Standard. Functions Functions MFT. Multi-Function Technology. Fully Customizable. Proportional Control. Pre-Set Configuration.

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1 Multi-Function Technology Standard Custom Functions Functions MULTI-FUNCTION TECHNOLOGY Spring or Non-spring return actuators with 2 to 10 VDC default control functions Belimo will customize actuators for you or customize yourself with the PC-compatible software. Standard Proportional Control OR Fully Customizable Table of Contents Specifications Page AF24- (-S) US...32 AF24-95 US...34 NF24- US...54 LF24- (-S) US...84 LF24- (-S)-20 US...86 TF24- US GMB (X) GMX AMB (X) AMX Specifications Page NMB (X) NMX NMQ24- US LMB (X) LMX Pre-Set Configuration Page VDC PWM Floating Point On/Off Multi-Function Technology Specifications ZIP-RS232 US ZIP-USB-MP US P US Belimo Software Wiring Multiple Actuators Preset Confiuration Order Form Custom Configuration Order Form Cross Reference

2 Pre-Set Configurations DC Voltage Control, P-1000 (A ) Spring Return AF24-(-S) US 133 in-lb NF24- US 60 in-lb LF24-(-S) US 35 in-lb Non-Spring Return GMX in-lb AMX in-lb LF24-(-S)-20 US 35 in-lb TF24- US 18 in-lb NMX24-90 in-lb LMX24-45 in-lb Application P-1000 configuration types are used for VDC control applications. Pre-set configurations are listed which offer solutions for standard control applications. Additional pre-set configurations are listed which offer solutions for non-standard control application for: Adjustable Start and Stop points Sequencing actuators Combination for master slave Wiring Diagram Line Volts 24 VAC/DC Transformer Control Signal Position Feedback ( ) (+) ( ) (+) (1) Common (2) + Hot (3) Y Input (5) U Output CCW CW LISTED 94D5 TEMP. IND & REG. EQUIP. UL W040 VDC Select a Configuration Configration Input Position Running Torque Description Code Range Feedback Time % Adaptation P-10001* A to 10.0 VDC 2.0 to 10.0 VDC MANUAL P A to 10.0 VDC 0.0 to 10.0 VDC MANUAL P A to 10.0 VDC 0.0 to 5.0 VDC MANUAL P A to 7.0 VDC 2.0 to 10.0 VDC MANUAL P A to 9.0 VDC 2.0 to 10.0 VDC MANUAL P A to 13.5 VDC 2.0 to 10.0 VDC MANUAL P A to 5.0 VDC 2.0 to 10.0 VDC MANUAL P A to 5.0 VDC 0.0 to 10.0 VDC MANUAL P A to 10.0 VDC 2.0 to 10.0 VDC MANUAL P A to 10.0 VDC 0.0 to 10.0 VDC MANUAL P A to 10.0 VDC 2.0 to 10.0 VDC MANUAL P A to 5.0 VDC 2.0 to 10.0 VDC MANUAL P A to 6.0 VDC 2.0 to 10.0 VDC MANUAL P A to 10.0 VDC 2.0 to 10.0 VDC MANUAL P A18 14 to 17 VDC 2.0 to 10.0 VDC MANUAL P A to 12.0 VDC 2.0 to 10.0 VDC MANUAL P A to 10.0 VDC 0.0 to 10.0 VDC MANUAL P A to 4.0 VDC 2.0 to 10.0 VDC MANUAL P A to 4.5 VDC 0.5 to 4.5 VDC MANUAL P A to 10.0 VDC 5.5 to 10.0 VDC MANUAL P A to 10.0 VDC 2.0 to 10.0 VDC MANUAL * P (A01) is the default configuration code. VOLTAGE 288

3 Pre-Set Configurations Pulse Width Modulation Control, P-2000 (W ) Spring Return AF24-(-S) US 133 in-lb NF24- US 60 in-lb LF24-(-S) US 35 in-lb Non-Spring Return GMX in-lb AMX in-lb LF24-(-S)-20 US 35 in-lb TF24- US 18 in-lb NMX24-90 in-lb LMX24-45 in-lb Application P-2000 configuration types are used for Pulse Width Modulation control outputs. Most D.D.C. controllers have digital outputs which incorporate a default PWM range. This enables a D.O. to be used as a proportional output when needed. Simply select the appropriate configuration code according to your application. Wiring PWM, Triac Source and Sink WARNING 24 VAC Transformer (AC only) LISTED 94D5 TEMP. IND & REG. EQUIP. Live Electrical Components! During installation, testing, servicing and troubleshooting of this product, it maybe necessary to work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury. UL W041 Line Volts 6 (1) Common (2) + Hot 7 Position Feedback VDC ( ) (+) (3) Y Input (5) U Output CCW CW Select a Configuration Configration Input Position Running Torque Description Code Range Feedback Time % Adaptation P W to 2.93 sec 2.0 to 10.0 VDC MANUAL P W to 5.00 sec 2.0 to 10.0 VDC MANUAL P W to sec 2.0 to 10.0 VDC MANUAL P W to sec 2.0 to 10.0 VDC MANUAL P W to 5.20 sec 0.0 to 5.0 VDC MANUAL P W to sec 0.0 to 10.0 VDC MANUAL P W to 2.93 sec 0.0 to 5.0 VDC MANUAL P W to sec 2.0 to 10.0 VDC MANUAL PULSE WIDTH MODULATION 289

