HarshIO 600 epn IP67 Digital I/O Modules for PROFINET IO

Transcription

1 User s Manual HarshIO 600 epn IP67 Digital I/O Modules for PROFINET IO Isolated Grounding and Fast Start Up Versions Brad from Molex Version 1.7 November 16, 2017 HarshIO 600 epn i IP67 Digital I/O Modules for PROFINET IO

2 Revision History Date Author Changes Revision June 06 th, 2012 E. GORY First release 1.0 December 11 th, 2012 E. GORY Correction of various typos Remove PWR marking on the HarshIO housing Add ground stub information 1.1 December 17 th, 2012 E. GORY Correction 4-pin power supply wiring Add output power (UL) voltage level in Process I/O mapping chapter 1.2 January 19 th, 2015 E. GORY Updates according on new firmware v Add HarshIO User Configurable module versions Update Molex France address 1.3 February 09 th, 2015 E. GORY Correction of various typos 1.4 April 10 th, 2015 E. GORY Correction of various typos 1.5 February 29 th, 2016 S. SAVARY Add information on output state mirroring into input process data Push buttons description Correction of various typos 1.6 November 16 th, 2017 D. Lebert Clarified galvanic isolation for isolated grounding 1.7 Although every effort has been made to ensure the accuracy of this document, all information is subject to change without notice. Molex takes no liability for any errors in this document or for direct, indirect, or consequential damage resulting from the use of this manual. HarshIO 600 epn ii IP67 Digital I/O Modules for PROFINET IO

3 STATEMENT OF LIMITED WARRANTY Brad from Molex, manufacturer of HarshIO products, warrants to Buyer that products, except software, manufactured by Brad will be free from defects in material and workmanship. Brad obligation under this warranty will be limited to repairing or replacing the defective parts within one year of the date of installation. Products may be returned by Buyer only after permission has been obtained from Brad. Buyer will prepay all freight charges to return any products to the repair facility designated by Brad. Brad further warrants that any software supplied as part of a product sale, except obsolete products, will be free from non-conformances with Brad published specifications for a period of 90 days from the time of delivery. While Brad endeavours to improve the features and performance of software associated with its products, no effort on the part of Brad to investigate, improve or modify HarshIO modules firmware at the request of a customer will obligate Brad in any way. For the convenience of existing customers, Brad continues to supply certain products that are classified as obsolete. No warranty on the software features of these products is stated or implied and Brad specifically is not obligated to improve the design of these products in any way. Information about the status of any product is available upon request and customers are advised to inquire about the status of older products prior to making a purchase. This limited warranty does not cover losses or damages which occur in shipment to or from Buyer or due to improper installation, maintenance, misuse, neglect or any cause other than ordinary commercial or industrial applications. In particular, Brad makes no warranties whatsoever with respect to implied warranties of merchantability or fitness for any particular purpose. All such warranties are hereby expressly disclaimed. No oral or written information or advice given by Brad or Brad's representative shall create a warranty or in any way increase the scope of this warranty. This limited warranty is in lieu of all other warranties whether oral or written, expressed or implied. Brad s liability shall not exceed the price of the individual units, which are the basis of the claim. In no event shall Brad be liable for any loss of profits, loss of use of facilities or device, or other indirect, incidental or consequential damages. Although every effort has been made to ensure the accuracy of this document, all information is subject to change without any notice. Brad takes no liability for any errors in this document or for direct, indirect, or consequential damage resulting from the use of this manual. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Brad cannot assume responsibility or liability for actual use based on the examples and diagrams. COPYRIGHTS and TRADEMARKS Reproduction of the contents of this manual, in whole or in part, without written permission of Brad is prohibited. Mini-Change, Ultra-Lock, Brad are all registered trademarks of Molex, Inc. All other products or trademarks are the property of their respective owners. HarshIO 600 epn iii IP67 Digital I/O Modules for PROFINET IO

4 Table of contents 1. General Safety Instructions... 6 General information... 6 Personnel qualifications... 6 Preventive messages... 6 Usage compliance... 6 Device installation and set-up... 7 Device operation... 8 Electrical, mechanical and thermal specifications... 8 Preventive and corrective maintenance General description... 9 Introduction System description Overview Typical application Fast Start Up applications Module characteristics Characteristics Mechanical Characteristics Physical I/O mapping Process I/O mapping Pin assignment Separate grounding wiring for application using safety relays I/O Port wiring type LED assignment Display Information Getting started Packaging content Accessories Getting Started PROFINET and related functions Module Startup Phase Topology Discovery (LLDP) Easy Device Replacement Undervoltage Management Media Redundancy Protocol (MRP) Module Alarms PROFINET IO Record Module Configuration using S7 Hardware Manager GSD File Add a HarshIO module Configure a HarshIO device name and IP address Configure HarshIO module parameters Assigning device name Parameterization of Fast Start Up (FSU) HarshIO 600 epn iv IP67 Digital I/O Modules for PROFINET IO

5 8. Web server interface Web Login and password HarshIO Module Information HarshIO Password Setup PROFINET IP Address and Name Configuration PROFINET Advanced Features Configuration (FSU, Ethernet Port, MRP) Ethernet Diagnosis Network Interface Diagnosis PROFINET Connection State PROFINET Installation and Maintenance (I&M) Download GSDML Service Earth connection Cables and cordsets Industrial Ethernet cables I/O cables Power supply cables Product support Technical Support Web Site HarshIO 600 epn v IP67 Digital I/O Modules for PROFINET IO

6 1. General Safety Instructions General information The current documentation is intended for persons technically qualified to install, use and service the products described herein. It contains the necessary information for proper use of the products. However, for advanced use of our products, please contact your nearest dealer for additional information. The content of this documentation is not binding and cannot extend or limit warranties. Personnel qualifications Only qualified persons are authorized to install, use and service the products. Use by unqualified persons or failure to follow the safety instructions of this document, the manuals and/or those affixed to the devices, can result in irremediable harm or damage to persons and equipment. The following personnel are deemed to be qualified persons for: Equipment operation: Personnel who operate the machines and/or processes connected to the Brad products. Brad HarshIO must be used by persons who have received training and have been informed of the major risks involved in working in an industrial environment. Preventive and corrective maintenance: Persons who modify Brad products hardware and software configuration and install the product updates supplied by the manufacturer. These persons must: o be trained in Brad products and operation and o have the experience and technical knowledge required to be aware of the risks (electrical hazards in particular) involved in their job and the ways of reducing these risks for themselves, third parties and the equipment being used. Preventive messages Preventive messages are designed to identify the particular risks likely to affect personnel and/or hardware. Different message types, both in the documentation and on the products, indicate different degrees of risk: Danger messages indicate immediate hazards that could result in death or serious injury if not averted. Warning messages indicate situations that could result in death, serious injury or material damage. Caution messages indicate potentially dangerous situations that could cause bodily harm or material damage. Usage compliance The products described in the current documentation comply with currently applicable European Directives (EC labeling). However, they can only operate correctly with the applications for which they were HarshIO 600 epn 6 IP67 Digital I/O Modules for PROFINET IO

7 intended as described in the documentation, and with approved products. As a general rule, if all the handling, transportation, and storage recommendations and installation, operation and maintenance instructions are followed, the products will operate correctly without risk for personnel or hardware. Device installation and set-up It is important to follow the rules below when installing and setting up the Brad HarshIO. If system installation includes products more than thirty meters away from each other, the basic cabling rules must be closely followed. Strict compliance with the safety instructions provided in this documentation or on the equipment to be installed and implemented, is absolutely essential. Make sure that the installation is carried out in compliance with regulations of the user country, Install the equipment in a suitable environment. As a closed equipment, the Brad HarshIO may be installed in two ways: o In a casing (cabinet, chest) or, o Directly without any additional protection, if the associated systems (power supply, cables, sensors, etc.) already carry a protection index equivalent to IP67 or higher. Always connect the Brad HarshIO to the protective earth (PE) in compliance with existing standards (for example: use the green/yellow wires in accordance with the NFC standard). LV (Low Voltage) circuits must have a protective earth connection to ensure dangerous voltage detection. Before powering up the device, check that the nominal voltage is the same as the mains voltage. Only use FELV (Functional Extra Low Voltage) power supplies which comply with existing standards. Check that the power voltages are within the tolerance ranges defined in the technical specifications for the devices. Always ensure that power restoration (immediate, hot or cold) will not create a hazard for personnel or equipment. Ensure that emergency stop devices remain effective in any equipment operation mode, even when abnormal (for example, in the event of a cut wire). Resetting these devices should not result in uncontrolled or undefined restarts. Position the signal cables so that the automation functions will not be disrupted by any capacitive, inductive or electromagnetic influences, etc. Install the automation devices and their controlling devices so that they are protected against any adverse incident. Adequate safety precautions must be applied to inputs and outputs to prevent the lack of signals from causing undefined states in the automation devices. HarshIO 600 epn 7 IP67 Digital I/O Modules for PROFINET IO

