ADAM-5560CDS. 7-slot PC-based Intel Atom CPU soft logic Controller with integrated target visualization. Features NEW. Introduction.

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1 ADAM-5560CDS NEW 7-slot PC-based Intel Atom CPU soft logic Controller with integrated target visualization Features Cost effective DIN Rail IPC with VGA port for integrated target visualization Optional CoDe web Visu for Remote monitoring using Web browser based HMIs Free of charge CoDe V3 IEC development tool Supports five logic programming languages (LD,IL,FBD,SFC,CFC) Supports Modbus/RTU (Master/Slave) and Modbus/TCP (Server/Client) Supports SD Storage I/O Module Fully integration of all Advantech Modbus TCP/RTU remote I/O modules of the ADAM 4000/6000 series Seven I/O expansion slots supporting a wide range of cost effective local I/O Modules Two alternative slots for serial communication expansion (RS-232/422, CAN) Introduction The ADAM-5560CDS is a cost effective DIN RAIL IPC for control and data acquisition tasks which require Industrial PC computing performance with a PLC s robustness. The ADAM-5560CDS, is equipped with an Intel Atom CPU, along with control specific features such as watchdog timer, battery backup RAM and deterministic I/O. The ADAM-5560CDS features five standard IEC programming languages in Windows CE, so PLC users can develop control strategies with their own familiar programming languages such as LD,IL,FBD,SFC,CFC. The powerful CoDe V3 Development Software and CoDe Integrated stable run time allows the ADAM-5560CDS to become the best choice for building cost effective, compact and reliable control solutions on the market today. With integrated target visualization HMI software and built-in VGA port there is no need to develop software for an additional Operator Panel. The additional optional CoDeSYS web Visu allows easy integration for remote monitoring through cost effective browser based HMI terminals or mobile devices. The powerful and flexible ADAM-5560CDS DIN RAIL IPC controller is ideal for a variety of control and data acquisition applications ranging from factory facilities, green house automation, water and waste water to environmental monitoring. Specifications RoHS COMPLIANT 2002/95/EC Control tem CPU I/O Capacity LED Indicators Memory Storage Operating tem Real-time Clock Watchdog Timer Protection Communication Power Reversal Intel Atom Z510P 7 slots Power, User defined 1 GB DDR2 SDRAM 1 x CompactFlash Card (Internal, 1 GB) Windows CE5.0 Yes OS and Application RS-485 Isolation 1.5 kv for COM1, COM3 and COM4 RS-485 Isolation 2.5 kv for COM2 Yes Power Power Consumption 24 V DC (Not include I/O modules) Power Input 12 ~ 24 V DC, ± 20% General Certification CE, FCC Class A Dimensions 355 x 110 x 75 mm Enclosure ABS+PC Mounting DIN-rail, wall mount (panel mount) Plug-in Screw Terminal Accepts 0.5 mm 2 to 2.5 mm 2, 1 #12 or 2 - #14 to #22 AWG I/O Interfaces Serial Ports 1 x RS-485, Terminal, 50~115.2kbps 3 x RS-232/485, DB9, 50~115.2kbps LAN Ports 2 x RJ-45, 10/100Mbps USB Ports 2 x USB 2.0 Displays 1 x VGA, supports 1024 x 768 Environment Humidity 5% to 95%, non-condensing Operating Temperature 0 ~ 55 C (32 ~ 131 F) Storage Temperature -25 ~ 85 C (-13 ~ 185 F) Ordering Information ADAM-5560CDS 7-slot PC-based Controller with Intel Atom CPU and CodeSYS V3 Runtime with target visualization Programmable Automation Controllers All product specifications are subject to change without notice Date updated: 4-Nov-2014