4 Pre-Set Configurations Floating Point Control, P-3000 (F ) Spring Return AF24-(-S) US 133 in-lb NF24- US 60 in-lb LF24-(-S) US 35 in-lb LF24-(-S)-20 US 35 in-lb TF24- US 18 in-lb Application P-3000 configuration types are used for floating point control outputs. In this application actuators offer constant running time and standard feedback options. A IN4004 or IN4007 diode is required for spring return actuators only. Wiring Diagram LISTED 94D5 TEMP. IND & REG. EQUIP. UL Non-Spring Return GMX in-lb AMX in-lb NMX24-90 in-lb LMX24-45 in-lb Line Volts 24 VAC Transformer (AC only) Hot Triac Source Wiring 6 COM Diode may be placed at the control panel. Reduces field wiring (1) Common (2) + Hot (3) Y Input W042 A (5) U Output Wiring Diagram Select a Configuration Configration Input Position Running Torque Description Code Range Feedback Time % Adaptation P F01 Floating Point 2.0 to 10.0 VDC MANUAL P F02 Floating Point 0.0 to 10.0 VDC MANUAL P F03 Floating Point 2.0 to 10.0 VDC MANUAL P F04 Floating Point 0.0 to 5.0 VDC MANUAL P F05 Floating Point 0.0 to 10.0 VDC MANUAL P F06 Floating Point 0.0 to 5.0 VDC MANUAL P F07 Floating Point 2.0 to 10.0 VDC MANUAL P F08 Floating Point 2.0 to 10.0 VDC MANUAL P F09 Floating Point 2.0 to 10.0 VDC MANUAL P F10 Floating Point 0.0 to 2.5 VDC MANUAL FLOATING POINT CONTROL Line Volts 24 VAC Transformer (AC only) Triac Sink Wiring 6 Hot 2 Controller COM A B 1 Position Feedback 3 Diode may be placed at the control panel. Reduces field wiring (1) Common (2) + Hot (3) Y Input (5) U Output CCW CW Note: Diode is internal on non-spring return type actuators, connect to controller using wires 3 and W042A Controller B IN4004 or IN4007 diode. (IN4007 supplied, Belimo part number 40155) Triac A and B can also be contact closures. Why is a diode required? The actuator is designed to recognize the rectified voltage as an opposite control signal request. 1 Position Feedback 3 CCW CW A B 1 CCW CW Direction of rotation switch Position feedback cannot be used with a Triac sink controller. The actuators internal common reference is not compatible. The Common connection from the actuator must be connected to the Hot Connection of the controller. The actuator Hot must be connected to the control board Common. actuators are compatible with contact closure, triac source and triac sink type contollers. CCW CW A B 1 Floating Point Note: Diode is internal on non-spring return type actuators, connect to controller using wires 3 and

5 Pre-Set Configurations On/Off Control, P-4000 (J ) Spring Return AF24-(-S) US 133 in-lb NF24- US 60 in-lb LF24-(-S) US 35 in-lb LF24-(-S)-20 US 35 in-lb TF24- US 18 in-lb Application P-4000 configuration types are used for on/off control outputs. The configuration allows for service replacement of on/off actuators when a true on/off actuator is not available. In addition the actuator offers additional functionality in the on/off mode, such as configuration P with minimum position and 2 to 10 VDC feedback. Non-Spring Return GMX in-lb AMX in-lb NMX24-90 in-lb LMX24-45 in-lb Wiring Diagram WARNING Live Electrical Components! During installation, testing, servicing and troubleshooting of this product, it maybe necessary to work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury. 24 VAC/DC Transformer LISTED 94D5 TEMP. IND & REG. EQUIP. UL W043 Line Volts Position ( ) Feedback VDC (+) a (1) Common (2) Hot (3) Y Input (5) U Output CCW CW Two Position Select a Configuration Configration Input Position Running Torque Description Code Range Feedback Time % Adaptation P J01 On/Off 2.0 to 10.0 VDC MANUAL P J02 On/Off 2.0 to 10.0 VDC MANUAL P J03 On/Off 2.0 to 10.0 VDC MANUAL P J04 On/Off 0.0 to 5.0 VDC MANUAL P J05 On/Off 0.0 to 10.0 VDC MANUAL ON/OFF CONTROL 291