8 Device operation Because Brad HarshIO devices are components of a control system, the safety of the entire automated system, including that of the installation and the application, cannot be dealt with in this document. For further information, see IEC , describing risk reduction measures for PLC users. See the documentation of the specific products involved for more information on operation safety. Electrical, mechanical and thermal specifications Detailed information about the electrical, mechanical and thermal specifications of the device is available in the associated technical documentation (installation manuals, service instructions). Preventive and corrective maintenance Servicing When replacing parts or components, only use factory approved parts. In all cases, before servicing a Brad HarshIO, disconnect the power supply from the device (unplug the power cord or open the power cut-out device). Before servicing an onsite mechanical Brad HarshIO, disconnect its power supply and mechanically lock the moving parts. On positive logic outputs or negative logic inputs, take all the necessary precautions to prevent any disconnected wires from coming into contact with the mechanical ground (risk of unwanted commands). Product end-of-life Contact your local dealer for information on how to dispose of used products in compliance with current regulations. HarshIO 600 epn 8 IP67 Digital I/O Modules for PROFINET IO

9 2. General description Introduction Brad HarshIO epn (PROFINET IO) modules provide a reliable solution for connecting industrial controllers to I/O devices in harsh duty environments. Contained in an IP67 rated housing, Brad I/O modules can be machine mounted and are able to withstand areas where liquids, dust or vibration may be present. This makes them ideally suited for many applications including material handling and automated assembly. All Brad HarshIO modules, with Micro-Change (M12) ports, accept both standard threaded cordsets and the Molex Ultra-Lock system. Ultra-Lock connection System! The fastest, easiest and most secure connection ever designed. Ultra-Lock technology is designed for higher performance and reliability. Discover how the push-to-lock technology of the Ultra-Lock connection system can eliminate your downtime, increase your productivity and lower your costs. More information visit: Brad HarshIO 600 includes advanced diagnostic features. Each module embeds visible LEDs to provide maintenance personnel the ability to easily determine I/O, module and network status. These statuses are also available through the process data image or via extended slave diagnostics. Brad HarshIO 600 main features include: Module is housed in an IP67 rated enclosure that when properly installed according to IEC provides protection against the ingress of dust, water 4-pin or 5-pin mini-change (7/8) power supply connector 16 digital channels I/O update rate from 1ms with a PROFINET controller Integrated 2-port unmanaged Ethernet switch with cross-over capability Isolated grounding (except for I/O user configurable versions) to allow use of 2 separate power supplies. One ground for the module logic/inputs and the other for module outputs, for safety applications Integrated web server, protected by password, for IP configuration and module diagnostics 4-Digit scrolling display for viewing module and configuration information Digital input and output short circuit protection Application watchdog with output fallback values Fast Start Up (FSU) support Brad HarshIO 600 modules are available in various combinations: 16x Inputs 12x Inputs + 4x Outputs 8x Inputs + 8x Outputs 16x Outputs 16x User Configurable I/O Whatever the combination, the digital inputs and outputs are always PNP (current source) for the fixed I/O modules versions. HarshIO 600 epn 9 IP67 Digital I/O Modules for PROFINET IO

10 Part Number Table 4-pin power connector versions SAP No Material No Description TCDEP-8D0P-DYU-G TCDEP-8B4P-DYU-G TCDEP-888P-DYU-G TCDEP-80DP-DYU-G TCDEP-8YYX-DYU-01 IP67 module for PROFINET IO, Classic format, Digital 8 Ports, 16 PNP Inputs, Isolated grounding and Fast Start Up IP67 module for PROFINET IO, Classic format, Digital 8 Ports, 12 PNP Inputs + 4 Outputs, Isolated grounding and Fast Start Up IP67 module for PROFINET IO, Classic format, Digital 8 Ports, 8 PNP Inputs + 8 Outputs, Isolated grounding and Fast Start Up IP67 module for PROFINET IO, Classic format, Digital 8 Ports, 16 Outputs, Isolated grounding and Fast Start Up IP67 module for PROFINET IO, Classic format, Digital 8 Ports, 16 User Configurable* I/O, Fast Start Up 5-pin power connector versions SAP No Material No Description TCDEP-8D0P-D1U-G TCDEP-8B4P-D1U-G TCDEP-888P-D1U-G TCDEP-80DP-D1U-G TCDEP-8YYX-D1U-01 IP67 module for PROFINET IO, Classic format, Digital 8 Ports, 16 PNP Inputs, Isolated grounding and Fast Start Up IP67 module for PROFINET IO, Classic format, Digital 8 Ports, 12 PNP Inputs + 4 Outputs, Isolated grounding and Fast Start Up IP67 module for PROFINET IO, Classic format, Digital 8 Ports, 8 PNP Inputs + 8 Outputs, Isolated grounding and Fast Start Up IP67 module for PROFINET IO, Classic format, Digital 8 Ports, 16 Outputs, Isolated grounding and Fast Start Up IP67 module for PROFINET IO, Classic format, Digital 8 Ports, 16 User Configurable* I/O, Fast Start Up (*) The user can use and configure the channel as output, input, or input/output. 1 If the channel is used as an output, the output state is mirrored in the corresponding input bit into the Input Process image. 2 If the channel is used as an input, writing the corresponding output bit of the output process image will not affect the current state of the sensor. 3 If the channel is used as an input/output, we do not recommend writing in the corresponding output bit of the output process image as it will conflict with the current state of the sensor. HarshIO 600 epn 10 IP67 Digital I/O Modules for PROFINET IO

11 3. System description Overview HarshIO epn modules can be used with a protocol compliant scanner as part of control system architecture. The built-in unmanaged 2-port Ethernet switch allows flexibility in the network topology to meet your application needs. These topologies include the following: star daisy-chain combination of star and daisy-chain Star topology Star topology allows you to connect mixed I/O modules or additional equipment. This topology allows maintenance on one module for example, by removing the network cable, or by cycling power to the module without affecting the other modules. HarshIO 600 epn 11 IP67 Digital I/O Modules for PROFINET IO

12 Daisy-chain topology NOTE: When considering the daisy chain topology, note that: If a module, somewhere in the middle of the chain, has the network cable disconnected or power to the module is removed then communications to any module located down the chain will be lost. The embedded dual port Ethernet switch located in each module eliminates the need for additional Ethernet switches. HarshIO 600 epn 12 IP67 Digital I/O Modules for PROFINET IO

13 Combination of star and daisy-chain topologies Combining star and daisy-chain topologies allows you to connect HarshIO epn modules with mixed HarshIO modules or additional network devices. HarshIO 600 epn 13 IP67 Digital I/O Modules for PROFINET IO

14 Typical application This diagram shows you an example of a typical application using an in-cabinet PLC controlling HarshIO epn modules that are mounted throughout this industrial system. HarshIO 600 epn 14 IP67 Digital I/O Modules for PROFINET IO

15 Fast Start Up applications The HarshIO epn modules are designed to support the new Fast Start Up (FSU) feature according the PI specifications which allows to power up, connect a PROFINET IO-Controller and start I/O cyclic data exchange in less than 500 msec. The FSU feature is typically used in robotic application where some I/O devices are mounted on a tool changer. The robot can disconnect and reconnect on the fly a new tool without stopping the manufacturing process. The diagram shows you an example of a robotic application using FSU feature. Important: When FSU feature is used, the following recommendations should apply: The FSU device Ethernet switch ports must be configured with fixed speed to 100Mbps and full duplex enabled (auto negotiation is too slow to reach I/O cyclic data exchange in less than 500msec). The Ethernet cable mount on the robot must be connected to the ETH1 port (MDI port) of the HarshIO epn module. FSU devices shall not use Auto-MDIX (detection of the required cable connection type). This detection may take more time than the allowed FSU system connection time (see diagram below). HarshIO 600 epn 15 IP67 Digital I/O Modules for PROFINET IO

16 Enabling FSU mode The HarshIO epn modules can be configured for FSU operation by setting the 2 record modules: 1. Activate FSU parameter: Write in record module PDInterfaceFSUDataAdjust (0x0608). This record module shall contain the FSHello module (0x0600). 2. Configure Ethernet ports: Write in record module PDPortDataAdjust (0x802F) Through the record PDPortDataAjust, only 100BASETXFD shall be supported (Field MAUtype = 0x10). Note: After each change of FSU mode (means enable disable), the HarshIO module stores the new requested mode in its non-volatile memory. The module behaves in this mode until the next modification. Note: The modification of a FSU mode is applied after the next power supply cycle of the module. For more information about Media Redundancy Protocol procedure, please consult the additional technical note. HarshIO 600 epn 16 IP67 Digital I/O Modules for PROFINET IO