2 ADAM-5560CDS Part Number Description Part Number Description Analogue I/O Module Digital I/O Module ADAM ch RTD Input ADAM ch DI ADAM ch AI ADAM-5051D 16-ch DI w/led ADAM-5017P 8-ch AI w/independent Input Range ADAM-5051S 16-ch Isolated DI w/led ADAM-5018P 7-ch TC Input w/independent Input Range ADAM ch Isolated Differential DI ADAM-5017UH 8-ch Ultra High Speed AI ADAM ch DO ADAM ch AO ADAM-5056D 16-ch DO w/led ADAM ch TC Input ADAM-5056S 16-ch Isolated DO w/led ADAM-5056SO 16-ch Source Type Isolated DO w/led ADAM-5055S 16-ch Isolated DI/O w/led ADAM ch Relay Output ADAM ch Power Relay Output w/led ADAM ch/8-ch High Speed Counter/Frequency Online Download

3 IEC controllers from intelligent devices (embedded to PC based) with the adaptable Runtime tem CODESYS Control.

4 CODESYS Inspiring Automation Solutions 2 CODESYS Control the PLC runtime system CODESYS from 3S-Smart Software Solutions is the leading IEC development system. Programmable Logic Controllers (PLC), ECUs / mobile controllers, visualization devices, motion controllers and additional automation devices in very different industries are programmed with this automation software. This requires the right software: the PLC Runtime tem CODESYS Control. It turns intelligent industrial devices of very different designs into controllers programmable according to the IEC standard. CODESYS Control is a software product for device manufacturers that can be adapted to the specific properties of the device with the help of a runtime toolkit (SDK). CODESYS users can devote their full attention to the creation of applications: CODESYS Control is implemented on all available CODESYS controllers (can be found e.g. in the CODESYS Device Directory under codesys.net). Device manufacturers can adapt the CODESYS Control Runtime tem to almost any platforms and requirements. Modular structure and scalability open up a wide range of options for adaptation to individual system structures. This brochure covers the essential information a device manufacturer needs for an optimal implementation. Picture Sensor-Technik Wiedemann GmbH Picture ASEM S.p.A. Picture Berghof Automationstechnik GmbH Picture Hans Turck GmbH & Co. KG Picture LTi DRiVES GmbH Picture Wago Kontakttechnik GmbH & Co. KG Picture Janz Tec AG

5 3 A reliable product and partner for your automation devices CODESYS Control is the base software in industrial control devices, e.g. in compact small controllers for mobile machines such as industrial compressors or road finishing machines standard PLC systems for production machines, e.g. for wood processing or manufacturing engineering process control systems for energy and process engineering, e.g. for controlling solar power plants or painting lines high performance motion controllers for PC-based manufacturing engineering, e.g. for the production of consumer goods with CNC machines panel controllers for building automation, e.g. in office buildings with optimizations with regard to operating comfort and energy efficiency These devices differ quite considerably in design, CPU or operating system platform, I/O or fieldbus system as well as in other system properties. One significant characteristic of CODESYS Control is the flexible adaptation option for varying requirements. Competent engineers of 3S-Smart Software Solutions support the device manufacturers in selecting the necessary product components of the runtime system as well as in the adaptation of specific components to the respective target device. Project experience with about two dozen operating systems as well as with all the important CPU platforms for industrial applications guarantees a successful runtime system implementation in all phases. For the development of custom add-on components, 3S-Smart Software Solutions offers support upon request. The product components themselves are developed by a specialized team of product developers from 3S-Smart Software Solutions. Prior to each release the runtime system is automatically tested on different reference systems in hundreds of steps. This guarantees the product quality of the system. The objective: rapid market maturity for the new controller with simultaneous high product quality. More than two million individual devices, about 700 different device types from over 350 manufacturers with CODESYS Control all over the world prove: with CODESYS Control this objective is achieved! Picture IWK Verpackungstechnik GmbH CODESYS in tube fillers: The CODESYS Control Runtime tem executes the user programmed control application.