6 Multi-Function Technology Specifications Specifications Control Parameter Variables Description VDC Start: 0.5 to 30 VDC P-100 (A ) configuration types are used for VDC control Stop: 2.5 to 32 VDC applications. Pre-set configurations are listed which offer (Minimum 2 VDC between solutions for standard control applications. Additional prestart and stop required) set configurations are list which offer solutions for non-stan dard control application for: Sequencing Actuators Adjustable Start and Stop Points Combination for Master Slave INPUT Pulse Width PWM Range P-200 (W ) configuration types are used for pulse width Modulation (PWM) 0.02 to 50 sec. range modulation control outputs with four standard ranges. minimum interval There must be at least one second between the min pulses 20 [ms] between pulses allowed (0.02 sec.) and the max pulse allowed (50 sec.). Minimum cycle duration 520 [ms] (eg: 0.02 to 1.02 sec.) Floating Point P-300 (F...) configuration types are used for floating point control outputs. In this application actuators offer constant running time and standard feedback options. A 1N4004 diode is required for spring return actuators. The actuator is designed to recognize the rectified voltage as an opposite control signal request. On/Off P-400 (J ) configuration types are used for on/off control outputs. The configuration allows for service replacement of on/off actuators when a true on/off actuator is not available. In addition the actuator offers additional functionality in the on/off mode, such as configuration P (J03) with minimum position and 2 to 10 VDC feedback. FEEDBACK Position Position Feedback Range The default-operating mode of the U5 output is 2 to 10 VDC Feedback Start: 0.5 to 8 VDC Selectable for position feedback. Matching the controllers feedback input Stop: 2 to 10 VDC Selectable voltage is possible by selecting a pre-set configuration (page 278) or by creating a custom configuration (page 279). SENSITIVITY Control Normal (Default) actuators are designed with a unique non-symmetrical Sensitivity dead band. The actuator follows an increasing control signal with a 80 mv resolution. If the signal changes in the opposite direction, the actuator will no respond until the control signal changes by 200 mv. This allows the actuator to track even the slightest deviation very accuratly, yet allowing the actuator to "wait" for a much larger change in control signal. See figure 2. Reduced Upon detecting an un-stable control loop, the "reduced" setting can be manually selected via the PC software. This will reduce the sensitivity of the actuator by 50%. Meaning, control accuracy will now be 160 mv for signal changes in the same direction. And a 400 mv signal change in the opposite direction is needed for the actuator to change direction. Once driving in the opposite direction the actuator will respond in 160 mv increments. Upon improving the control loop stability you can return the actuator to the "Normal" mode. 292

7 Multi-Function Technology Specifications Figure 2 Control Accuracy and Stability (AF / NF / LF / TF) All actuators have built-in brushless DC motors which provide better accuracy and longer service life. The US actuators are designed with a unique non-symmetrical deadband. The actuator follows an increasing or decreasing control signal with a 80 mv resolution. If the signal changes in the opposite direction, the actuator will not respond until the control signal changes by 200 mv. This allows these actuators to track even the slightest deviation very accurately, yet allowing the actuator to wait for a much larger change in control signal due to control signal instability. AF / NF / LF / TF Actuators responds to a 80 mv signal when not changing direction from stop position. AF / NF / LF / TF Actuators responds to a 200 mv signal when reversing direction from stop position. Satisfied Control Position 80 mv Minimum Reversed Control Deadband Prior to Normal Control 200 mv Minimum Control Resolution Satisfied Control Position Control Accuracy and Stability (GM / AM / NM / LM / AH / LH / LU) All Belimo actuators have built-in brushless DC motors which provide better accuracy and longer service life. Belimo non-spring return actuators are designed with a unique non-symmetrical deadband. The actuator follows an increasing or decreasing control signal with a 75 mv resolution. If the signal changes in the opposite direction, the actuator will not respond until the control signal changes by 175 mv. This allows these actuators to track even the slightest deviation very accurately, yet allowing the actuator to wait for a much larger change in control signal due to control signal instability. Actuator responds to a 75 mv signal when not changing direction from stop position. Satisfied Control Position 75 mv Minimum Control Resolution Actuator responds to a 175 mv signal when reversing direction from stop position. Minimum Reversed Control Deadband Prior to Normal Control 175 mv Satisfied Control Position 293