17 4. Module characteristics Characteristics Type 16x INPUTS 16x OUTPUTS Product Reference PROFINET Identification Power Power IN connector Power OUT connector Module & Input power (UB) Operating current (UB) Output power (UL) TCDEP-8D0P-D1U-G (5-pin power version) TCDEP-8D0P-DYU-G (4-pin power version) Vendor ID: 0x0127 Device ID: 0x1004 (4-pin power version) / 0x1005 (5-pin power version) DAP identifier: 0x Not Applicable TCDEP-80DP-D1U-G (5-pin power version) TCDEP-80DP-DYU-G (4-pin power version) Vendor ID: 0x0127 Device ID: 0x1004 (4-pin power version) / 0x1005 (5-pin power version) DAP identifier: 0x Mini Change (7/8 ), 4-pin or 5-pin, male, stainless steel, Maximum 8 A Mini Change (7/8 ), 4-pin or 5-pin, female, stainless steel, Maximum 8 A 24 VDC, -15/+20% (galvanic isolation against power crossing) Warning, a voltage over 30 VDC will destroy the module 68 ma 24 VDC, -15/+20% (galvanic isolation against power crossing) Operating current (UL) Not Applicable 10 ma (without load) Inputs Channels 16 channels, 2 or 3-wire Not Applicable Connector M12 Ultra-Lock, 5-pin, female, A-Coded, stainless steel Not Applicable Input type PNP, Sinking Not Applicable Input voltage UB Not Applicable On-state current 4-7mA max. Not Applicable Sensor power supply 140 ma at 25 C Not Applicable Input channel voltage ( 1 ) 10V 30V Not Applicable Input channel voltage ( 0 ) -0.2V 5V Not Applicable Input short circuit protection (per port) 600mA Not Applicable Input filter 1 5 ms (2.5 ms by default) Not Applicable Outputs Channels Not Applicable 16 channels, 2-wire Output voltage Not Applicable UL -1 VDC Connector Not Applicable Output type Not Applicable PNP, Sourcing Output current Not Applicable 2 A per channel M12 Ultra-Lock, 5-pin, female, A-Coded, stainless steel Maximum output current Not Applicable 8.0 A at 25 C ; total for all outputs combined Short circuit current (typical) Not Applicable up to 6.5 A Switching frequency Not Applicable 200 Hz HarshIO 600 epn 17 IP67 Digital I/O Modules for PROFINET IO

18 Type 12x INPUTS + 4 OUTPUTS 8x INPUTS + 8 OUTPUTS Product Reference PROFINET Identification Power Power IN connector Power OUT connector Module & Input power (UB) Operating current (UB) Output power (UL) Operating current (UL) Inputs TCDEP-8B4P-D1U-G (5-pin power version) TCDEP-8B4P-DYU-G (4-pin power version) Vendor ID: 0x0127 Device ID: 0x1004 (4-pin power version) / 0x1005 (5-pin power version) DAP identifier: 0x C TCDEP-888P-D1U-G (5-pin power version) TCDEP-888P-DYU-G (4-pin power version) Vendor ID: 0x0127 Device ID: 0x1004 (4-pin power version) / 0x1005 (5-pin power version) DAP identifier: 0x Mini Change (7/8 ), 4-pin or 5-pin, male, stainless steel, Maximum 8 A Mini Change (7/8 ), 4-pin or 5-pin, female, stainless steel, Maximum 8 A 24 VDC, -15/+20% (galvanic isolation against power crossing) Warning, a voltage over 30 VDC will destroy the module 68 ma 24 VDC, -15/+20% (galvanic isolation against power crossing) 10 ma (without load) Channels 12 channels, 2 or 3-wire 8 channels, 2 or 3-wire Connector Input type Input voltage On-state current M12 Ultra-Lock, 5-pin, female, A-Coded, stainless steel PNP, Sinking UB 4-7mA max. Sensor power supply 140 ma at 25 C Input channel voltage ( 1 ) Input channel voltage ( 0 ) Input short circuit protection (per port) Input filter Outputs 10V 30V -0.2V 5V 600mA 1 5 ms (2.5 ms by default) Channels 4 channels, 2-wire 8 channels, 2-wire Output voltage Connector Output type Output current Maximum output current Short circuit current (typical) Switching frequency UL -1 VDC M12 Ultra-Lock, 5-pin, female, A-Coded, stainless steel PNP, Sourcing 2 A per channel 8.0 A at 25 C ; total for all outputs combined up to 6.5 A 200 Hz HarshIO 600 epn 18 IP67 Digital I/O Modules for PROFINET IO

19 Type 16x USER CONFIGURABLE I/O Product Reference PROFINET Identification Power Power IN connector Power OUT connector Module & Input power (UB) Operating current (UB) TCDEP-8YYX-D1U-01 (5-pin power version) TCDEP-8YYX-DYU-01 (4-pin power version) Vendor ID: 0x0127 Device ID: 0x1004 (4-pin power version) / 0x1005 (5-pin power version) DAP identifier: 0x Mini Change (7/8 ), 4-pin or 5-pin, male, stainless steel, Maximum 8A Mini Change (7/8 ), 4-pin or 5-pin, female, stainless steel, Maximum 8A 24 VDC, -15/+20% Warning, a voltage over 30VDC will destroy the module 68mA Output power (UL) 24 VDC, -15/+20% Operating current (UL) Inputs Channels Connector Input type Input voltage On-state current 10mA (without load) Up to 16 channels, 2 or 3-wire M12 Ultra-Lock, 5-pin, female, A-Coded, stainless steel PNP (Sinking) or NPN (Sourcing) UB 4-7mA max. Sensor power supply 140mA at 25 C Input channel voltage ( 1 ) Input channel voltage ( 0 ) Input short circuit protection (per port) Input filter Outputs Channels Output voltage Connector Output type Output current Maximum output current 10V 30V -0.2V 5V 600mA 1 5ms (2.5ms by default) Up to 16 channels, 2-wire UL -1VDC M12 Ultra-Lock, 5-pin, female, A-Coded, stainless steel PNP, Sourcing 2A per channel 8.0A at 25 C ; total for all outputs combined Short circuit current (typical) up to 6.5A Switching frequency 200Hz HarshIO 600 epn 19 IP67 Digital I/O Modules for PROFINET IO

20 Fieldbus Ethernet connectors M12, 4-pin, female, D-Coded, stainless steel, shielded IP setting DCP & IP Static (web server only) Protocol PROFINET IO according PI specifications v2.2 Communication Class Real Time Conform Class B (RT CC-B) Cyclic data exchange o Input and output process data o Diagnostics Data access Cyclic connection Acyclic connection Integrated Switch Daisy Chain (Ethernet) Module performance Refresh Period LLDP GSD file Easy Device Replacement PROFIenergy Media Redundancy (MRP) Fast Start Up (FSU) SNMP Acyclic data exchange o Alarms o Reading module configuration settings o Reading module diagnostic data o Instructions and Maintenance services (I&M) 1x IO-Controller connection Max up to 4 simultaneous requests 2x ports integrated switch Speed: 100Mbps Auto negotiation Auto crossing Auto polarity 1x status Led / port Storm Protection against network loop (Broadcast, Multicast and Unicast packets) Up to 8 HarshIO Manage up to 9000 packet/sec from 1ms up to 512ms (default 16ms) Yes (Sender / Receiver) Yes. GSD file can be uploaded from HarshIO using the module's integrated web site Yes (based on LLDP) Yes Yes (Client) Yes Server according v1/v2/v3 Default module settings: DCP: Enable IP address: Subnet mask: Gateway: ETH1 port: Auto negotiation / Auto MDI ETH2 port: Auto negotiation / Auto MDI FSU: Disabled MRP: Disabled LLDP: Enabled Easy Replacement: Enabled PROFINET name: harshio600-epn* (*): The modification of the HarshIO module PROFINET name (Set_name / Set_IP) is not possible when an active PROFINET IO-Controller connection is open. HarshIO 600 epn 20 IP67 Digital I/O Modules for PROFINET IO

21 Module identification: Each HarshIO has a unique Ethernet MAC address printed on the back of the module. This address is unique and has a fixed length of 6 bytes (48 bits) built with the manufacturer s ID, the product family and the module s serial number. Manufacturer ID Family Serial Number 00.A XX.XX Mechanical Housing dimensions 600 x 220 x 20 mm (2.36"x8.66"x.780") Housing material PBT VALOX 420 SEO Black 7701 Flammability Standard UL 94 V-0 Corner mounting holes Central mounting hole Ground stud Operating temperature Storage temperature Vibration resistance Shock resistance 4 mounting holes, 5 x10 mm 1 mounting hole, 4.45 mm Yes, stainless steel (allows the continuity of the ground when the module is mounted on the chassis machine) -25 c to +70 c -40 c to +90 c 7G (15,7Hz to 500Hz), 3 axis 15G, 11ms, 3 axis Electro-magnetic compatibility EN / EN Relative humidity Protection Class Approval Environmental 10 % to 95 %, non-condensing IP67 CE (according IEC ), UL / cul RoHS and REACH MTBF hours / 11 years at 70 C Note: M12 cordsets connected to the module shall be screw with a torque of 2.0 Nm to ensure a correct sealing to achieve IP67 rating. HarshIO 600 epn 21 IP67 Digital I/O Modules for PROFINET IO

