ACS ACTUATOR CONTROL SOLUTIONS

Transcription

1 Toll Free Fax (877) SERV99 ACS ACTUATOR CONTROL SOLUTIONS SERVO DRIVE AND MOTORS STEPPER DRIVE AND MOTORS LINEAR SOLUTIONS MADE EASY

2 ACS Actuator Control Solutions WHAT IS THE ACS? Toll Free Fax (877) SERV99 The ACS is an extremely easy-to-use servo or stepper drive & controller developed specifically to be used with electric actuators. Simply select the configured Tolomatic actuator in the software to automatically set-up most of the necessary parameters to create motion in the desired linear units (mm or inch). BASIC CAPABILITIES: Operation Modes» 4, 8, or 16 configurable move commands (absolute, incremental, jog, or home move types) with motion commanded via digital inputs.» Analog input positioning mode (-1Vdc or 4-2mA)» Pneumatic mode replaces pneumatic valve operation for simple motion» Modbus RTU over RS485 provides infinite positioning Adjustable motion profile parameters. Position, velocity, accel, decel, force parameters are Independently configurable for up to 16 moves. Force limiting Zone output based on position Configurable digital I/O (24Vdc Opto-lsolated, sourcing or sinking) Ability to reduce holding current for energy savings [Stepper] Compatible with most 24Vdc 2-phase stepper motors [Stepper] ETHERNET/IP OPTION Infinite positioning with EtherNet/IP CIP I/O commands Dual port with internal switch for daisy chaining Analog output echoing actuator position MODBUS TCP OPTION Infinite positioning with Modbus TCP commands Dual port with internal switch for daisy chaining Analog output echoing actuator position Motors SERVO NEMA23 & NEMA34 STEPPER NEMA11, NEMA17 & NEMA23 acs_2

3 ACS Features ETHERNET (OPTION) Protocols: EtherNet/IP Modbus TCP DUAL PURPOSE HEAT SINK Removes heat from drive for optimal performance Panel mounting Toll Free Fax (877) SERV99 DIGITAL I/ 8 Digital Inputs 4 Digital Outputs 24 Vdc Opto-Isolated Sourcing or Sinking Configurable Inputs ANALOG I/ -1 Vdc or 4-2mA 1 Analog Input 1 Analog Output (optional) FEEDBACK For Digital Encoder Servo Drive 1-6VDC Servo Motors 1 Arms Continuous / 2 Arms Peak MOTOR POWER Stepper Drive 24VDC Stepper Motors COM PORT Servo Drive Stepper Drive ACS POWER Servo Drive Stepper Drive 1-6VDC 24VDC RS485 COM PORT Modbus RTU (Base Model) LED INDICATORS Motor Power & Fault indicators USB Com Port RS232 Com Port EASY TO USE CONFIGURATION SOFTWARE Windows compliant acs_3

4 COMPLIANT ACS Actuator Control Solutions DIMENSIONS 3D CAD available at SIZING SOFTWARE AVAILABLE TOLOMATIC.COM AT WWW. ACTUATOR Toll Free Fax (877) SERV99 SIZING ACS SERVO & STEPPER DRIVE/CONTROLLER DIMENSIONS 3.55 [9.2] (2).8 [2.3] (2) 1.38 [34.9] PART #: MODEL #: 5.8 [147.3] RoHS Made in U.S.A. Ø.17 [4.3] TYP..12 [2.9] 4.29 [19.] TYP..88 [22.2] (2) ACS Specifications SERVO DRIVE POWER Current - Continuous (Max) 1A Current - Peak (Max)l 2A Over Voltage 65V Under Voltage 9V Absolute Maximum Voltage 7V Logic Current Draw (24V) 2 ma See ACS Hardware and Installation Guide (Servo # ) for more details. OPERATING CONDITIONS Ambient Temperature 77 F, 25 C Nominal Operating Temperature F, - 4 C Storage Temperature F, -7 C Humidity - 9% non-condensing STEPPER DRIVE POWER Current - Max 4A Voltage Nominal 2-28V Over Voltage 3V Under Voltage 18V Absolute Maximum Voltage 35V Logic Current Draw (24V) 1 ma See ACS Hardware and Installation Guide (Stepper # ) for more details. acs_4