8 Multi-Function Technology Specifications RUNNING TIME Specifications Motion Parameter Variables Description AF / NF / LF / TF GM AM NM LM 75 to 300 seconds 70 to 280 seconds 90 to 350 seconds 45 to 170 seconds 35 to 150 seconds Running time is selectable allowing for customizing the actuator for the application at hand. Adjustable running time allows for: Matching HVAC system sequence of operation. Improving control loop stability. Reducing actuating noise (slower running). Retrofit applications The running time is constant and independent of load. Direction of Rotation Default or Reversed The direction of rotation can be "Direct" or "Reverse" acting of the control signal. The direction of rotation is selected from a CW and CCW switch located on the actuator. An alternative method of changing the direction of rotation is to use the PC-Tool software. This option allows you to make remote set-up corrections without having the need to be at the actuator. Selection of the direction of rotation is only possible via the PC-Tool software or manually with the switch on the actuator. Selection via a preset configuration is not an option. ROTATION Intermediate Position Control (Override Control) Figure 3 - Forced Overrides OPEN (100%) Max. 70% Min. 30% [%] Minimum Position (Default 0%) Intermediate Position (Default 50%) Maximum Position (Default 100%) Intermediate Positions are achieved through forced override positions. See Figure 3 Forced Overrides VDC Normal control mode CLOSE (0%) Controlrange 100% 0% Y [ VDC ] Full control signal range is maintained between min and max rotation positions. i.e.: AM24- on Belimo CCV, adjusting actuator to damper flow characteristics. 24 VAC Transformer All intermediate settings are adjustable from 0 to 100%. Programmed as default, these control positions are possible by using the wiring diagram in Figure 3. The override functions can be sued as a means to test the actuator s functionality during equipment servicing or troubleshooting. Intermediate positions can also be integrated into the control circuit as a part of the sequence of operation. The Min, Mid, and Max positions can be used in any control mode. VDC: For stand-alone controllers where a minimum position is needed. PWM: Eliminate add-on accessories. Floating Point: New functionality to a common application. On/Off: New functionality to a common application. Satisfy combustion air requirements or boiler sequencing with O/A damper. Eliminates secondary minimum position dampers. Line Volts A B C D E Blk Red Wht Wht + Y 1 U 5 1 F Controller 0 10 VDC + Position Feedback 2 10 VDC (Default) 1 Digital Output, Relay Contacts, Multiple Position Switch Example Position Switch Position 0% Close A 30% Minimum B 50% Mid C 70% Maximum D 100% Open E 2 10 VDC Normal F IN4004 diode required. One each for switch position C&E where indicated 294

9 Multi-Function Technology Specifications Specifications Motion Parameter Variables Description Adaptation OFF When the manual override button is depressed, and released, the actuator will perform synchronization. The actuator will simply drive to the mechanical zero position and return to its last control position. ON Manual ON Automatic The default setting for adaptation is ON Manual. When the ON-Manual setting is selected, adaptation is initiated by: Pressing the manual override button twice (GM / AM / NM / LM). Clicking the manual override crank twice (AF). Clicking the CW/CCW switch twice (NF and LF). When adaptation is selected, (On-Manual or Automatic) the actuator will drive one full cycle to its mechanical end stops OR the valves mechanical seats. Upon completion of this cycle the actuators working range (input, feedback and running time) will be adapted to the actual mechanical angle of rotation. When the ON-Automatic setting is selected at every power-up the actuator will automatically adapt to the mechanical angle of rotation. Also upon pressing the manual override button or CW/CCW switch, adaptation is initiated (See above). Mechanical Relationship Figure 4 Sound and Running Time Torque and Running Time Torque and Run Time, AF24- US TORQUE [in-lb] All Actuators Spring Return (AF / NF / LF) 100 % torque curve Torque and Run Time, NF24- US TORQUE [in-lb] As the speed of the actuator increases, there is an increase in the sound power level. Though the running time remains constant, at approximately the 100-second range there is a loss in output torque. This is due to the association of runtime to torque. To gain a faster running time there is a loss in torque. See figure % torque curve Torque and Run Time, LF24- US TORQUE [in-lb] % torque curve Running time [s] Running time [s] Running time [s]

10 Multi-Function Technology Specifications DISPLAYS FUNCTIONS Specifications Service Parameter Variables Description Identification Actual Values Function Data Log Sensitivity Messages Function Test Adaptation Synchronization Serial Number Actuator Type / Software Version Assembly Location Setpoint Actual Control Type & Setting Feedback Type & Setting Torque % Setting Running Time Direction of Rotation Min, Mid, Max Position Adaptation Sensitivity / Hysteresis Synchronization Total Time / Operating Time Active Time Stop / Go Ratio (Hunting %) Normal, Reduced See Adaptation on page 285. Normal Sync at 0% Sync at 100% Displays the actuators internal serial number. The serial number is also printed on a label at the side of the actuator. Displays the actuator nomenclature (AF24- US) and software version. Displays the where the actuator was assembled. Displays the actual control input position as a percentage. As signal input changes you will see the setpoint percentage change accordingly. Displays the actual position as a percentage. As the setpoint changes the actual position percentage will increase or decrease accordingly. If the actuator is capable of rotating the damper or valve, this can be of benefit when troubleshooting an application. Displays the actual control type and operating range. Displays the actual feedback signal type and operating range. Displays the actual torque setting. Displays the actual running time as programmed. Displays the status of the direction of rotation option (Normal or Reversed). Displays the actual position setting of the Intermediate position control. See page 270 for more details. Displays the actual setting of the adaptation function (OFF, ON-Manual, ON-Automatic). See page 271 for more information. Displays the actual setting of the sensitivity button (Normal or Reduced). Displays the actual setting of the synchronization function (Normal, Sync at 0%, Sync at 100%). Total number of hours the actuator is connected to a power supply. Total number of hours the actuator is in mechanical motion. Displays a percentage the total number of hours the actuator has spent in mechanical motion, comparing the total time to the active time. Displays the setting of the sensitivity function. See page 268 for more information. Displays all messages present. Messages can be deleted as well. This function enables you to check for complete opening and closing of the actuator. The test report contains: Information on the Project Identification on the Actuator A list of fault messages pending before the start of the test The test steps and results The current actuator settings This is of benefit when troubleshooting an application, as the actuator will drive the damper or valve. This gives an opportunity to observe the installation to identify any possible problems. Initiates the adaptation feature of the actuator. The actuators working range (input, feedback, and running time) will be adapted to the actual angle of rotation. This is of benefit when troubleshooting an application, as the actuator will drive the damper or valve. This gives you an opportunity to observe the installation to identify any possible problems. At initial commissioning, when the manual override button is pressed, the actuator runs to a default position defined by the position of the CW/CCW direction of rotation switch. At each power-up (includes power failures), the actuator runs to a default position defined by the position of the CW/CCW direction of rotation switch. At each power-up (includes power failures), the actuator runs to a default position of the CW/CCW direction of rotation switch. 296