22 ,0 210,0 Mechanical Characteristics Size and dimensions (in mm) 60,0 37,1 38,0 PE UL Ui Uo UB I 0 I 1 I 8 I 9 I 2 I 3 I 10 I 11 4,45 I 4 I 5 I 12 I 13 I 6 I 7 I 14 I ETH1 LINK ETH2 LINK I BUS X 20,0 31,5 5x10 HarshIO 600 epn 22 IP67 Digital I/O Modules for PROFINET IO

23 Physical I/O mapping 16x Inputs (4-pin power connector) 16x Inputs (5-pin power connector) PE PE UL Ui Uo UB UL Ui Uo UB I0 I8 I0 I8 I1 I9 I1 I9 I2 I10 I2 I10 I3 I11 I3 I11 I4 I12 I4 I12 I5 I13 I5 I13 I6 I14 I6 I14 I7 I15 I7 I ETH1 LINK ETH2 LINK ETH1 LINK ETH2 LINK I BUS X I BUS X HarshIO 600 epn 23 IP67 Digital I/O Modules for PROFINET IO

24 12x Inputs + 4x Outputs (4-pin power connector) 12x Inputs + 4x Outputs (5-pin power connector) PE PE UL Ui Uo UB UL Ui Uo UB I0 I8 I0 I8 I1 I9 I1 I9 I2 I10 I2 I10 I3 I11 I3 I11 I4 O0 I4 O0 I5 O1 I5 O1 I6 O2 I6 O2 I7 O3 I7 O ETH1 LINK ETH2 LINK ETH1 LINK ETH2 LINK I BUS X I BUS X HarshIO 600 epn 24 IP67 Digital I/O Modules for PROFINET IO

25 8x Inputs + 8x Outputs (4-pin power connector) 8x Inputs + 8x Outputs (5-pin power connector) PE PE UL Ui Uo UB UL Ui Uo UB I0 O0 I0 O0 I1 O1 I1 O1 I2 O2 I2 O2 I3 O3 I3 O3 I4 O4 I4 O4 I5 O5 I5 O5 I6 O6 I6 O6 I7 O7 I7 O ETH1 LINK ETH2 LINK ETH1 LINK ETH2 LINK I BUS X I BUS X HarshIO 600 epn 25 IP67 Digital I/O Modules for PROFINET IO

26 16x Outputs (4-pin power connector) 16x Outputs (5-pin power connector) PE PE UL Ui Uo UB UL Ui Uo UB O0 O8 O0 O8 O1 O9 O1 O9 O2 O10 O2 O10 O3 O11 O3 O11 O4 O12 O4 O12 O5 O13 O5 O13 O6 O14 O6 O14 O7 O15 O7 O ETH1 LINK ETH2 LINK ETH1 LINK ETH2 LINK I BUS X I BUS X HarshIO 600 epn 26 IP67 Digital I/O Modules for PROFINET IO

27 16x User Configurable I/O (4-pin power connector) 16x User Configurable I/O (5-pin power connector) PE PE UL Ui PWR Uo UB UL Ui PWR Uo UB C0 C8 C0 C8 C1 C9 C1 C9 C2 C10 C2 C10 C3 C11 C3 C11 C4 C12 C4 C12 C5 C13 C5 C13 C6 C14 C6 C14 C7 C15 C7 C ETH1 LINK ETH2 LINK ETH1 LINK ETH2 LINK I BUS X I BUS X HarshIO 600 epn 27 IP67 Digital I/O Modules for PROFINET IO

28 Process I/O mapping 16 Inputs module versions Byte Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Offset Inputs 6 bytes Data 0x00 I15 I14 I13 I12 I11 I10 I9 I8 I7 I6 I5 I4 I3 I2 I1 I0 Input Port Status 0x02 n/u n/u n/u n/u n/u n/u n/u n/u PS P7 PS P6 PS P5 PS P4 PS P3 PS P2 PS P1 PS P0 Output Channel Status 0x04 n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u Outputs 2 bytes Data 0x00 n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u 12 Inputs + 4 Outputs module versions Byte Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Offset Inputs 6 bytes Data 0x00 n/u n/u n/u n/u I11 I10 I9 I8 I7 I6 I5 I4 I3 I2 I1 I0 Input Port Status 0x02 n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u PS P5 PS P4 PS P3 PS P2 PS P1 PS P0 Output Channel Status Outputs 2 bytes Data 0x04 n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u CS O3 CS O2 CS O1 CS O0 0 x00 n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u O3 O2 O1 O0 8 Inputs + 8 Outputs module versions Byte Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Offset Inputs 6 bytes Data 0x00 n/u n/u n/u n/u n/u n/u n/u n/u I7 I6 I5 I4 I3 I2 I1 I0 Input Port Status 0x02 n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u PS P3 PS P2 PS P1 PS P0 Output Channel Status 0x04 n/u n/u n/u n/u n/u n/u n/u n/u CS O7 CS O6 CS O5 CS O4 CS O3 CS O2 CS O1 CS O0 Outputs 2 bytes Data 0x00 n/u n/u n/u n/u n/u n/u n/u n/u O7 O6 O5 O4 O3 O2 O1 O0 HarshIO 600 epn 28 IP67 Digital I/O Modules for PROFINET IO

29 16 Outputs module versions Byte Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Offset Inputs 6 bytes Data 0x00 n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u Input Port Status 0x02 n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u n/u Output Channel Status 0x04 CS O15 CS O14 CS O13 CS O12 CS O11 CS O10 CS O9 CS O8 CS O7 CS O6 CS O5 CS O4 CS O3 CS O2 CS O1 CS O0 Outputs 2 bytes Data 0x00 O15 O14 O13 O12 O11 O10 O9 O8 O7 O6 O5 O4 O3 O2 O1 O0 16 User Configurable versions Byte Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Offset Inputs 6 bytes Data 0x00 I15 I14 I13 I12 I11 I10 I9 I8 I7 I6 I5 I4 I3 I2 I1 I0 Input Port Status 0x02 n/u n/u n/u n/u n/u n/u n/u n/u PS P7 PS P6 PS P5 PS P4 PS P3 PS P2 PS P1 PS P0 Output Channel Status 0x04 CS O15 CS O14 CS O13 CS O12 CS O11 CS O10 CS O9 CS O8 CS O7 CS O6 CS O5 CS O4 CS O3 CS O2 CS O1 CS O0 Outputs 2 bytes Data 0x00 O15 O14 O13 O12 O11 O10 O9 O8 O7 O6 O5 O4 O3 O2 O1 O0 n/u: not used PS (Port Status): shows the current condition of module port according Input digital data 0: no error 1: short circuit detected on one of the 2 digital input sensors connected to this port. A PROFINET alarm is sent to the PROFINET IO-Controller. CS (Channel Status): shows the current condition of an Output digital channel 0: no error 1: error a) Detected short circuit on the Output channel or b) Detected Output module auxiliary power supply issue Set to 1, if UL is < 17.5 VDC o All Outputs activated are de-energized o All Outputs activated have diagnostic leds to RED o All Outputs activated have Port Status (CS Ox) bit set to 1 Set to 0, if UL is > 18 VDC o All Outputs activated are re-energized o All Outputs activated have diagnostic leds to GREEN o All Outputs activated have Port Status (CS Ox) bit set to 0 HarshIO 600 epn 29 IP67 Digital I/O Modules for PROFINET IO

30 Pin assignment 4-pin - HarshIO fixed versions Power IN 4-pole, 7/8 (Mini-Change), Male 1 3 Wiring Information: 1-24 VDC (Outputs Power) 2-24 VDC (Module & Inputs Power) 3-0 V (Ground Module & Inputs Power) 4-0 V (Ground Outputs Power) PE Power OUT 4-pole, 7/8 (Mini-Change), Female PE 4 2 Input Ports 5-pole, M12 (Micro-Change), Female, A-Code Output Ports 5-pole, M12 (Micro-Change), Female, A-Code Wiring Information: VDC (Module & Inputs Power) 2 - Input (odd) 3-0 V (Ground Module & Inputs Power) 4 - Input (even) 5 - PE (Protected Earth) Wiring Information: 1 - n/c 2 - Output (odd) 3-0 V (Ground Outputs Power) 4 - Output (even) 5 - PE (Protected Earth) Ethernet Port 1 (ETH1) 4-pole, M12(Micro-Change), Female, D-Code 2 PE 3 Ethernet Port 2 (ETH2) 4-pole, M12(Micro-Change), Female, D-Code 2 PE Wiring Information: 1 - TX+ 2 - RX+ 3 - TX- 4 - RX- 1 4 HarshIO 600 epn 30 IP67 Digital I/O Modules for PROFINET IO