5 Servo Motors MOTOR SPECIFICATIONS PERFORMANCE DATA WITH ACS DRIVE/CONTROLLER SPEED vs TORQUE - NEMA23 MOTOR, AMV2C1A1 NEMA 23 NEMA 34 AMV2C1A1 AMV2C2A1 AMV2C3A1 AMV2D1A1 AMV2D2A1 Continuous Torque 2.63 in-lbs 4.25 in-lbs 4.29 in-lbs 5.9 in-lbs 9.87 in-lbs Peak Torque 5.25 in-lbs 8.5 in-lbs 13 in-lbs 11.9 in-lbs in-lbs Resistance.23 Ohms.25 Ohms.616 Ohms.25 Ohms.28 Ohms Inductance.244 mh.35 mh.915 mh.325 mh.399 mh Torque Constant (Kt) oz-in/a oz-in/a oz-in/a oz-in/a oz-in/a Back EMF Constant (Ke) 3.57 V/k 6.6 V/k 1.5 V/k 8.19 V/k 13.5 V/k Max. Continuous Current 1 Amps 1 Amps 3.5 Amps 1 Amps 1 Amps Max. 6, 6, 6, 5, 5, Rotor Inertia.1 oz-in-s 2.2 oz-in-s 2.2 oz-in-s 2.1 oz-in-s 2.2 oz-in-s 2 Motor Poles 8 Max Case Temp 185 F (85 C) Toll Free Fax (877) SERV99 SIZING SOFTWARE AVAILABLE AT WWW. TOLOMATIC.COM ACTUATOR SIZING V Peak 48V Peak V Continuous E 24V Continuous 48V Continuous E 48V Continuous , 2, 3, 4, 5, 6, E refers to E1 motor option (ERDSS2, enclosed motor) see ordering page ACS_11 SPEED vs TORQUE - NEMA23 MOTOR, AMV2C2A V Peak 24V Continuous E 24V Continuous 48V Peak 48V Continuous E 48V Continuous , 2, 3, 4, 5, 6, E refers to E1 motor option (ERDSS2, enclosed motor) see ordering page ACS_11 acs_5

6 Servo Motors PERFORMANCE DATA WITH ACS DRIVE/CONTROLLER SPEED vs TORQUE - NEMA23 MOTOR, AMV2C3A1 14 SIZING SOFTWARE Toll Free AVAILABLE Phone AT (877) WWW. SERVO98 Toll Free TOLOMATIC.COM Fax (877) SERV99 ACTUATOR SIZING V Peak V Continuous E 24V Continuous 48V Continuous 1, 2, 3, 4, E refers to E1 motor option (ERDSS2, enclosed motor) see ordering page ACS_11 48V Peak E 48V Continuous SPEED vs TORQUE - NEMA34 MOTOR, AMV2D1A V Peak 24V Continuous 48V Peak 48V Continuous , 2, 3, 4, 5, SPEED vs TORQUE - NEMA34 MOTOR, AMV2D2A V Peak 24V Continuous 48V Peak 48V Continuous , 1,5 2, 2,5 3, acs_6

7 Servo Motors TOLOMATIC MOTOR DIMENSIONS NEMA23 DIMENSIONS Ø1.5 ±.2 [38.1 ±.5] 45.9 ±.3 [22.86 ±.76].75 ±.4 [1.91 ±.1] 3D CAD available at A Toll Free Fax (877) SERV ±.3 [59.36 ±.76] Ø [ ] Ø2.625 B.C. [66.68] Ø.25 [5.21] THRU (4).19 [4.82] CODE PART NO. A AMV2C1A " [7.87mm] ±.1" [2.54mm] AMV2C2A " [89.92mm] ±.1" [2.54mm] AMV2C3A " [89.92mm] ±.1" [2.54mm] NEMA34 DIMENSIONS Ø2.875 ±.4 [73.3 ±.1].197 [5.] [31.75] B.8 [2.3] 3.42 ±.3 [86.87 ±.76].118 [3.] A Ø [ 12.7 ] A Ø3.875 B.C. [98.43] Ø.22 [5.59] THRU (4).25 [6.35].197 [5.].787 [2.] SECTION A-A CODE PART NO. B AMV2D1A " [7.36mm] ±.1" [2.54mm] AMV2D2A " [89.15mm] ±.1" [2.54mm] acs_7

