User s Manual. HarshIO 600 epn. BradControl from Molex. 1.1 February 25th, Profinet HarshIO 600

Transcription

1 User s Manual BradControl from Molex HarshIO 600 epn 1.1 February 25th, 2014 i

2 STATEMENT OF LIMITED WARRANTY BradControl from Molex, manufacturer of HarshIO products, warrants to Buyer that products, except software, manufactured by BradControl will be free from defects in material and workmanship. BradControl obligation under this warranty will be limited to repairing or replacing the defective parts within one year of the date of installation. Products may be returned by Buyer only after permission has been obtained from BradControl. Buyer will prepay all freight charges to return any products to the repair facility designated by BradControl. BradControl further warrants that any software supplied as part of a product sale, except obsolete products, will be free from non-conformances with BradControl published specifications for a period of 90 days from the time of delivery. While BradControl endeavors to improve the features and performance of software associated with its products, no effort on the part of BradControl to investigate, improve or modify HarshIO firmware at the request of a customer will obligate BradControl in any way. For the convenience of existing customers, BradControl continues to supply certain products that are classified as obsolete. No warranty on the software features of these products is stated or implied and BradControl specifically is not obligated to improve the design of these products in any way. Information about the status of any product is available upon request and customers are advised to inquire about the status of older products prior to making a purchase. This limited warranty does not cover losses or damages which occur in shipment to or from Buyer or due to improper installation, maintenance, misuse, neglect or any cause other than ordinary commercial or industrial applications. In particular, BradControl makes no warranties whatsoever with respect to implied warranties of merchantability or fitness for any particular purpose. All such warranties are hereby expressly disclaimed. No oral or written information or advice given by BradControl or BradControl 's representative shall create a warranty or in any way increase the scope of this warranty. This limited warranty is in lieu of all other warranties whether oral or written, expressed or implied. BradControl s liability shall not exceed the price of the individual units, which are the basis of the claim. In no event shall BradControl be liable for any loss of profits, loss of use of facilities or equipment, or other indirect, incidental or consequential damages. Although every effort has been made to ensure the accuracy of this document, all information is subject to change without any notice. BradControl takes no liability for any errors in this document or for direct, indirect, or consequential damage resulting from the use of this manual. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, BradControl cannot assume responsibility or liability for actual use based on the examples and diagrams. COPYRIGHTS and TRADEMARKS Reproduction of the contents of this manual, in whole or in part, without written permission of BradControl is prohibited. Mini-Change, Ultra-Lock, BradControl are all registered trademarks of Woodhead Industries, Inc. All other products or trademarks are the property of their respective owners. Woodhead Industries, a division of Molex Inc. BradControl from Molex 41 Rue Mazagran Caudebec Les Elbeuf France ii

3 Table of contents 1. General Description... 5 Introduction... 5 Standard features HarshIO 600 epn Hardware Characteristics... 6 Dimensions... 6 Pin assignment... 7 Port wiring type... 8 LED assignment... 9 I/O assignment Hardware address (MAC Address) Display Information Getting started with Profinet IO HarshIO Packaging content Getting started step by step Network Address setting Profinet Functions Profinet IO record block Connection Consideration Cycle time Consideration Configuration by IO-Controller GSDML Files Input Mapping Output Mapping User Scenario Warning Web server interface Login and password IP and Physical information Password setup IP Configuration IO Configuration Read IO values Watchdog and Error Behavior IO Status Ethernet Network Interface PROFINET I&M GSDML Configuration using STEP Add a configuration DCP Configuration iii

4 7. Specific Behavior Watchdog behavior Removing +24 output voltage Keep Trace Status / Reset Trace Status Technical specifications PNP-type Inputs NPN-type Inputs Configurable Points (Output or PNP-type Input) Earth Connection Cables and Cordsets Getting help iv