11 _T _T ZIP-RS232 US For Interfacing PC with US Type Actuators Application The ZIP-RS232 is used with the Belimo PC-Tool software (-P) to interface all Multifunctional ( US) type actuators via an RS232 port. Monitoring and parameterization of one actuator is enabled. The ZIP-RS232 can also be used to interface the actuators functionality via the UK24LON. Connection and Operation Technical data Supply voltage Power consumption Electrical protection Connections Ambient temperature Storage temperature Electrical safety Weight Common 1 + Hot 2 Control signal Y 3 U5 Diagnostics 5 US -XFMR ZIP-RS232 Actuator ON OFF VAC/DC 50/60 Hz 1.5 VA 1W Supply + ~ + ~ MP-Bus U5 PP EN ZIP-RS232 US 24 VAC; Class II power supply 1 W / 1.5 VA (without actuator) -XFMR is internally protected and automatically resets Power supply; Stereo connector Actuator; manual push button terminals MP-Bus; Orange male connector, part number ZKS-MP (Optional) RS232; PC cable, sub-d, 9 pin, female/female, included 0 to +122 F, -40 F to +176 F Class III T ZIP-RS232 U PP Tx Rx EN <1.0 lb. (without actuator) RS232 PC RS232 Wiring Terminals The US actuator wires are connected to the terminals and correspond to the conductor wire designations. Some actuators are color coded and do not have numbered conductors. The following indications should be used. 1 = Black, 2 = Red, 5 = Green Switch The Actuator ON-OFF switch on the ZIP-RS232 applies 24 VAC power to the connected actuator. The ZIP-RS232 is powered when the -XFMR is plugged into a power receptacle. RS232 Connector The ZIP-RS232 is connected via this RS232 connector to the PC with a standard female-female 9-pin sub-d cable, provided. Power Supply The -XFMR accessory transformer is connected to the unit, and supplies 24 VAC power to the ZIP-RS232 and up to one connected actuator. Power LED A Green LED is lit when 24 VAC is supplied. MP-Bus Connector This connection is used only with the UK24LON or another MP-Master device. Terminal Designations. U/PP: Data communications lead EN: Enabling signal for UK24LON MP-Bus LED s Tx: LED flashes when data flows from ZIP-RS232 to the US actuator. Rx: LED flashes when data flows from US actuator to ZIP-RS232. EN: LED is lit constantly when RS232 device is connected. (E.g. PC is connected to ZIP-RS232) Accessories -XFMR ZKS-MP Power transformer MP-bus cable for use with UK24LON Null modem serial cables can be used by switching the internal jumpers. Standard jumper setting Jumper setting for null-modem cable 297

12 ZIP-USB-MP US For interfacing PC with US type actuators Application The ZIP-USB-MP is used with the Belimo PC-Tool software (-P) to interface all Multifunctional ( US) type actuators via a USB port. Monitoring and parameterization of one actuator is enabled. The ZIP-USB-MP can also be used to interface the actuators functionality via the UK24LON. Connection and Operation Power supply Power for the ZIP-USB-MP is supplied via the connected actuator. W539 Connection and Indication A PC is connected through the USB port and the associated cable. An actuator is connected through a special cable with RJ11-plug. (Not included) Belimo PC-Tool Indication (See Accessories) LED s show the status of the interface and the flow of data between the ZIP-USB MP and the actuator/vav controller. MD MA USB Enable Data Initialized MP BUS LED Initialized Data is transmitted from ZIP-USB-MP to actuator. Technical Data Power Supply ZIP-USB-MP US AC 24 V 50/60 Hz, DC 24V Nominal voltage range AC V, DC V Driver For Windows 2000 or XP Connections USB USB 2.0, 1 m cable MP device RJ11-socket Electrical Safety III safety extra-low voltage Degree of protection IP 20 Ambient temperature 0 to 122 F range -40 to 176 F Weight ZIP-USB MP <1.0 lb LED Data Data transmitted from actuator to ZIP-USB-MP. LED flashes synchronously when initlaized if an actuator does not respond. LED Enable Steady light when the interface is active. Accessories ZK1-GEN: Cable 16 ft, RJ11-plug, New Generation Plug. ZK2-GEN: Cable 16 ft, RJ11-plug, open wires, New Generation Plug. ZK3-GEN: Cable 16 ft, 3 Pin Weidmueller Plug, New Generation Plug. 298