8 Stepper Motors MOTOR SPECIFICATIONS Specifications NEMA 11 NEMA 17 NEMA 23 Motor Type Bipolar Stepper, 1.8 per Step Encoder Differential; 5 line (2 count post quad) Resistance 3.5 Ω 2.4 Ω 1.5 Ω Inductance 2.3 mh 4.5 mh 3.7 mh Rated Current 1 Arms 1.5 Arms 2 Arms Maximum Torque.813 in-lbs.92 N-m 4.4 in-lbs.497 N-m 6.25 in-lbs.76 N-m Maximum Degree per Step Rotor Inertia.6 lb-in g-cm 2.28 lb-in g-cm 2.75 lb-in g-cm 2 SIZING SOFTWARE Toll Free AVAILABLE Phone AT (877) WWW. SERVO98 Toll Free TOLOMATIC.COM Fax (877) SERV99 ACTUATOR SIZING PERFORMANCE DATA WITH ACS DRIVE/CONTROLLER SPEED vs TORQUE - NEMA23 MOTOR SPEED vs TORQUE - NEMA17 MOTOR SPEED vs TORQUE - NEMA11 MOTOR acs_8

9 Stepper Motors TOLOMATIC MOTOR DIMENSIONS NEMA11 DIMENSIONS 1.11 [28.3].96 ±.4 [23.1 ±.1].557 [14.15].453 [11.51] M2.5 x.45-6h.1 [2.5] (4).94 [24.].79 ±.8 ±.2] [2. 3D CAD available at [51.].452 [11.48] Toll Free Fax (877) SERV [28.3].557 [14.15].197 [5.].65 [16.5].453 [11.51].96 ±.4 [23.1 ±.1] Ø1.281 [32.54] +. Ø Ø HOUSING: AMP TERMINAL: AMP HOUSING: MOLEX TERMINAL: MOLEX AWG24 UL [15.].37 [9.5] OPTIONAL ENCODER Code Description AMS1A1C1 NEMA11 motor no encoder AMS1A1A1 NEMA11 motor with encoder NEMA17 DIMENSIONS 1.67 [42.3] 1.22 [31.].833 [21.15].61 [15.5] Ø1.726 [43.84].94 [24.] 1.9 [48.3] Ø.79 ±.8 [2. ±.2] 1.67 [42.3].833 [21.15].61 [15.5] 1.22 [31.] +. Ø OPTIONAL ENCODER.28 [7.] M3 x.5-6h.177 [4.5] (4) +. Ø HOUSING: JST PHR-6 TERMINAL: JST SPH-2T-PO.55 AWG24 UL3266 HOUSING: AMP TERMINAL: AMP [15.].43 [11.] Code Description NEMA17 motor no encoder AMS1B1C1 AMS1B1G1 AMS1B1A1 AMS1B1E1 NEMA17 motor with encoder NEMA23 DIMENSIONS 2.3 [58.4] ±.8 [47.15 ±.8] 1.15 [29.2].928 [23.57] Ø2.625 [66.68].811 [2.6].63 ±.8 [1.6 ±.2] 1.97 [5.] 1.15 [29.2].928 [23.57] 2.3 [58.4] ±.8 [47.15 ±.8] Ø1.5 ±.2 [38.1 ±.5] OPTIONAL ENCODER.2 [5.] JST S68-XH-A-1(LF)(SN) +.8 Ø THRU (4) Ø [4.5] HOUSING: JST XHR-6 TERMINAL: JST SXH-1T-PO.6 AWG24 UL3266 HOUSING: AMP TERMINAL: AMP [6.2] 5.91 [15.] Code Description NEMA23 motor, no encoder AMS1C1C1 AMS1C1G1 AMS1C1A1 AMS1C1E1 NEMA23 motor, with encoder acs_9