5 1. General Description Introduction The HarshIO 600 epnfor Profinet is robust range of Ethernet devices, for harsh environment, providing Profinet connectivity to sensors/actuators It also includes a 2-ports embedded (unmanaged) Ethernet switch with cross-over capability. The HarshIO 600 epn design integrates the Ultra-Lock connector system. The modules are available in various combinations: - 16 Inputs PNP - 16 Inputs NPN - 16 Input/Output points configurable IMPORTANT: After power-on, the HarshIO 600 epn is ready to operate within 5s (Power On Self Test procedure). Model reference TCDEP-8D0N-D1U TCDEP-8D0P-D1U TCDEP-8YYX-D1U Description IP67 Profinet, Classic, 8 digital ports, 16 Inputs NPN IP67 Profinet, Classic, 8 digital ports, 16 Inputs PNP IP67 Profinet, Classic, 16 self-configuring* PNP or NPN Input / Output points (*) The configurable type (a point can be either an Input or an Output) allows the user to define a specific behavior of the I/O point. Thus, user can connect either a sensor (NPN or PNP) or an actuator. Each point, defined as an Input or an Output, appears in both process image (input and output). 1 If the point is used for an actuator, the output state is mirrored in the corresponding input bit in the Input Process image. 2 If the point is used for a sensor, do not write in the corresponding output bit of the process image, as it can conflict with the current state of the sensor. Standard features HarshIO 600 epn I/O Block supports the following: - Web server interface. - PROFINET IO-Device specification V2.2 (Certified). - LLDP (sender only). - For the configurable block (TCDEP-8YYX-D1U) : o Mode: Input or Output or In/Out. o Input type: PNP or NPN. o o Input filter: 0 to 5ms. Watchdog : x100 ms. Output behavior on watchdog: Hold values or pre-set values. Note: The I/O block is LLDP sender only. This is why we strongly recommend using Ethernet switches (except this is a full daisy topology) supporting LLDP protocol. If you do not apply this recommendation, it may cause unexpected behavior like communications breakdown after several hours of operation. 5

6 2. HarshIO 600 epn Hardware Characteristics Dimensions All dimensions are in mm 6

7 Pin assignment Protective Earth (PE) is provided for the grounding of field devices and is internally connected to each pin 5 of the M12/Ultra-Lock port connectors. 7

8 Port wiring type 2 Outputs Twin wired 2 Inputs Twin wired 1 Input and 1 Output Complementary Wired 8

9 LED assignment Output Power LED Green : External source present Module and Input Power LED Green : External source present I/O LED : Green : Input or Output active Red : Fault diagnostic (Short circuit ) 4 scrolling digit Display : I/O Fault Watchdog Status Ping/Blink Information Profinet Status Profinet IO-Device Name Push Button for IP Address mode and settings. LINK LED : Green (100 Mbps) - Solid ON : link without activity - BLINK : link with activity Yellow (10 Mbps) - Solid ON : link without activity - BLINK : link with activity 9

10 I/O assignment Each port supports two I/O points which can be either 2 inputs, 2 outputs or 1 input and 1 output, depending on the type of HarshIO600. The following I/O assignment diagram is available for the HarshIO 600 epn 16IN version except for the configurable type. Port 1 Port 2 Port 3 Port 4 Port 5 Port 6 Port 7 Port 8 Type of HarshIO 600 A B A B A B A B A B A B A B A B 16 In I #1 I #2 I #3 I #4 I #5 I #6 I #7 I #8 I #9 I #10 I #11 I #12 I #13 I #14 I #15 I #16 NOTE: For configurable HarshIO 600, the different points (A and B) can be either Input or Output. Thus a port can be configured as followed: A B Inputs only Input Input Outputs only Output Output Input and output Input Output Output Input Hardware address (MAC Address) Each HarshIO 600 epn has a unique MAC address figured on the attached label. This address has a fixed length of 6 bytes (48 bits) including the manufacturer s ID and the serial number of the HarshIO 600 epn. The MAC address will be defined as the following: Manufacturer ID Family Serial Number 00A091 3 XXXXX 10