13 _T _T Cables For Interfacing PC with US Type Actuators W435 Belimo PC-Tool RS232 Rx/Tx Enable Power ZK1-GEN ZK1-GEN Cable for use with ZIP-RS232-KA to connect new generation non-spring return actuators via diagnostic/programming socket W435 ZK1-GEN Wiring 24V Com Belimo PC-Tool RS232 Rx/Tx Enable Power ZK2-GEN Wht (1) Common Blu (2) Hot Grn (5) Output/PP Note: Actuator must be powered by 24V source to enable communication. ZK2-GEN Wiring W435 White - Ground Blue - 24V Green - MP UK...Gateway GND 24V MP ZK2-GEN Cable to connect ZIP-RS232-KA with spring and non-spring return actuators not equipped with diagnostic/programming socket Belimo PC-Tool RS232 Rx/Tx Enable Power ZK2-GEN W ZK2-GEN Wiring to UK24LON AC 230 V ZN AC 230/24 V ZIP-RS232 Actuator ON Belimo PC-Tool RS232 RS232 lead 9-pin female/female 1:1 thru connection (included with ZIP-RS232) + ~ U PP OFF RS 232 RS232 ZK3-GEN Cable to connect ZIP-RS232 or -H SET US to new generation non-spring return actuator via diagnostic/programming socket Supply + ~ ZIP-RS232 to Actuator using ZK3-GEN MP-Bus U5 PP EN T ZK3 -GEN 299

14 -P US Belimo PC-Tool Application The Belimo PC-Tool software is a graphical user interface which allows the user to set, modify and read multifunctional actuator characteristics. The Belimo PC-Tool is an support tool which is a practical solution for Controls distributors and Installation contractors. The Controls Distributor can: Reduce current inventory levels Optimize the flexible product inventory Quickly connect and program an actuator Provide custom retrofit solutions same day Re-label the actuator with correct parameters The Installation contractor or field technician can: Work with PCs having a dedicated hand held tool Connect and program actuators quickly on an as needed basis Get systems up and running faster for service replacement applications Optimize flexibility of product inventory for replacement applications Program actuators to your company standard configuration Required Accessory: ZIP-RS232 US (required) OR ZIP-USB-MP (required) + ZK Cable depending upon application (required) Technical Data -P US Software version: 3.X Compatible Operating system: 2000/XP System requirements: 10 MB free hard disk space Modules: -PC Language: English / German CD contents: Set-up.exe (Installation tool) Software documentation (requires Adobe Acrobat Reader) Adobe Acrobat Reader License: Not required 300

15 Wiring Multiple Actuators ATTENTION Please note the method of wiring multiple Belimo US actuators to a single control shaft for damper and valve applications. = Master-Slave Applications which require more torque than one actuator is a very common installation. The current Belimo solution is to mount multiple actuators onto the damper or valve. In the past this required the installer to wire the actuators in a masterslave arrangement. This was typical for the AF24-SR US actuator. By adding more actuators you can effectively increase the torque proportional to the minimum specified torque times the number of actuators. This is a normal installation typically seen on the following installations. Large dampers or valves Large multiple section dampers Rack and Pinion style globe valves Ball or Butterfly valves For retro-fit of an existing AF24-SR US which is wired in Master- Slave, rewire the installation so the remaining AF24-SR US is now the Master and the new AF24- US is the Slave. Multiple actuators mounted to one control shaft Max. Qty Torque Model Per Shaft Generated AF24-(-S) US in-lb NF24-(-S) US 1 60 in-lb LF24-(-S) US 1 35 in-lb GMX in-lb AMX in-lb NMX in-lb LMX in-lb The wiring method for multiple actuators mounted to shafts which are not mechanically connecting other actuators is to wire the control signal in parallel with each actuator Multiple XM24-95 Exception: No mechanical dual mounting of AF24-95 US is possible. Electrical parallel wiring of AF24-95 US is possible only for mechanically separate applications. Solution: For increased torque requirement use AF24-95 US as a master and the slave must be an AF24- US. The masters feedback must match the slaves input signal. (Both are default 2-10 VDC.) Notes Provide overload protection and disconnect as required. 1 Actuators may be connected in parallel if not mechanically 2 mounted to the same shaft. Power consumption and input impedance must be observed Actuator may also be powered by 24 VDC. ZG-R01 may be used. Control signal may be pulsed from either the Hot or Common 24 VAC line. 24 VAC Transformer 1 Line Volts 3 Ω Control Signal ( ) 2 to 10 VDC or (+) 4 to 20 ma 500Ω 4 1/4 watt Maximum 4 actuators Maximum 4 actuators per shaft, see per shaft. chart on this page. Notes 2 Master (1) Common (2) + Hot (3) Y Input, 2 to 10 V (5) U Output 2 to 10 V CCW CW Slave CCW CW (1) Common (2) + Hot (3) Y Input, 2 to 10 V (5) U Wiring multiple actuators to one shaft. All actuators are wired in master-slave configuration. Wiring of multiple actuators on valves must be masterslave (wires 3-5). actuator configurations should also co-ordinate with each other. Meaning the master input = controllers output. Master output = slave input. Slave output = controller input. 1 Line Volts 3 Position Feedback VDC 0 to 5 VDC Notes 24 VAC Transformer ( ) (+).1 to 25.5 sec 2 5 Master (1) Common (2) + Hot (3) Y Input (5) U Output 2 to 10 VDC CCW CW Slave CCW CW (1) Common (2) + Hot (3) Y Input 2 to 10 VDC (5) U Output 0 to 5 VDC Controller Master Slave Slave Output Feedback Input Feedback 0.1 to 25.5 sec 2 to 10 VDC 2 to 10 VDC 0 to 5 VDC W046 W