10 ACS Service Parts Ordering ACS DRIVE/CONTROLLER, CABLES & MOTOR REPLACEMENT PARTS Toll Free Fax (877) SERV99 Stepper Servo Part No. Description ACS Servo Drive/Controller (basic) ACS Servo Drive/Controller, EtherNet/IP (Analog Output) ACS Servo Drive/Controller, Modbus TCP (Analog Output) ACS Stepper Drive/Controller (model ST324SD) ACS Stepper Drive/Controller, EtherNet/IP (Analog Output) ACS Stepper Drive/Controller, Modbus TCP (Analog Output) Servo - Motor Power / Encoder Cable (3 m) Servo - Motor Power / Encoder Cable (5 m) Stepper - Motor Power Cable (3 m) Stepper - Motor Power Cable (5 m) Stepper - Encoder Cable (3 meter length) Stepper - Encoder Cable (5 meter length) I/O Cable (3 meter length) I/O Cable (5 meter length) Tolomatic Motion Interface CD Servo - USB Type B Cable Stepper - Starter Kit (includes RJ 12 cable; D-Sub to RJ converter; USB to RS232 Converter and Tolomatic Motion Interface CD) Tolomatic Motion Interface CD USB to RS232 Converter RJ cable and D-Sub to RJ Converter Combo Servo-NOTE: Items 1,2,4 & 5 from table above are recommended for complete ACS system. Order items 1,2,4 & 5 by part numbers Stepper-NOTE: All 5 items from table above are recommended for complete ACS system. Order items 1-5 by part numbers Part No. Description Input Power Connector STEPPER MOTORS Code Part No. Description AMS1A1C NEMA11 motor no encoder (ERD6) AMS1A1A NEMA11 motor with encoder (ERD6) AMS1B1C1 AMS1B1G NEMA17 motor no encoder (ERD1) AMS1B1A1 AMS1B1E NEMA17 motor with encoder (ERD1) AMS1C1C1 AMS1C1G NEMA23 motor, no encoder (ERD15) AMS1C1A1 AMS1C1E NEMA23 motor, with encoder (ERD15) SERVO MOTORS Code Part No. Description AMV2C1A NEMA23 motor, 1 stack with Encoder, No Brake AMV2C1A NEMA23 motor, 1 stack with Encoder / 5:1 Gearhead AMV2C1A NEMA23 motor, 1 stack with Encoder / 1:1 Gearhead AMV2C1E NEMA23 motor, 1 stack with Encoder, No Brake W/SS2 Option AMV2C2A NEMA23 motor, 2 stack with Encoder, No Brake AMV2C2A NEMA23 motor, 2 stack with Encoder / 5:1 Gearhead AMV2C2A NEMA23 motor, 2 stack with Encoder / 1:1 Gearhead AMV2C2E NEMA23 motor, 2 stack with Encoder, No Brake W/SS2 Option AMV2C3A NEMA23 motor, 3 stack with Encoder, No Brake AMV2C3A NEMA23 motor, 3 stack with Encoder / 5:1 Gearhead AMV2C3A NEMA23 motor, 3 stack with Encoder / 1:1 Gearhead AMV2C3E NEMA23 motor, 3 stack with Encoder, No Brake W/SS2 Option AMV2D1A NEMA34 motor, 1 stack with Encoder, No Brake AMV2D1A NEMA34 motor, 1 stack with Encoder / 5:1 Gearhead AMV2D1A NEMA34 motor, 1 stack with Encoder / 1:1 Gearhead AMV2D2A NEMA34 motor, 2 stack with Encoder, No Brake AMV2D2A NEMA34 motor, 2 stack with Encoder / 5:1 Gearhead AMV2D2A NEMA34 motor, 2 stack with Encoder / 1:1 Gearhead acs_1