11 Display Information The 4-digit display shows the Ethernet configuration and the global state of the HarshIO 600. It displays the following information: Ethernet Configuration Mode (At initialization phase): o o IO Status: o o IP Address: Local Mode. The IP Address of the module cannot be changed by the IO-Controller. DCP : Mode is DCP (Default). The IP Address of the module can be changed by the IO-Controller. IO: ERR: I/O error detection (short circuit on output or input power supply). IO: WD_ACTIV: watchdog status is active. Ethernet Information : o o o o PING: a PING command has been received. WLNK: No link has been detected on both Ethernet port. LNK ERROR: a link has been detected on one port but it is not configured at 100Mb/FD or there has been a problem during the auto negotiation phase. LNK LOST: there is no more links on any Ethernet port. There are two reasons. First the cable is disconnected, or there is a problem with the port configuration (ex : the equipment attached to the HarshIO 600 is configured at 10Mb/Hd). Profinet Information : o BLNK: A BLINK (DCP) command is sent by the controller. o State of the HarshIO 600: PN:CONN <IO-Device_Name>: Module exchanges data with the IO- Controller. PN : FREE <IO-Device_Name>: There is no connection with the IO- Controller 11

12 3. Getting started with Profinet IO HarshIO 600 Packaging content Each product packaging includes: HarshIO 600 epn I/O Block 9 x plastic labels (for point labeling) 4 x M12 male closure cap (to seal unused ports) A User's Manual is available on the Woodhead Web site ( Getting started step by step Required devices, accessories and cordsets : Reference Description Quantity Manufacturer Devices TCDEP-8D0N-D1U TCDEP-8D0P-D1U TCDEP-8YYX-D1U Programmable controller processor with Profinet IO-Controller port HarshIO 600 epn N BradControl from Molex Network communication From Controller to HarshIO 600 EWWA06003Mxy0* M12 Ultra-Lock (male D-coded) straight + double-ended cordset + M12-to-RJ45 ER1PADAPTER bulkhead adapter 1 BradControl from Molex For IO HarshIO 600 network chaining EWWA06003Mxy0* M12 Ultra-Lock (male D-coded) straight N-1 BradControl from Molex double-ended cordset Power supply - 24 VDC Power supply A01Mxy0* From Power supply module to HarshIO 600 Mini-Change 5-pole female straight singleended cordset 1 BradControl from Molex A01Mxy0* For HarshIO 600 power chaining Mini-Change 5-pole female straight / Mini- Change 5-pole male straight double-ended cordset Inputs / Outputs - Field device (actuator or sensor) 1 N-1 BradControl from Molex N*16 (max.) M12 Ultra-Lock (male A-coded) straight N*8 BradControl from Molex single-ended cordset (*) xy represents the length of the cordset in meter (M). For instance 05 indicates a cordset of 5M. Available length 1M, 2M, 3M, 4M, 5M or 10M according to cordset reference (see Cables and Cordsets). 1. I/O wiring and connect Wire the inputs and/or outputs according to the drawings of chapter "Port wiring" by using M12/Ultra_Lock (A-code) connectors. Depending on the model reference, the same I/O port supports two I/O channels (2-12