6 CODESYS Inspiring Automation Solutions 4 Tasks and functions of CODESYS Control: Communication with the CODESYS Development tem Loading, management and execution of the application code compiled by CODESYS in binary format Debugging of the application within CODESYS Handling of the I/O systems and fieldbuses Execution of optional components (see page 9) CODESYS Development tem IEC library Binary code Operating system CODESYS Control Runtime tem I/O fieldbus Cyclic call PLC program Process image I/O driver Firmware library CODESYS Control is the brains for the processing of control tasks. The right runtime system for each device Each industrial device has its specific properties. Through its modular structure CODESYS Control shows these properties to their best advantage and makes project engineering possible with the CODESYS Development tem. To this end the runtime system comes supplied pre-configured in different variants as Toolkit (SDK). The Toolkit includes: the components of the runtime system in the form of object or source code, depending on the system environment, a system configurator for tool guided component selection / configuration, documented adaptive interfaces for separate components or extensions, a comprehensive integration manual for the implementation of the runtime system, a workshop for developers who are responsible for the porting of the runtime system. This allows device manufacturers to perform a structured adaptation of the software to their products (see page 8). The following delivery variants are available: CODESYS Control (Full): For control platforms with pre-emptive multitasking operating system and corresponding performance data. Where required, adaptation to special operating system versions is necessary as a fee-incurring service. CODESYS Control Embedded: Pre-configured runtime system for control platforms based on embedded devices without or with proprietary operating system (single or multitasking). Ready to run immediately on regularly tested reference platforms with reference implementations. Upscaling possible with all available product components of CODESYS Control. SoftPLC for PC based platforms: Ready to use SoftPLC Runtime tems make a highperformance PLC out of any industrial PC scalable to practically any degree beyond the PC performance. Supported operating systems: -- Windows: optional with separate kernel mode real time extension which realizes deterministic jitter in the µs-range. -- Windows CE: real time properties via corresponding operating system parameters -- Linux: real time extension OSADL -- VxWorks -- QNX

7 5 Detail properties of CODESYS Control: Simple adaptation to different operating systems and development environments (ToolChains), as well as to performance and memory layout of the target device to different 32 and 64 bit (2014) CPU platforms (CISC / RISC) Functionality scalable on the basis of available product components for different tasks: within the scope of the implementation components can be added, omitted, replaced or supplemented by additional separate components. Components of the runtime system are developed as a product and subject to continuous quality assurance. Business model: distribution as a toolkit (SDK) for the respective device platform as well as device licensing ( Runtime Royalties ). Licensing of add-on products or optional components (from page 9) as buyout per platform, as a surcharge to the device license or in a service package. Communication Application Core Device server App server Scheduler Device Log server IEC Task Mgr Settings Component Manager Adress assign Blockdriver UDP Layer 7 server Identity Router Blockdriver serial Layer 4 server Blockdriver XXX App servers I/O drivers Logger Memory Mgr Event Mgr OEM component tem file mem com socket task event graphic Base Components PlugIn Group The system can be scaled in size and functionality via the components of CODESYS Control. Supported target system platforms: Intel 80x86, 80186, Pentium, Atom ARM-based CPUs (ARM7, ARM9, ARM11) ARM Cortex CPUs (Thumb2 Instruction Set: Mx, Ax) Power Architecture (PowerPC und Derivate) Infineon TriCore Renesas SH 2/3/4, V850, RX MIPS Analog Devices Blackfin Altera Nios II Texas Instruments DSP C2xxx/28x Additional platforms upon request. For all the named CPU platforms the CODESYS Development tem generates native machine code. Thus the CODESYS Control Runtime tem can process the created application code with optimum performance, without requiring external compilers.