16 Pre-Set Configuration Order Form FAX: USA Toll Free #1 Select an Actuator (use one sheet for each unique actuator/configuration) AF24- US AF24--S US NF24- US LF24- US LF24--S US TF24- US AF24-95 US NV24- US NVF24- US NVF24--E US NVFD24- US NVFD24--E US Quantity GMX24- AMX24- NMX24- LMX24- LRX24- GMX24-95 AMX24-95 NMX24-95 LMX24-95 (-S=Auxiliary Switch) Quantity Name Company Address City State Zip Phone Fax Comment: #2 Select a Configuration Select a Configuration Configration Input Position Running Torque Description Code Range Feedback Time % Adaptation P-10001* A to 10.0 VDC 2.0 to 10.0 VDC MANUAL P A to 10.0 VDC 0.0 to 10.0 VDC MANUAL P A to 10.0 VDC 0.0 to 5.0 VDC MANUAL P A to 7.0 VDC 2.0 to 10.0 VDC MANUAL P A to 9.0 VDC 2.0 to 10.0 VDC MANUAL P A to 13.5 VDC 2.0 to 10.0 VDC MANUAL P A to 5.0 VDC 2.0 to 10.0 VDC MANUAL P A to 5.0 VDC 0.0 to 10.0 VDC MANUAL P A to 10.0 VDC 2.0 to 10.0 VDC MANUAL P A to 10.0 VDC 0.0 to 10.0 VDC MANUAL P A to 10.0 VDC 2.0 to 10.0 VDC MANUAL P A to 5.0 VDC 2.0 to 10.0 VDC MANUAL P A to 6.0 VDC 2.0 to 10.0 VDC MANUAL P A to 10.0 VDC 2.0 to 10.0 VDC MANUAL P A18 14 to 17 VDC 2.0 to 10.0 VDC MANUAL P A to 12.0 VDC 2.0 to 10.0 VDC MANUAL P A to 10.0 VDC 0.0 to 10.0 VDC MANUAL P A to 4.0 VDC 2.0 to 10.0 VDC MANUAL P A to 4.5 VDC 0.5 to 4.5 VDC MANUAL P A to 10.0 VDC 5.5 to 10.0 VDC MANUAL P A to 10.0 VDC 2.0 to 10.0 VDC MANUAL *P (A01) is the default configuration. Voltage 302

17 Pre-Set Configuration Order Form FAX: USA Toll Free #1 Select an Actuator (use one sheet for each unique actuator/configuration) AF24- US AF24--S US NF24- US LF24- US LF24--S US TF24- US AF24-95 US NV24- US NVF24- US NVF24--E US NVFD24- US NVFD24--E US Quantity GMX24- AMX24- NMX24- LMX24- LRX24- GMX24-95 AMX24-95 NMX24-95 LMX24-95 (-S=Auxiliary Switch) Quantity Name Company Address City State Zip Phone Fax Comment: #2 Select a Configuration Select a Configuration Configration Input Position Running Torque Description Code Range Feedback Time % Adaptation P W to 2.93 sec 2.0 to 10.0 VDC MANUAL P W to 5.00 sec 2.0 to 10.0 VDC MANUAL P W to sec 2.0 to 10.0 VDC MANUAL P W to sec 2.0 to 10.0 VDC MANUAL P W to 5.20 sec 0.0 to 5.0 VDC MANUAL P W to sec 0.0 to 10.0 VDC MANUAL P W to 2.93 sec 0.0 to 5.0 VDC MANUAL P W to sec 2.0 to 10.0 VDC MANUAL P F01 Floating Point 2.0 to 10.0 VDC MANUAL P F02 Floating Point 0.0 to 10.0 VDC MANUAL P F03 Floating Point 2.0 to 10.0 VDC MANUAL P F04 Floating Point 0.0 to 5.0 VDC MANUAL P F05 Floating Point 0.0 to 10.0 VDC MANUAL P F06 Floating Point 0.0 to 5.0 VDC MANUAL P F07 Floating Point 2.0 to 10.0 VDC MANUAL P F08 Floating Point 2.0 to 10.0 VDC MANUAL P F09 Floating Point 2.0 to 10.0 VDC MANUAL P F10 Floating Point 0.0 to 2.5 VDC MANUAL P J01 On/Off 2.0 to 10.0 VDC MANUAL P J02 On/Off 2.0 to 10.0 VDC MANUAL P J03 On/Off 2.0 to 10.0 VDC MANUAL P J04 On/Off 0.0 to 5.0 VDC MANUAL P J05 On/Off 0.0 to 10.0 VDC MANUAL Pulse Width Modulation Floatng Point On/Off 303