31 5-pin - HarshIO fixed versions Power IN 5-pole, 7/8 (Mini-Change), Male Wiring Information: 1-0 V (Ground Outputs Power) 2-0 V (Ground Module & Inputs Power) 3 - PE (Protected Earth) 4-24 VDC (Module & Inputs Power) 5-24 VDC (Outputs Power) PE Power OUT 5-pole, 7/8 (Mini-Change), Female PE 1 5 Input Ports 5-pole, M12 (Micro-Change), Female, A-Code Output Ports 5-pole, M12 (Micro-Change), Female, A-Code Wiring Information: VDC (Module & Inputs Power) 2 - Input (odd) 3-0 V (Ground Module & Inputs Power) 4 - Input (even) 5 - PE (Protected Earth) Wiring Information: 1 - n/c 2 - Output (odd) 3-0 V (Ground Outputs Power) 4 - Output (even) 5 - PE (Protected Earth) Ethernet Port 1 (ETH1) 4-pole, M12(Micro-Change), Female, D-Code 2 PE 3 Ethernet Port 2 (ETH2) 4-pole, M12(Micro-Change), Female, D-Code 2 PE Wiring Information: 1 - TX+ 2 - RX+ 3 - TX- 4 - RX- 1 4 HarshIO 600 epn 31 IP67 Digital I/O Modules for PROFINET IO

32 4-pin HarshIO User Configurable versions Power IN 4-pole, 7/8 (Mini-Change), Male 1 3 Wiring Information: 1-24 VDC (Outputs Power) 2-24 VDC (Module & Inputs Power) 3-0 V (Ground) 4-0 V (Ground) PE Power OUT 4-pole, 7/8 (Mini-Change), Female PE 4 2 Input / Output Ports 5-pole, M12 (Micro-Change), Female, A-Code Wiring Information: VDC (Module & Inputs Power) 2 - Input or Output (odd) 3-0 V (Ground) 4 - Input or Output (even) 5 - PE (Protected Earth) Ethernet Port 1 (ETH1) 4-pole, M12 (Micro-Change), Female, D-Code 2 PE 3 Ethernet Port 2 (ETH2) 4-pole, M12 (Micro-Change), Female, D-Code 2 PE Wiring Information: 1 - TX+ 2 - RX+ 3 - TX- 4 - RX- 1 4 HarshIO 600 epn 32 IP67 Digital I/O Modules for PROFINET IO

33 5-pin HarshIO User Configurable versions Power IN 5-pole, 7/8 (Mini-Change), Male Wiring Information: 1-0 V (Ground) 2-0 V (Ground) 3 - PE (Protected Earth) 4-24 VDC (Module & Inputs Power) 5-24 VDC (Outputs Power) PE Power OUT 5-pole, 7/8 (Mini-Change), Female PE 1 5 Input / Output Ports 5-pole, M12 (Micro-Change), Female, A-Code Wiring Information: VDC (Module & Inputs Power) 2 - Input or Output (odd) 3-0 V (Ground) 4 - Input or Output (even) 5 - PE (Protected Earth) Ethernet Port 1 (ETH1) 4-pole, M12 (Micro-Change), Female, D-Code 2 PE 3 Ethernet Port 2 (ETH2) 4-pole, M12 (Micro-Change), Female, D-Code 2 PE Wiring Information: 1 - TX+ 2 - RX+ 3 - TX- 4 - RX- 1 4 HarshIO 600 epn 33 IP67 Digital I/O Modules for PROFINET IO

34 Separate grounding wiring for application using safety relays The HarshIO power connector includes a separate grounding galvanic isolation between the Input/logic ground and the Output ground. This feature allows powering the module with 2 distinct power supplies that is commonly used in safety application. Important Note: This feature is not available on HarshIO modules with User Configurable I/O versions. Typically in automation application, a system designer is using safety relays (like Rockwell Automation Guard I/O EtherNet/IP Safety Modules [1791ES-IB8XOBV4, 1791ES-IB16], Siemens PM-E F pp DC24V [6ES CF42-0AB0], Siemens PM-E F pm DC24V [6ES CF03-0AB0]) that regularly perform the pulse test to be able to detect a short circuit, ground fault or an earth fault. If an error is detected the safety function is triggered and unwanted and dangerous plant conditions are therefore avoided. Architecture using 2 distinct grounds with safety relay HarshIO 600 epn 34 IP67 Digital I/O Modules for PROFINET IO

35 However if the separate grounding for safety is not required by the system designer, the HarshIO modules can operate using a single ground for both logic/input and output. Architecture using a single ground Note, the connection of the common ground (Logic/Input + Output) is made outside the HarshIO module. HarshIO 600 epn 35 IP67 Digital I/O Modules for PROFINET IO

36 I/O Port wiring type 2 Input channels per port Twin wired Note: PNP wiring with a 2 wire Input sensor Connect pin 1 (24V) and pin 4 or 2 (Signal IN) 2 Output channels per port Twin wired HarshIO 600 epn 36 IP67 Digital I/O Modules for PROFINET IO

37 LED assignment In-coming Bus Power Connector (Ui) Use this connector to power the module. PE Out-going Bus Power Connector (Uo) Use this connector to daisy-chain the power to an additional HarshIO module Output Power LED (UL) Green: Auxiliary Power supplied Off: Auxiliary Power not supplied Note: The outputs of the module operate only if the LED is ON UL Ui I0 I8 Uo UB Module & Input power LED (UB) Green: Auxiliary Power supplied Off: Auxiliary Power not supplied I1 I9 16x Channel LED Green: I/O Signal active Off: I/O Signal not active Red: Fault. Need Diagnostics I2 I3 I10 I11 9 Plastic labels I4 O0 Available to write user information I5 O1 I6 O2 I7 O3 Scrolling digit display Module name I/O Fault PLC connection status ETH1 LINK - + ETH2 LINK Push Buttons Press left buttons during 4 s and select below option with the right button: - Firmware update - FSU enable/disable - Restart - Factory reset 2x Ethernet Link Diagnostic LED Green: 100 Mbps Solid On: No activity Blink: activity detected Any change will require to reboot the module Yellow: 10 Mbps Solid On: No activity Blink: activity detected I BUS X HarshIO 600 epn 37 IP67 Digital I/O Modules for PROFINET IO

38 Display Information The 4-digit scrolling display is used to for setup and reporting information and the current state of the module: Ethernet Configuration Mode (at module start up only): o DCP: Mode is DCP (Default). The IP Address of the module can be changed by the IO-Controller o IP Address: Static Mode. The IP Address of the module cannot be changed by the IO-Controller I/O Status: o IO: ERR: I/O error detection (short circuit on an I/O channel) Ethernet Information: o PING: A PING command has been received o WLNK: No link has been detected on either Ethernet port o LNK ERROR: A link has been detected on one port but it is not configured at 100Mb/Full Duplex or there has been a problem during the auto negotiation phase o LNK LOST: There is no activity on either Ethernet port. There are two possibilities for this. The Ethernet cable is disconnected, or there is a problem with the port configuration (ex: the device attached to the HarshIO 600 is configured at 10Mb/Half Duplex ) Output values; predetermined response to a loss of communications o PN: FREE RST: Connection with IO-Controller is lost and output fallback values are set to zero o PN: FREE HLD: Connection with IO-Controller is lost and output fallback values are set to last valid value o PN: FREE SET: Connection with IO-Controller is lost and output fallback values are set to the configured fallback values PROFINET Information: o BLNK: A BLINK (DCP) command was sent by the IO-Controller o State of the HarshIO: PN: FREE: No connection has been established with the IO-Controller PN: CONN: I/O is being exchanged with the IO-Controller HarshIO 600 epn 38 IP67 Digital I/O Modules for PROFINET IO

39 5. Getting started Packaging content Each product packaging includes: 1x HarshIO 600 module 9 x plastic labels (for digital channel labeling) 4 x M12 male closure caps (for sealing unused ports) HarshIO 600 epn 39 IP67 Digital I/O Modules for PROFINET IO

40 Accessories Required devices, accessories and cordsets: Reference Description Quantity Manufacturer Industrial Devices PLC / PAC with PROFINET IO-Controller port 1 TCDEP-8D0P-D1U-G TCDEP-8B4P-D1U-G TCDEP-888P-D1U-G TCDEP-80DP-D1U-G TCDEP-8D0P-DYU-G TCDEP-8B4P-DYU-G TCDEP-888P-DYU-G TCDEP-80DP-DYU-G TCDEP-8YYX-DYU-G01 TCDEP-8YYX-DYU-G01 HarshIO 600 epn module(s) N Molex EWWA06003Mxy0* + ER1PADAPTER EWWA06003Mxy0* Network Media From IO-Controller to HarshIO module M12 Ultra-Lock (male D-coded) straight double-ended cordset M12-to-RJ45 bulkhead adapter For HarshIO module to network daisy chain M12 Ultra-Lock (male D-coded) straight double-ended cordset Power supply Media (5-pole) 1 Molex N-1 Molex - 24 VDC Power supply A01Fxy0* K13Mxy0* From power supply to HarshIO 600 module Mini-Change 5-pole female straight single-ended cordset For HarshIO 600 power to daisy chain Mini-Change 5-pole female straight / Mini-Change 5-pole male straight double-ended cordset Power supply Media (4-pole) 1 Molex N-1 Molex - 24 VDC Power supply C01Fxy0* K12Mxy0* From power supply to HarshIO 600 module Mini-Change 4-pole female straight single-ended cordset For HarshIO 600 power to daisy chain Mini-Change 4-pole female straight / Mini-Change 4-pole male straight double-ended cordset 1 Molex N-1 Molex HarshIO 600 epn 40 IP67 Digital I/O Modules for PROFINET IO