8 CODESYS Inspiring Automation Solutions 6 7 CODESYS Development tem CODESYS OPC Server Seite 10 CODESYS PLCHandler Seite 11 Application programming Call of device-specific system libraries Compilers for different CPU families Loads application code as binary code to the selected target system Debugger communicates with CODESYS Control Included in the delivery Operating system: Windows Data exchange with OPC clients Certified by OPC Foundation For manufacturers of third-party systems / device manufacturers Lean interface for a user-friendly exchange of data with the controller Operating system: any Toolkit required OPC Workstation External visualization system, other management systems etc. PC or hardware with external systems Industrial PC PLC Drive (with PLC functionality) Panel PLC optional I/Os Configuration variants of CODESYS Control Fieldbus I/Os I/Os CODESYS Control Seite 4 SoftPLC CODESYS Control Embedded Runtime toolkit required Operating system: any (with / without preemptive multitasking) Individual I/O driver Optional: Fieldbus support, CODESYS TargetVisu, CODESYS WebVisu, CODESYS SoftMotion, CODESYS Redundancy, CODESYS OPC UA Server (2014) CODESYS Control RTE, CODESYS Control Win, CODESYS Control Linux) Preconfigured for PC hardware partly with individual real time support Operating systems: Windows / Linux / VxWorks / QNX Preconfigured for selected embedded devices Small foot print for compact PLCs too Unlimited upward scalability

9 CODESYS Inspiring Automation Solutions 8 Implementation / adaptation of the CODESYS Control Runtime tem to individual devices: Selection of CPU and operating system Installation of the CODESYS Control Runtime Toolkit on the individual PC workstation Tool guided selection and configuration of the components for the desired functionality of CODESYS Control Adaptation of the specific components to operating system interfaces Configuration / adaptation of the communication drivers to the CODESYS Development tem Implementation of available / individual fieldbus drivers for support of the fieldbus configuration via the CODESYS Development tem Implementation of individual drivers or integrated add-on functions ( external libraries ) Optional: implementation of the runtime system extensions for CODESYS additional functions (e.g. fieldbus support, visualization, motion control or redundancy) Optional: connection to external systems on the basis of the available interfaces Compiling / linking of all components to the executable runtime system, downloading to the target device Provision of the device driver (device description) for the use of the device in the CODESYS Development tem Validation and testing of the system, optional with CODESYS Test Manager CODESYS Control developers workshop The Toolkit includes a multiple day developers workshop for engineers who are responsible for the implementation of the CODESYS Control Runtime system on individual devices. Range of services: Extensive training about the concept, architecture and implementation steps of the runtime system For CODESYS Control Embedded: adaptation and compilation of the runtime system for the target platform For CODESYS Control (Full): installation of the runtime system on the target platform such as e.g. Linux or Windows CE Basic function tests Training for the generation of client-specific components as an extension of the runtime system, e.g. for calling external functions, for developing specific I/O drivers Additional support in limited scope beyond the workshop Extensive support in the implementation all the way to complete adaptation service is possible upon request. Experienced project engineers provide qualified support for the adaptation process in all phases of the project. Integration support is included in the delivery of the Runtime Toolkit.

10 9 Options for the Toolkit Fieldbus support The CODESYS Development tem supports a wide range of I/O and fieldbus systems (e.g. Profibus / Profinet, CANopen, EtherCAT, etc.) with communication modules, configurators as well as portable protocol stacks. In order for a device to profit from this, the implementation of a base driver along with a corresponding fieldbus component is necessary in the CODESYS Control Runtime tem. In the process, there are templates available for the most important systems. Individual I/O systems can be easily connected. CODESYS SoftMotion Available CODESYS SoftMotion Runtime tem extensions for the processing of complex movements or CNC programs on the target device. This turns the device into a Motion Controller: single-axis or multi-axis motions created in the CODESYS Development tem, cams or CNC programs are processed with the control application. CODESYS TargetVisu / CODESYS WebVisu Runtime system extensions are necessary for a device to display the user interfaces created in the CODESYS Visualization. For example, for representation on a built-in display as CODESYS TargetVisu or as CODESYS WebVisu by web server in any web browser with HTML5. The extensions are integrated as additional product components in the implementation of the runtime system. Picture ASEM S.p.A. CODESYS Redundancy Toolkit The CODESYS Redundancy Toolkit as an extension to the Toolkit makes possible the realization of redundant control systems: Two independent industrial controllers execute one and the same IEC application and monitor or synchronize one another. In the case of an error the passive controller can become active without interruption. Only the respective active controller operates the I/O system. The project engineering of the redundancy function takes place in the CODESYS Development tem. Range of services: Additional component for CODESYS Control Library functions and plug-in components for the CODESYS Development tem for configuration of the redundancy function Supported fieldbuses: EtherCAT (with integrated CODESYS EtherCAT solution) and Profibus (with Hilscher CIF50-PB fieldbus card) Development support in the implementation of CODESYS Redundancy Programming HMI / SCADA Active PLC Redundancy interconnection Standby PLC Profibus or EtherCAT I/O system