11 Servo Ordering DRIVE SV 2 48 UD CR53 Toll Free Fax (877) SERV99 SV SERVO ORDER CODE Tolomatic ACS Servo Drive CURRENT 2 2 Amp 48 Voltage VOLTAGE UD ED MD DRIVE ORDER CODE Standard/Basic Drive with ModBus RTU over RS485 Standard/Basic Drive with EtherNet /IP Standard/Basic Drive with Modbus TCP CABLE(S) ORDER CODE CR3[ _ ] Cable(s) of 3m Length CR5[ _ ] Cable(s) of 5m Length [ 2 ] Motor and Encoder Cables [ 3 ] Motor, Encoder and I/O Cables [ 5 ] I/O Cables MOTOR AM V2 C1 A1 MOTOR ORDER CODE AM Tolomatic Motor MOTOR TYPE V2 Servo Motor C1 C2 C3 D1 D2 FRAME SIZE 23 Frame Motor, 1 stack 23 Frame Motor, 2 stack 23 Frame Motor, 2 stack 34 Frame Motor, 1 stack 34 Frame Motor, 2 stack A1 A2 A3 E1 MOTOR OPTIONS Encoder Encoder / 5:1 Gearhead Encoder / 1:1 Gearhead Encoder with SS2 option Stepper Ordering DRIVE ST 3 24 SD CR53 STEPPER ORDER CODE ST Tolomatic ACS Stepper Drive CURRENT 3 Current 24 Voltage VOLTAGE SD ED MD DRIVE ORDER CODE Standard/Basic Drive with ModBus RTU over RS485 Standard/Basic Drive with EtherNet /IP Standard/Basic Drive with Modbus TCP CABLE(S) ORDER CODE CR3[ _ ] Cable(s) of 3m Length CR5[ _ ] Cable(s) of 5m Length [ 1 ] Motor Cable [ 2 ] Motor and Encoder Cables [ 3 ] Motor, Encoder and I/O Cables [ 4 ] Motor and I/O Cables [ 5 ] I/O Cables MOTOR AM S1 B1 E1 MOTOR ORDER CODE AM Tolomatic Motor MOTOR TYPE S1 Stepper Motor A1 B1 C1 FRAME SIZE 11 Frame Motor (ERD6) 17 Frame Motor (ERD1) 23 Frame Motor (ERD15) NOTE: Each ERD size has only one motor size choice A1 C1 E1 G1 MOTOR OPTIONS Encoder No Encoder Encoder with SS2 option No Encoder SS2 option acs_11

12 THE TOLOMATIC DIFFERENCE What you expect from the industry leader: EXCELLENT CUSTOMER SERVICE & TECHNICAL SUPPORT Our people make the difference! Expect prompt, courteous replies to all of your application and product questions. INDUSTRY LEADING DELIVERIES Tolomatic continues to offer the fastest delivery of standard catalog products. Modified and custom products ship weeks ahead of the competition. INNOVATIVE PRODUCTS From standard catalog products... to modified products... to completely unique custom products, Tolomatic designs and builds the best solutions for your challenging applications. ACTUATOR SIZING ONLINE SIZING & SELECTION SOFTWARE Online sizing that is easy to use, accurate and always up-to-date. Input your application data and the software will determine a Tolomatic electric actuator to meet your requirements. 3D MODELS & 2D DRAWINGS AVAILABLE ON THE WEB Easy to access CAD files are available in many popular formats. PNEUMATIC PRODUCTS RODLESS CYLINDERS: Band Cylinders, Cable Cylinders, MAGNETICALLY COUPLED CYLINDERS/SLIDES; GUIDED ROD CYLINDER SLIDES FOLDOUT BROCHURE # PRODUCTS BROCHURE # ELECTRIC PRODUCTS POWER TRANSMISSION PRODUCTS GEARBOXES: Float-A-Shaft, Slide-Rite ; DISC CONE CLUTCH; CALIPER DISC BRAKES FOLDOUT BROCHURE # PRODUCTS BROCHURE # ROD & GUIDED ROD STYLE ACTUATORS, HIGH THRUST ACTUATORS, SCREW & BELT DRIVE RODLESS ACTUATORS, MOTORS, DRIVES AND CONTROLLERS FOLDOUT BROCHURE # PRODUCTS BROCHURE # Toll Free Fax (877) SERV TOLOMATIC