41 Inputs / Outputs - Field devices (actuator or sensor) M12 Ultra-Lock (male A-coded) straight single-ended cordset N*16 (max.) N*8 Molex - (*) xy represents the length of the cordset in meter (M). For instance, 05 indicates a cordset of 5M. Available length 1M, 2M, 3M, 4M, 5M or 10M according to cordset reference (see Cables and Cordsets). Getting Started 1. I/O wiring a. Wire the inputs and/or outputs according to the drawings of chapter Port wiring type by using M12/Ultra-Lock (A-code) connectors. Depending on the model reference, the I/O port supports 2 digital channels (2 inputs or 2 outputs). Only one M12/Ultra-Lock (A-code) connector is needed for the 2 I/O channels, within a single I/O port. b. Connect\wire the I/O to each channel of the appropriate I/O Ports. 2. Power wiring c. Connect 24 VDC power to the Power connector (Ui) of the HarshIO 600. Warning: Power must always be applied to Module/Input power connector pin and to Output power connector pin for all modules except the Input only variation. d. If several HarshIO 600 modules are used, daisy-chain the outgoing Power connector (Uo) of the first module with the incoming Power connector (Ui) of the next one. 3. Communication wiring e. Connect the first HarshIO 600 module to the IO-Controller with the appropriate Ethernet network cable. 4. Apply Power Switch on the power supply module and observe the status LED. Module and Input Power Status LED (UB) State Status Description Recommended action OFF No external power source No power detected on the Apply power to the HarshIO power connector module or check power cable Green Solid ON External power present Power has been applied to the power connector None Output Power Status LED (UL) State Status Description Recommended action OFF No external power source No external power source Apply power to the HarshIO module or check power cable Green Solid ON External power present The power is applied to the HarshIO module None HarshIO 600 epn 41 IP67 Digital I/O Modules for PROFINET IO

42 Network Link Status LED ETH1 / ETH2 LINK State Status Description Recommended action Check the network link and OFF No network link No network link set network link if not existing Check wire pining Green Solid ON 100 Mbps network link The module is correctly present connected to the network None Green - BLINKING 100 Mbps network active The module is communicating None Yellow Solid ON Yellow - BLINKING 10 Mbps network link present 10 Mbps network active on the network The module is correctly connected to the network The module is communicating with the network 10 Mbps is not supported by PROFINET specification 10 Mbps is not supported by PROFINET specification I/O Status LED State Status Description Recommended action Output point is not turned - None if not used OFF on, Output power (UL) is Output is not powered or input not present or there is no is not valid - If UL LED is not ON then valid input check for power connector Green Solid ON Output point is turned on or there is a valid input Output is powered or input is valid - Short circuit occurred on I/O None Red Solid ON Fault diagnostic - Open load detection (output not set though voltage > 3V detected on this port) Check I/O wiring - Output set though output power not present If the module is correctly wired, then you will see the following status: Typically, the module is correctly wired with the following status: MODULE/INPUT POWER (UB): Green solid ON Power OK OUTPUT POWER (UL): Green solid ON Power OK LINK LED: Green solid ON or BLINK Network OK I/O LED: Green solid ON I/O activated HarshIO 600 epn 42 IP67 Digital I/O Modules for PROFINET IO

43 6. PROFINET and related functions Module Startup Phase The HarshIO 600 epn is configured by the PROFINET IO-Controller through multiple Write.Req by using information contained in the GSD file. Until the PROFINET connection phase is done, the frames produced by the HarshIO module will be marked as STOP (apdu status). As soon as Application Ready is sent by the HarshIO module, the frames will be produced as RUN (apdu status). Topology Discovery (LLDP) LLDP (Link Layer Discovery Protocol) is a standard which provides a solution for the configuration issues caused by expanding LANs. LLDP specifically defines a standard method for Ethernet network devices such as switches, routers and wireless LAN access points to advertise information about themselves to other nodes on the network and store the information they discover. The HarshIO 600 epn manages LLDP as a sender and receiver; As a sender; each Ethernet port of the integrated switch of the epn module produces LLDP frame to its neighbor devices with the following information: o MAC address o Ethernet port identification o PROFINET name o Material number (TCDEP-xxxx) o Description name As a receiver; each Ethernet port of the integrated switch of the epn module consumes the LLDP frame of the neighbor devices. Note: LLDP is always active on the epn module. Easy Device Replacement PROFINET optimizes the device replacement and first commissioning processes. PROFINET devices are identified via a name that is assigned in the configuration. When replacing a defective device, a new device (with the same commercial reference) can be recognized by the IO-Controller by means of topology information and have a name automatically assigned to it. An engineering tool is therefore not required when replacing devices. This mechanism can also be used during the initial commissioning of a complete plant. Quick commissioning is thus especially possible for series machines. The HarshIO 600 epn supports easy device replacement service (based on LLDP receiver protocol). For more information about Easy Device Replacement procedure, please consult the additional technical note. HarshIO 600 epn 43 IP67 Digital I/O Modules for PROFINET IO

44 Undervoltage Management The HarshIO module has a voltage monitoring of the auxiliary power supply (UL). If a or more Outputs are energized and if the auxiliary output power supply is cut or if the voltage drops below 17.5VDC, a single PROFINET alarm is sent (ALARM type = undervoltage appears) to the PROFINET IOcontroller. As soon as you reconnect the auxiliary output power or if the voltage rises above 18VDC, a new alarm is generated PROFINET (ALARM type = undervoltage Disappears). Remember also the digital Outputs behavior in case of module auxiliary power supply (UL) issue: a) Lost or drop of the auxiliary power supply under 17.5VDC All Outputs activated are de-energized All Outputs activated have their diagnostic leds to RED All Outputs activated have their Port Status (CS Ox) bit set to 1 b) Recover or rise of the auxiliary power supply above 18VDC All Outputs activated are re-energized All Outputs activated have diagnostic leds to GREEN All Outputs activated have Port Status (CS Ox) bit set to 0 Note: For all Outputs not energized, the diagnostic leds are OFF whatever the auxiliary power supply voltage. HarshIO 600 epn 44 IP67 Digital I/O Modules for PROFINET IO

45 Media Redundancy Protocol (MRP) The Media Redundancy Protocol (MRP) is a data network protocol standardized by the IEC It allows rings of Ethernet switches to overcome any single failure (with recovery time around 200ms) to bring higher plant availability. This means that a plant stop is prevented and the necessary servicing and repair work can be carried out with a limited time pressure. MRP protocol covers both the requirements of PROFINET IO communication as well as the standard TCP/IP communication. MRP operates at the MAC layer of the Ethernet switches. In an MRP ring, the ring Manager is named Media Redundancy Manager (MRM), while ring clients are named Media Redundancy Clients (MRCs). The HarshIO 600 epn has an integrated 2-port Ethernet switch supporting MRP Client. See below the typical architecture using HarshIO PROFINET modules. The HarshIO 600 epn supports only the MRP Client mode. Out-of-box, the HarshIO MRP Service is disabled. To activate the MRP feature, you can use the HarshIO embedded web site and proceed to the configuration (see Chapter - PROFINET Advanced Features Configuration (FSU, Ethernet Port, MRP)) or from the engineering software of the PROFINET IO-Controller. HarshIO 600 epn 45 IP67 Digital I/O Modules for PROFINET IO

46 - Screen shot of the Siemens TIA Portal MRP configuration tab - Note: Whatever the method used to configure the HarshIO MRP feature, this is the last method used (Web or engineering software) who setup the module. So there is no protection between each mode. Warning: MRP Client feature is not compatible with PROFINET FSU feature according PI PROFINET specifications. For more information about Media Redundancy Protocol procedure, please consult the additional technical note. Module Alarms An alarm will be sent to the PROFINET IO-Controller. This alarm has the following characteristics: Alarmtype: Diagnosis API: 0x00 SlotNumber: 0x01 SubslotNumber: 0x01 channelproperties.speifier: 0x0001 (Appears) channelerrortype: 0x0001 (here a short circuit) When the default disappears, the quality of data will be set to GOOD. An alarm will be sent to the PROFINET IO-Controller. This alarm has the following characteristics: Alarmtype: Diagnosis API: 0x00 SlotNumber: 0x01 SubslotNumber: 0x01 channelproperties.speifier: 0x0002 (Disappears) channelerrortype: 0x0001 (short circuit) HarshIO 600 epn 46 IP67 Digital I/O Modules for PROFINET IO