11 CODESYS Inspiring Automation Solutions 10 Available additional products for the CODESYS Control Runtime tem CODESYS OPC Server With the CODESYS OPC Server, data e.g. from visualizations or programs for production data acquisition are exchanged with the controller (CODESYS V3 or V2.3). It is included as a free additional Windows program with CODESYS and consists of the server, a server configurator as well as an event logger. The CODESYS OPC Server is certified by the OPC Foundation among others in accordance with the Data Access Specifications. Properties and functions of the CODESYS OPC Server (excerpt): Automatic start on establishment of a client connection Automatic trigger on change of data value or status (OPC items) Management of the items in the Data Cache Direct access to items in the controller possible (without cache) Organization of the items in Groups Integrated event logger for diagnostic purposes optionally selectable Multi-Client and multi-plc support OPC Client OPC Client COM / DCOM OPC Server INI file TCP/IP Gateway PLC 1 PLC 2 UDP, serial, USB, CANopen,... CODESYS Control CODESYS Control Application PLC 3 Serial, USB CANopen,... Application Data server PLC 3.Application Symbols Symbols Application CODESYS Control PLC 3.Application Application CODESYS OPC UA Server (2014) As additional runtime system component of CODESYS Control for any controllers with sufficient performance As standalone server on practically all operating system platforms

12 11 CODESYS PLCHandler Convenient software interface (API) for communication between a CODESYS compatible controller and client systems, such as e.g. external visualizations, operational / service / diagnostic devices. The client can access IEC variables and online services of the controller. The CODESYS PLCHandler is implemented as C++ class and comes supplied in a Software Development Kit (SDK). Along with an additional C interface the SDK comes with platform-specific files, e.g. for Windows, Windows CE, Linux or VxWorks, Demo-Clients in the source code for different platforms as well as an ActiveX component for Windows. Range of functions of the CODESYS PLCHandler (excerpt): Connection / disconnection to the controller; automatic re-establishment of connection after loss of connection Synchronous / cyclical exchange of variable values (Read / Write) with the controller Instantiation for simultaneous communication with several controllers Transfer of files to and from the controller Database Service tool Visualization Visualization CODESYS OPC Server C C++ ActiveX PLCHandler Gateway V2 Gateway V3 PLC CODESYS V2 PLC CODESYS V3 At a glance The runtime system CODESYS Control turns an intelligent device into a CODESYS controller. Device manufacturers implement the runtime system with the help of a runtime toolkit as well as qualified adaptation support of 3S-Smart Software Solutions. For PC based control platforms as well as special embedded platforms, complete adapted SoftPLC systems are available with reference implementations. Function extensions for CODESYS Control increase the benefit of the automation device. The benefit for device manufacturers Runtime system tested and proven in thousands of industrial applications Flexible scaling and adaptation of the runtime system to individual requirements Structured and foreseeable development effort for the implementation of a controller High market acceptance of the controller due to the wide distribution of CODESYS Optimum device performance on the basis of CPU specific binary code generation in CODESYS

13 3S-Smart Software Solutions GmbH Memminger Straße Kempten, Germany Tel: Fax: China Branch Office CODESYS Software tem (Beijing) Co.,Ltd. Tel: Fax: CODESYS a trademark of 3S-Smart Software Solutions GmbH CODESYS the leading manufacturer-independent IEC automation software. CODESYS Product Families: Cover picture: Olga Miltsova depositphotos.com CODESYS is a registered trademark of 3S-Smart Software Solutions GmbH. Technical specifications are subject to change. Errors and omissions excepted. No reproduction or distribution, in whole or in part, without prior permission. Inspiring Automation Solutions