0 CFX505DA CFX5065DA FR0 CFX3005DA CFX30065DA V6-T-4 Volume 6 Solid-State Motor Control CA E May 04