47 PROFINET IO Record Module Supported record module: PROFINET Index Description Information 0x8000 ExpectedIdentificationData This returns the current expected configuration for the specified connection 0x8001 RealIdentificationData This returns the current expected configuration for the current Device 0xF020 ARData for one API This returns the entire Connection data (AR) for a specified API 0xF820 ARData This returns the entire Connection data (AR) for this device 0x8000 ExpectedIdentificationData for one subslot This returns the Expected identification (Slot, Subslot, SlotID SubslotId...) for one subslot. 0x8001 RealIdentificationData for one subslot This returns the real identification (Slot, Subslot, SlotID SubslotId...) for one subslot. 0xC000 ExpectedIdentificationData for one slot This returns the Expected identification (Slot, Subslot, SlotID SubslotId...) for one slot. 0xC001 RealIdentificationData for one slot This returns the real identification (Slot, Subslot, SlotID SubslotId..) for one slot. 0xE000 ExpectedIdentificationData for one AR This returns the Expected identification (Slot, Subslot, SlotID SubslotId...) for one AR. 0xE001 RealIdentificationData for one AR This returns the real identification (Slot, Subslot, SlotID SubslotId...) for one AR. 0xE002 ModuleDiffModule for one AR This returns the module diff module (difference between Real configuration and expected identification) for one AR. 0xF000 RealIdentificationData for one API This returns the real identification (Slot, Subslot, SlotID SubslotId...) for one API. 0xF840 I&M0FilterData This returns the I&M0 Filter Data 0x8028 RecordInputDataObjectElement This returns the Input data object for one subslot for one subslot 0x8029 RecordOutputDataObjectElemen This returns the Output data object for one subslot t for one subslot 0xF821 APIData This returns the API data for this device 0xF830 LogData This returns a log of each error return by HarshIO on network. Moreover This returns also the status for each positive or negative record read or written in this HarshIO. The logger is limited to 10 events. HarshIO 600 epn 47 IP67 Digital I/O Modules for PROFINET IO

48 7. Configuration using S7 Hardware Manager This chapter presents an example of how to proceed to the commissioning of the HarshIO PROFINET modules based on the Siemens Step7 Hardware Configuration (HW_Config) software. GSD File Before proceeding to the product commissioning, the HarshIO modules require a description file (also called GSD or GSDML file) that has to be imported in the Simatic Step7 software. The GSD file as well as the product documentation can be downloaded: 1. from the Molex web site and use option 1 Search by part number to look for TCDEP-8xxP-D1U-G (5-pin power connector) or TCDEP-8xxP-DYU-G (4-pin power connector) parts. Fig.A: Molex download section 2. or directly from the HarshIO module through its integrated web site. For details, read chapter Web Server Interface HarshIO 600 epn 48 IP67 Digital I/O Modules for PROFINET IO

49 Add a HarshIO module Start Simatic Manager (Step7), open the Hardware Configuration (HW_Config). To add a PROFINET HarshIO module in the Step7 configuration, you need first to select Options menu\install GSD File to insert the GSD file in the Step7 Catalog. The HarshIO modules list appears in PROFINET IO directory Additional Field Devices I/O. Select the relevant HarshIO reference and drag & drop the module on the virtual PROFINET network line. Fig.B: Step7 & HW_Config & HarshIO GSD imported HarshIO 600 epn 49 IP67 Digital I/O Modules for PROFINET IO

50 Fig.C: HarshIO inserted in HW_Config HarshIO 600 epn 50 IP67 Digital I/O Modules for PROFINET IO

51 Configure a HarshIO device name and IP address PROFINET uses name to identify the I/O devices on the network. Each device must have a unique name on the network. The device name must be written in lowercase. To modify the module name, double click on the HarshIO product picture to open the module Properties dialog. Fig.D: Selecting Properties dialog box HarshIO 600 epn 51 IP67 Digital I/O Modules for PROFINET IO

52 By default, the HarshIO name displayed is the one defined in the GSD file harshio600-epn. You have to set the name according the HarshIO module name connected to the PROFINET network. If you don t know module name or if you are doing the commissioning of the HarshIO module for the first time, read the section Assigning device name. For the selected HarshIO module, you also have to configure the associated IP address corresponding to the module name. The IP address must be unique. Fig.E: HarshIO name and IP configuration Remember! At the PROFINET connection phase between the PLC and the device, the controller sets the IP address defined in this property box whatever is the IP already stored in the HarshIO device. Warning! It is highly recommended to define the HarshIO module names and IP addresses before doing the configuration to ensure a successful commissioning. HarshIO 600 epn 52 IP67 Digital I/O Modules for PROFINET IO

53 Configure HarshIO module parameters To open the module parameters dialog box, select the head module (slot 1), double click and select the Parameters tab. Only HarshIO modules with Output digital channels have parameters to configure. Output fallback value behavior: Define the value of the outputs when the HarshIO module lost the I/O connection with the PLC according o Set Output value to zero o Set Output value to last valid o Set Output value to fallback value Output fallback value for Ox Define the value (False or True) of the selected Output. This parameter is applied only if the previous parameter Output fallback value behavior is set to Set Output value to fallback value. Fig.F: HarshIO module parameters HarshIO 600 epn 53 IP67 Digital I/O Modules for PROFINET IO

54 Assigning device name Before assigning a device name, you have to identify the HarshIO module on the PROFINET network. The identification of a PROFINET device is performed using the MAC address and the device type. Remember, the HarshIO module must be physically connected to the Siemens controller to able the identification. Select PLC menu Ethernet Edit Ethernet Node and click on Browse to open the Browse Network dialog box. Click Start to start the discovery. Fig. G: List of detected PROFINET devices The identification of a HarshIO module is done using a blink test command. This test causes the display of the BLNK message on the 4-digit module display. To perform the identification test, choose a HarshIO module in the detected device list and click Flash button. Remember! HarshIO module has the following default factory settings MAC address: 00-A0-91-xx-xx-xx IP address: Device type: IP67 Module name: harshio600-epn HarshIO 600 epn 54 IP67 Digital I/O Modules for PROFINET IO

55 Now the HarshIO device is positively identified, the next step is to assign a device name. Select OK to close the Browse Network box and go back to Edit Ethernet Node dialog box. In the Assign device name area, type the HarshIO module name (here tooling-1) and select Assign Name button. The device name must be written in lowercase. Fig. H: Assigning HarshIO module name Warning! the HarshIO module name must match the device name defined in the module configuration; see the section Configure a HarshIO device name and IP address. HarshIO 600 epn 55 IP67 Digital I/O Modules for PROFINET IO

56 Parameterization of Fast Start Up (FSU) The FSU feature is typically used in robotic application where some I/O devices are mounted on a tool changer. The robot can disconnect and reconnect on the fly a new tool without stopping the manufacturing process. See section Fast Start Up applications in this documentation for further details. Step 1 is to enable the Fast Start Up option in the HarshIO module configuration. Open the module properties dialog box by selecting the I/F module, double click and select the General tab. Check Prioritized startup Fig. I: Selecting FSU feature HarshIO 600 epn 56 IP67 Digital I/O Modules for PROFINET IO

57 To support FSU, it is mandatory to configure the HarshIO module Ethernet switch ports (ETH1 and ETH2) with fixed speed to 100Mbps, full duplex enabled and to disable autonegotiation to reach I/O cyclic data exchange in less than 500 msec. Module port settings mandatory for FSU: ETH1 port: Speed 100Mbps Full Duplex MDI ETH2 port: Speed 100Mbps Full Duplex MDI-X Step 2 is to configure the Ethernet switch ports of the HarshIO module. Open the module properties dialog box by selecting the ETH1 module, double click and select the Option tab. Select transmission medium / duplex to TP 100 Mbps full duplex Check Disable autonegotiation Fig. J: Configuration of Ethernet ports options HarshIO 600 epn 57 IP67 Digital I/O Modules for PROFINET IO

58 Open the module properties dialog box by selecting the ETH2 module, double click and select the Option tab. Select transmission medium / duplex to TP 100 Mbps full duplex Check Disable autonegotiation HarshIO 600 epn 58 IP67 Digital I/O Modules for PROFINET IO

59 8. Web server interface The web server interface offers the user a convenient and simple method for the diagnosis of HarshIO 600, through a web browser (Internet Explorer, Firefox, etc ). To do so: Plug a computer with a web browser into the Ethernet switch. Enter the HarshIO 600 IP address in the address box of the web browser. A dialog window box will open and prompt for a User name and Password. Web Login and password The factory default settings for User name and Password are: User name: admin Password: admin HarshIO 600 epn 59 IP67 Digital I/O Modules for PROFINET IO