18 Custom Configuration Order Form FAX: USA Toll Free #1 Select an Actuator (use one sheet for each unique actuator/configuration) AF24- US AF24--S US NF24- US LF24- US LF24--S US TF24- US AF24-95 US NV24- US NVF24- US NVF24--E US NVFD24- US NVFD24--E US Quantity GMX24- AMX24- NMX24- LMX24- LRX24- GMX24-95 AMX24-95 NMX24-95 LMX24-95 (-S=Auxiliary Switch) #2 Create a Custom Configuration Quantity Name Company Address City State Zip Phone Fax Field Labeling: LBL- Custom configuration labels required 1-3/8 X 1-1/4 orange labels preprinted to your specifications 12 label sets per sheet. Includes configuration code and wiring labels. Angle of rotation setting ➀ Deactivated (default) Activated ➁➄ The following settings - refer to the full angle of rotation of 95º. The following settings ➁➄ - are automatically adapted to the effective mechanical angle of rotation. Manual triggering by pressing the pushbutton twice Automatic triggering each time the unit is powered up or by pressing the pushbutton twice. Control Types ➁ Feedback signals U 5 ➂ Running time ➃ VDC PWM Floating On/Off to 5.0 sec to 25.5 sec. Variable 0.59 to 2.93 sec. Start. Variable Stop. Start. Stop. Position Feedback U Position Feedback U Position Feedback U 150 s (default) Running time DC V (Default) DC V Note: The sound power level [db(a)] increases when the running time is below 150 s. Start DC. V (0...8 V) Finish DC. V ( V) s ( s) (in 5 sec. increments) LM s NM s AM s GM s Others s The finish must be at least 2 V above the start! Override control and electronic angle of rotation limiting ➄ Min. (min. position) = % ( %) (beginning of working range) default 0 ZS (intermediate position) = % ( %) (0% = Min.; 100% = Max.) default 50 Max.(max. position) = % ( %) (end of working range) default

19 Cross Reference Cross Reference This chart shows typical applications of Belimo standard actuators and the actuators which can replace them. Application Spring Return Non-Spring Return Configuration Input Position Running Range Feedback Time Former Solution New Solution 2.0 to 10.0 VDC 2.0 to 10.0 VDC 150 AF24-SR US, NF24-SR, AM24-SR US, GM24-SR US, - + P (A01) LF24-SR US NM24-SR US, LM24- US 0.0 to 10.0 VDC 0.0 to 10.0 VDC 150 AF24-SR US w/ IRM P (A02) 2.0 to 10.0 VDC 0.0 to 5.0 VDC 150 AF24-SR US w/ ZG-R P (A03) 4.0 to 7.0 VDC 2.0 to 10.0 VDC 150 AF24-SR US w/ IRM-100 AM24-SRS-A US, SM24-SRS US, - + P (A04) NM24-SRS US 6.0 to 9.0 VDC 2.0 to 10.0 VDC 150 AF24-SR US w/ IRM-100 AM24-SRS-B US, SM24-SRS US, - + P (A05) NM24-SRS US 10.5 to 13.5 VDC 2.0 to 10.0 VDC 150 AF24-SR US w/ IRM-100 AM24-SRS-C US, SM24-SRS US, - + P (A06) NM24-SRS US 0.0 to 5.0 VDC 2.0 to 10.0 VDC 150 AF24-SR US w/ IRM P (A07) 5.0 to 10.0 VDC 2.0 to 10.0 VDC 150 AF24-SR US w/ IRM P (A09) 0.59 to 2.93 sec. 2.0 to 10.0 VDC 150 AF24-PWM US AM24-PWM-C US - + P (W01) 0.02 to 5.00 sec. 2.0 to 10.0 VDC 150 AF24-PWM US AM24-PWM-A US - + P (W02) 0.10 to sec. 2.0 to 10.0 VDC 150 AF24-PWM US AM24-PWM-B US - + P (W03) Floating point 2.0 to 10.0 VDC 150 AF24-3 US - + P (F01) Floating point 0.0 to 10.0 VDC 150 AF24-3 US - + P (F02) Floating point 2.0 to 10.0 VDC 100 AF24-3 US - + P (F03) 6.0 to 9.0 VDC 2.0 to 10.0 VAC 150 LF24-SR(-S)-MP US LF24-(-S)-20 US 305