PRODUCT SPECIFICATION CUSTOM CONFIGURABLE MODULAR POWER DOCK CONNECTOR SYSTEM

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Julianna Alberta Phelps
5 years ago
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1 1.0 SCOPE This Product Specification covers the custom configurable modular printed circuit board (PCB) Dock Connector System with gold plating. 2.0 PRODUCT DESCRIPTION 2.1 PRODUCT NAME AND SERIES NUMBER(S) Male and female power and signal connector series: Vertical Blade, Solder Vertical Blade, Press-Fit Vertical Socket, Solder Vertical Socket, Press-Fit Right Angle Blade, Solder. 2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS Housing Material: Liquid Crystal Polymer (LCP), 94V-0, Color: Black Terminal Material: Copper Alloys (see individual drawings for details) Plating: Gold on mating surfaces and Tin-Lead on PC tails. (Due to the exposure to high temperatures during the assembly process the appearance of the PC tail plating may vary.) Guide Pin Material: Brass Guide Pin Plating: Nickel. 2.3 SAFETY AGENCY APPROVALS UL File Number: E29179 CSA File Number: TBD, application in process TUV File Number: TBD, application in process 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS 4.0 RATINGS 3.1 See sales drawings and the other sections of this specification for the necessary referenced documents and specifications. 3.2 Test Summary: TS VOLTAGE 250 Volts, 600 Volts. 4.2 CURRENT Contact: 35A, per mated contact. Contact: 3A, per mated contact. 4.3 TEMPERATURE Operating: - 40 C to C (including 30 C temperature rise for current rating) Nonoperating: - 40 C to C 1 of 6

2 5.0 PERMANCE 5.1 ELECTRICAL REQUIREMENTS DESCRIPTION TYPE TEST CONDITION REQUIREMENT (Low Level) Rated Current Insulation Resistance (EIA ) Dielectric Strength (EIA ) Mate connectors, apply maximum voltage of 20mV and a current of 100 ma Mate connectors, apply a maximum voltage of 20mV at the rated current. Apply 500 VDC between adjacent terminals or ground. Apply 1500 VDC for 1 minute between adjacent terminals or ground. 2 milliohms 15 milliohms 2 milliohms (initial) 15 milliohms Max (initial) 5,000 Megohms Minimum No Breakdown 5.2 MECHANICAL REQUIREMENTS DESCRIPTION TYPE TEST CONDITION REQUIREMENT Mating Force, Single Circuit (EIA ) Mate connectors at a rate of 25+/-6mm per minute 17.8 N Maximum 4.0 lbf Maximum 1.4 N Maximum 5.0 ozf Maximum UnMating Force, Single Circuit (EIA ) Unmate connectors at a rate of 25+/-6mm per minute 4.4 N Minimum 1.0 lbf Minimum 0.14 N Minimum 0.5 ozf Minimum Durability w/o Environment (EIA ) Mate connectors 250 cycles at a maximum rate of 10 cycles per minute. 1 milliohms Max. change 15 milliohms Max. change Contact Retention (EIA ) Axial pullout force on the terminal in the housing at a rate of 25+/-6mm per minute. 22 N Minimum 5.0 lbf Minimum 11 N Minimum 2.5 lbf Minimum 2 of 6

3 5.3 ENVIRONMENTAL REQUIREMENTS DESCRIPTION TYPE TEST CONDITION REQUIREMENT Vibration (EIA ) Shock (EIA ) Humidity (EIA ) Solderability (EIA ) Thermal Shock (EIA-364-TP-32) Temperature Life (EIA ) Mate connectors and vibrate per EIA , test condition VII, letter D, 15 minutes each axis. Mate connectors and shock at 50 g with ½ sine wave (11 milliseconds) shocks in the X, Y, Z axes (18 shocks total) Mate connectors: expose to 40+/-2 deg. C with relative humidity of 90-95% for 96 hours. Dip connector terminal tails in solder, duration 5 sec. Solder temperature 245 +/- 5 deg. C. Mate connectors, expose to 5 cycles from 55 deg. C to 85 deg. C per EIA-364-TP-32 Mate Connectors, expose to 240 hours at 105 deg. C Per EIA Method A Solder coverage: 95% Minimum 1 milliohms Max change 6.0 COMPLIANT PIN INTERFACE PERMANCE 6.1 Insertion and Withdrawal Force (3 times in the same hole) per EIA See section 11 for insertion and extraction tooling specifications. COMPONENT Socket (Single section) Blade (Single section) Pin (Single pin) Socket (Single Terminal) TEST CONDITION Insert the single compliant section into the PTH, extract the section from the hole after 12 hrs, repeat 2 times (new part in the same hole) Insert the single compliant section into the PTH, extract the section from the hole after 12 hrs, repeat 2 times (new part in the same hole) Insert the single compliant pin into the PTH, extract the pin from the hole after 12 hrs, repeat 2 times (new part in the same hole) Insert the single terminal into the PTH, extract the terminal from the hole after 12 hrs, repeat 2 times (new part in the same hole) REQUIREMENT INSERT. WITHDR. 3 of 6

4 7.0 TIN PLATED THROUGH HOLE DIMENSIONS: 8.0 BLIND MATE ALLIGNMENT: Recommended PCB thickness.093 min. Recommended Plated Through Hole dimensions: Drilled Hole Dia.: 1.15/ / /.0005 Copper Plate Thickness: 0.03/.001 Min. (per surface) Tin Plate Thickness: 0.008/.0003 Min. (per surface) Finished Hole Dia.: 1.02/.040 +/- 0.08/.003 Maximum misalignment with blind mate guide pin/socket 4 of 6

5 9.0 PACKAGING Parts shall be packaged to protect against damage during handling, transit and storage. 10. TEST SEQUENCES: 10.1 Reliability Test Sequences (per EIA Test Groups 1,2,and 3): Test Group 1 Test Group 2 Test Group 3 Durability Durability Durability Temperature Life C Thermal Shock LLCR LLCR LLCR Temperature Life C Reseating Cyclic Temperature And Humidity Vibration LLCR LLCR LLCR Reseating LLCR LLCR Mechanical Shock 10.2 Electrical Performance Test Sequence: 20 Deg C Temperature Rise (Profile) Current Cycling 10.3 Miscellaneous Testing Œ Insulation Resistance Œ Dielectric Strength Œ Mating/Unmating Force Œ Contact Retention Œ Solderability 5 of 6

6 Œ Compliant Pin Insertion/Withdrawal Force Œ Contact Normal Force 11. CPI APPLICATION TOOLING 11.1 PCB INSERTION TOOLING Tooling Document Number: The Dock Insertion Tooling is composed of Modular Press Tools that can be stacked together in a standard tool holder to match the varying arrangements of Dock Assemblies. Dock PD Number Modular Press Tools Module No PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD or Standard Tool Holder Numbers: to depending on overall length PCB EXTRACTION TOOLING Tooling Document Number: The Dock Module Removal Tool Number is a manually operated hand tool used to remove the Dock Insulators from the PCB. 6 of 6

PRODUCT SPECIFICATION

1.0 SCOPE This Product Specification covers the 3.00 mm (.118 inch) centerline (pitch) square pin headers when mated with either printed circuit board (PCB) connector or connectors terminated with 20 to