13 inputs, 2 outputs or 1 input and 1 output) according to I/O assignment. Only one M12/Ultra_Lock (A-code) connector is needed for two I/Os. Plug the I/O's on their corresponding Ports. 2. Power connect Make DC power connection from the 24 VDC power supply to the Power connector (IN) of the HarshIO 600 epn. If several are used, chain the Power connector (OUT) of the first module with the Power connector (IN) of the next one. 3. Communication connect Connect the first to the IO-Controller with the appropriate network cable. If several are used, chain the network with the appropriate network cable. 4. Apply Power Power up the power supply module and observe the status LED on each unit. Module and Input Power Status LED I State Status Description Recommended action Apply power to the No external power No external power OFF HarshIO 600 source source Check power cable The power is applied to Green Solid ON External power present None the HarshIO 600 Output Power Status LED O State Status Description Recommended action Apply power to the No external power No external power OFF HarshIO 600 source source Check power cable The power is applied to Green Solid ON External power present None the HarshIO 600 Network Link Status LED LINK State Status Description Recommended action OFF No network link No network link Check the network link and set network link if not existing Check wire pining Green Solid ON Green - BLINKING Yellow Solid ON Yellow - BLINKING 100 Mbps network link present 100 Mbps network active 10 Mbps network link present 100 Mbps network active The HarshIO 600 is correctly connected to the network The HarshIO 600 is in communication with the network The HarshIO 600 is correctly connected to the network The HarshIO 600 is communicating with the network None None None None I/0 Status LED A or B (Port 1 to 8) State Status Description Recommended action Output not powered and Output is not powered None if not use OFF no valid input or input is not valid Check I/O wire pining Output powered and Output is powered and Green Solid ON None valid input input is valid Short circuit is occurred Red Solid ON Fault diagnostic Check I/O wiring on I/O 13

14 IMPORTANT: After power-up, the is ready to operate within 5s. If the module is correctly wired, then you will see the following status: LINK LED : green - solid ON or BLINK > Network OK OUTPUT POWER : green solid ON > Power output OK INPUT POWER : green solid ON > Power input OK IO LED : green solid ON > I/O activated 14

15 Network Address setting Each is configured in DCP mode by default. This mode allows an engineering tool to set the IP configuration through DCP requests. The default IP Address is and the default mode is DCP. To change the network address, one of the following methods can be used: The push-buttons under the clear window of the HarshIO 600. o Right button behavior (clockwise) : xxx.xxx.xxx.001 xxx.xxx.xxx.254 DCP FACTORY Static IP o Left button behavior (counterclockwise) : xxx.xxx.xxx.001 xxx.xxx.xxx.254 DCP FACTORY Static IP When a new IP address mode is selected, it will be validated after 5 seconds of inactivity on the pushbutton. An IP address is divided into two parts: the network address and the host identifier. The subnet mask determines how the IP address is divided into network and host parts. When changing DCP mode into Static IP mode, the network address will be the last one in use. The host identifier value used will be the shown value by the display. For instance: 1. IP configuration is in DCP mode. The current IP configuration is: a. IP address = b. Subnet mask = IP configuration goes to Static mode and the shown value is 4 (press the right button until the shown value is 4). The new IP configuration is: => shown value by the display is 4 a. IP address = b. Subnet mask = In this example, for this IP address ( ), the network address is and the host identifier is 1 due to the subnet mask is Caution: If an I/O connection is active with an IO-Controller, it will not be possible to change the IP address. 15

16 4. Profinet Functions Profinet IO record block Standard record block Profinet Index meaning Informations 0x8000 ExpectedIdentificationData This record will return the current expected configuration for the specified connection 0x8001 RealIdentificationData This record will return the current expected configuration for the current Device 0xF020 ARData for one API This record will return the entire Connection data (AR) for a specified API 0xF820 ARData This record will return the entire Connection data (AR) for this device 0x8000 ExpectedIdentificationData for one subslot This record will return the Expected identification (Slot, Subslot, SlotID SubslotId..) for one subslot. 0x8001 RealIdentificationData for one subslot This record will return the real identification (Slot, Subslot, SlotID SubslotId..) for one subslot. 0xC000 ExpectedIdentificationData for one slot This record will return the Expected identification (Slot, Subslot, SlotID SubslotId..) for one slot. 0xC001 RealIdentificationData for one slot This record will return the real identification (Slot, Subslot, SlotID SubslotId..) for one slot. 0xE000 ExpectedIdentificationData for one AR This record will return the Expected identification (Slot, Subslot, SlotID SubslotId..) for one AR. 0xE001 RealIdentificationData for one AR This record will return the real identification (Slot, Subslot, SlotID SubslotId..) for one AR. 0xE002 ModuleDiffBlock for one AR This record will return the module diff block (difference between Real configuration and expected identification) for one AR. 0xF000 RealIdentificationData for one API This record will return the real identification (Slot, Subslot, SlotID SubslotId..) for one API. 0xF840 I&M0FilterData This record will return the I&M0 Filter Data 0x8028 RecordInputDataObjectElement for one subslot This record will return the Input data object for one subslot 0x8029 RecordOutputDataObjectElement for one subslot This record will return the Output data object for one subslot 16