60 HarshIO Module Information This page shows the main information about the selected HarshIO PROFINET module: IP Address, Mac Address, Serial Number, Firmware information, Protocol and Module Name. HarshIO 600 epn 60 IP67 Digital I/O Modules for PROFINET IO

61 HarshIO Password Setup This page enables the modification of the password for the web server access. The login Name cannot be changed. HarshIO 600 epn 61 IP67 Digital I/O Modules for PROFINET IO

62 PROFINET IP Address and Name Configuration This page enables the modification of IP address and the name of the HarshIO 600 epn module. Note: If I/O communication is running, it is not possible to change the IP address and the name. HarshIO 600 epn 62 IP67 Digital I/O Modules for PROFINET IO

63 PROFINET Advanced Features Configuration (FSU, Ethernet Port, MRP) This page allows to: Enable the Fast Start Up (FSU) Set the Ethernet port configuration Enable the Media Redundancy Protocol (Client only) For more information about Media Redundancy Protocol procedure, please consult the additional technical note. HarshIO 600 epn 63 IP67 Digital I/O Modules for PROFINET IO

64 Ethernet Diagnosis The Ethernet Diagnosis page displays different counters, in order to diagnose the 2 Ethernet ports: HarshIO 600 epn 64 IP67 Digital I/O Modules for PROFINET IO

65 Interface Counters In Octets In Ucast Packets In NUcast Packets In Discards In Errors In Unknown Protos Out Octets Out Ucast Packets Out NUcast Packets Out Discards Out Errors Number of packets received (between 64 and 1522 octets in length) Number of unicast packets received Number of non-unicast packets received Number of inbound packets discarded Number of incoming packets including errors. (Undersize, Fragments, Oversize, Jabbers, Symbol Error, CRC Error, Alignment Error) Inbound packets discarded due to unknown or unsupported protocol Number of output packets transmitted (between 64 and 1522 octets in length) Number of unicast output packets transmitted Number of non-unicast output packets transmitted Number of outbound packets discarded Number of outbound packets that could not be transmitted due to errors Media Counters Alignment Errors Single Collisions Multiple Collisions Deferred Transmissions Excessive Collisions Frame Too Long Number of alignment errors in Rx packets Successfully transmitted frames on a port for which transmit is inhibited by exactly one collision Successfully transmitted frames on a port for which transmit is inhibited by more than one collision Transmitted packets by a port for which the 1st transmit attempt is delayed due to the busy medium Count of frames for which transmit fails due to excessive collisions Received oversize packets with good CRC (max: 1536 or 1522 bytes) HarshIO 600 epn 65 IP67 Digital I/O Modules for PROFINET IO

66 Network Interface Diagnosis This page shows the information about the current setting for each Ethernet port: HarshIO 600 epn 66 IP67 Digital I/O Modules for PROFINET IO

67 PROFINET Connection State This page shows the information about PROFINET state (connected or not connected). HarshIO 600 epn 67 IP67 Digital I/O Modules for PROFINET IO

68 PROFINET Installation and Maintenance (I&M) This page displays the PROFINET Installation and Maintenance information of the commissioning HarshIO module. You will find useful information like Vendor ID, Order ID, Serial Number, Profile ID, etc. There is no way to write I&M 1, 2, 3 and 4 through the web site. The only way to write I&M 1, 2, 3 and 4 is to do an IO-Supervisor connection and use a PROFINET write command. HarshIO 600 epn 68 IP67 Digital I/O Modules for PROFINET IO

69 Download GSDML Service The GSDML menu on the left side allows you to download a zip file with a GSDML file and a BMP file for the HarshIO 600 epn. HarshIO 600 epn 69 IP67 Digital I/O Modules for PROFINET IO

70 9. Earth connection At least one of the earth connections shown on the schematics must be connected to ground to ensure proper operation of the module. PE UL Ui Uo UB I0 I1 I8 I9 I2 I3 I10 I11 I4 I5 O0 O1 I6 I7 O2 O3 ETH1 LINK - Figure 9_1 + ETH2 LINK Use a plastic stick to press button or wear anti-static equipment. I BUS X HarshIO 600 epn 70 IP67 Digital I/O Modules for PROFINET IO

71 If the earth connection is done by one of the Ethernet cables it is important to avoid a noise loop by not connecting the other earth connection of the module to the ground. (See Figure 9_2) Ethernet Switch or PLC Ethernet Ground Ethernet Device Ethernet Ground Ethernet Device DO NOT GROUND DO NOT GROUND Ethernet Switch or PLC DO NOT GROUND Ethernet Device Ethernet Ground Ethernet Device DO NOT GROUND Figure 9_2 HarshIO 600 epn 71 IP67 Digital I/O Modules for PROFINET IO

72 10. Cables and cordsets BradConnectivity is part of Molex as well as Brad and specializes in the manufacturing of connectors, cordsets and distribution boxes for sensors, actuators and bus network applications. BradConnectivity provides a wide range of product references among which: Industrial Ethernet cables Brad Ultra-Lock M12 Double-Ended Cordsets Order Number Male-to-Male Cable option: 03 Unshielded PVC 04 Unshielded TPE 10 Shielded PUR 15 Shielded PVC Female-to-Male (Straight) HarshIO 600 epn 72 IP67 Digital I/O Modules for PROFINET IO

73 Cable option: 03 Unshielded PVC 10 Shielded PUR 15 Shielded PVC Brad M12 Single-Ended Cordsets Order Number Cable option: 03 Unshielded PVC 05 Shielded TPE 10 Shielded PUR 15 Shielded PVC Brad M12 Double-Ended Cordsets Order Number HarshIO 600 epn 73 IP67 Digital I/O Modules for PROFINET IO

74 Male to Male Cable option: 03 Unshielded PVC 04 Unshielded TPE 05 Shielded TPE 10 Shielded PUR 15 Shielded PVC HarshIO 600 epn 74 IP67 Digital I/O Modules for PROFINET IO

75 Brad M12 Double-Ended Cordsets Order Number Female to Male Cable option: 03 Unshielded PVC 15 Shielded PVC Brad Micro-Change (M12) Field Attachable Connectors Order Number HarshIO 600 epn 75 IP67 Digital I/O Modules for PROFINET IO

76 Brad Micro-Change (M12) Receptacles Order Number Female Female HarshIO 600 epn 76 IP67 Digital I/O Modules for PROFINET IO

77 Brad Micro-Change (M12) Bulkhead Pass-Through Adapters Order Number HarshIO 600 epn 77 IP67 Digital I/O Modules for PROFINET IO

78 I/O cables Brad Ultra-Lock (M12) Single-Ended Cordsets Order Number Cable option: E03 Yellow PVC P03 Black PUR/PVC, 0.34mm² K05 Yellow TPE flex life (torsion and bending) P02 Black PUR/PVC, 0.25mm² H45 Black PUR/PVC, 26 AWG HarshIO 600 epn 78 IP67 Digital I/O Modules for PROFINET IO

79 Brad Ultra-Lock (M12) Field attachable connectors Order Number HarshIO 600 epn 79 IP67 Digital I/O Modules for PROFINET IO

80 Brad Ultra-Lock (M12) Splitter cordsets Order Number Cable option: E03 Yellow PVC P03 Black PUR/PVC, 0.34mm² K05 Yellow TPE flex life (torsion and bending) HarshIO 600 epn 80 IP67 Digital I/O Modules for PROFINET IO

81 Brad Micro-Change (M12) Single-Ended cordsets Order Number Cable option: E03 Yellow PVC P03 Black PUR/PVC K05 Yellow TPE flex life (torsion and bending) HarshIO 600 epn 81 IP67 Digital I/O Modules for PROFINET IO

82 Brad Micro-Change (M12) Double-Ended cordsets Order Number Cable option: E03 Yellow PVC P03 Black PUR/PVC K05 Yellow TPE flex life (torsion and bending) HarshIO 600 epn 82 IP67 Digital I/O Modules for PROFINET IO

83 Brad Ultra-Lock (M12) Field attachable connectors Order Number HarshIO 600 epn 83 IP67 Digital I/O Modules for PROFINET IO

84 Power supply cables Brad Mini-Change (7/8) Double-Ended Cordsets Order Number Brad Mini-Change (7/8) Field Attachable Connectors Order Number HarshIO 600 epn 84 IP67 Digital I/O Modules for PROFINET IO

85 Brad Mini-Change (7/8) Power Tap Tee Order Number HarshIO 600 epn 85 IP67 Digital I/O Modules for PROFINET IO

86 11. Product support Technical Support Please ensure that you have the following information readily available before calling for technical support: Module type and serial number Details of the problem you are experiencing and circumstances that may have caused the problem Note: Your HarshIO 600 identification is located on the backside of the device. Module Type Product Version Serial Number MAC Address Web Site To assist users in using the products, Molex provides technical information on its web site: Molex Support and Download They can find particularly: Downloads center Support Request Form Knowledge Base Worldwide technical support contacts HarshIO 600 epn 86 IP67 Digital I/O Modules for PROFINET IO