17 0xF821 APIData This record will return the API data for this device 0xF830 LogData This record will return a log of each error return by IO-Device on network. Moreover this record will return also the status for each positive or negative record read or write in this Profinet IO-Device. The logger is limited to 10 events. Specific record block Reset Trace Status Standard record block This block is used to reset the Input values called Trace status (offset 0x04 in the input mapping). Write commande Value Type API 0x00 DWORD Index 0x01 WORD Slot 0x01 WORD Sub slot 0x01 WORD Buffer length 0x10 DWORD Buffer ARRAY of BYTE Buffer to be sent: Headers Data 0x x x Cmd channel Value Result 1 reset trace status Cmd 0 keep trace status 1 Reset or keep the trace status of the Input 1.A 2 Reset or keep the trace status of the Input 1.B 3 Reset or keep the trace status of the Input 2.A Channel 15 Reset or keep the trace status of the Input 8.B 16 Reset or keep all the trace status.. Connection Consideration The firmware embedded in the Classic supports only one RT Class 1 connection. Cycle time Consideration The module actually supports a range of different cycle time from 2ms to 512 ms. 17

18 Configuration by IO-Controller Classic is configured by the Profinet IO-Controller through multiple Write.Req by using information contained in the GSDML file. Until the connection phase is done, the frames will be marked as STOP (apdu status). When application ready is sent by the I/O Block, the frames will be marked as RUN (apdu status). NB : When an I/O error occurs (short-circuit), the quality of data will be set to BAD. An alarm will be sent to the controller. This alarm will have these characteristics: Alarmtype : Diagnosis API : 0x00 SlotNumber : 0x01 SubslotNumber: 0x01 channelproperties.speifier : 0x0001 (Appears) channelerrortype: 0x0001 (short circuit) When the short circuit disappears, the quality of data will be set to GOOD. An alarm will be sent to the controller. This alarm will have these characteristics: Alarmtype : Diagnosis API : 0x00 SlotNumber : 0x01 SubslotNumber: 0x01 channelproperties.speifier : 0x0002 (Disappears) channelerrortype: 0x0001 (short circuit) This is the only way to configure the block. By this method it is easy to replace a block by a new one (with the same name configured via engineering tool). Also, the new block will be automatically configured with the same parameters than the old one. GSDML Files Configure the Classic via the GSDML file. In this GSDML file, the Classic Profinet HarshIO 600 is implemented as standard device in your system. GSDML file can be downloaded from the modules website. GSDML file list for Classic devices: Name TCDEN-8D0N-D1U TCDEN-8D0P-D1U TCDEN-8YYX-D1U GSDML File GSDML-V2.1-HARSHIO600-IP xml GSDML-V2.1-HARSHIO600-IP xml GSDML-V2.1-HARSHIO600-IP xml 18

19 Input Mapping Input Data Mapping: For all reference, the input mapping is always the same even if no input is configured. Offset Type Description 0x00 UINT Input Data 0x02 UINT Status Current 0x04 UINT Trace Status 0x06 UINT Watchdog Offset 0x00: Mapping for Input data buffer: P1.A P1.B P2.A P2.B P3.A P3.B P4.A P4.B P5.A P5.B P6.A P6.B P7.A P7.B P8.A P8.B Offset 0x02: Mapping for Current Status data buffer: P1.A P1.B P2.A P2.B P3.A P3.B P4.A P4.B P5.A P5.B P6.A P6.B P7.A P7.B P8.A P8.B Offset 0x04: Mapping for Trace Status data buffer: P1.A P1.B P2.A P2.B P3.A P3.B P4.A P4.B P5.A P5.B P6.A P6.B P7.A P7.B P8.A P8.B Offset 0x06: Mapping for Watchdog state data buffer: /1 NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA Output Mapping Output Data Mapping For all Part Numbers, there are outputs even if no output is configured (no effect on I/O configured as INPUTS) and mapping is the same. Offset Type Description 0x00 UINT Output Data Offset 0x00: IO mapping in Output data buffer: P1.A P1.B P2.A P2.B P3.A P3.B P4.A P4.B P5.A P5.B P6.A P6.B P7.A P7.B P8.A P8.B 19

20 User Scenario Maintenance case The universal HarshIO600 epn could be used easily as a safety stock. It could replace any HarshIO 600 epn on a PROFINET network. The only thing to do is to set the same name as the HarshIO 600 epn in fault. In this case, the connection will be established without any problem. However, the connection diagnostic will display ModdifBlock. For example : the ModdifBlock information between this Universal HarshIO device & a Siemens controller can be detected in Online mode. (below screenshot) Click on Display button to have the details of the ModdifBlock : 20

21 Warning Set name scenario The PROFINET IO protocol identifies any IO-Device through a name. The factory default name of an HarshIO 600 epn is molex-harsh600-ip67. This name can be changed at any time using an engineering tool. When a connection is already established with an IO-Controller, the connection will be lost when changing IO-Device name. State Comment At this step, the IO-Controller has established a connection to the IO- Device named Harch.Device.1. The I/O data are exchanged. At this step, the engineering tool will change the name of the IO-Device to Harsh.Device.2 The IO-Device name is changed to Harsh.Device.2. The name was changed successfully and the connection is lost. The I/O data are no more processed. 21

22 PROFINET factory values are: From an engineering tool, it can be possible to do a Factory Reset. In this case, the different values IO-Device name = IP address = Network Mask = Gateway address = Ethernet Port configurations are in auto negotiation. 22

23 5. Web server interface The web server interface offers to the user a convenient and simple method for the configuration and the diagnosis of HarshIO 600 block through a web browser (Internet Explorer, Firefox, etc ). To do so: Plug a computer with a web browser on the Ethernet switch. Enter the HarshIO 600 Block s IP address in the address box of the web browser. A dialog window box will open and prompt for a User name and password. Login and password The factory default settings for User name and Password are: User name: admin Password: admin 23

24 IP and Physical information This page shows the main information about the selected the HarshIO 600 Block: IP Address, Mac Address, serial Number and Firmware information. 24

25 Password setup This page enables the modification of the password for the web server access. 25

26 IP Configuration This page enables the modification of TCP/IP address and the IO-Device Name of the HarshIO 600 Block. There are 2 possibilities: Local IP assigns a static IP address. The IP addres cannot be changed by an engineering tool or an IO-Controller. DCP : The IP address have to be set by an engineering tool or an IO-Controller. Caution: If an IO connection is active, it will not be possible to change the IP address. 26

27 IO Configuration This page shows the configuration of the I/O: - Input type : PNP or NPN. - Input filter delay in ms. - IO ports configuration. 27

28 Read IO values This page shows the IO values. However, it s not possible to change the value of outputs. 28

29 Watchdog and Error Behavior This page shows the status of watchdog which indicates if the watchdog is active or inactive. 29

30 IO Status This page displays the IO status. Current Status: Each IO point has a dedicated current status which informs if there is a problem on the IO point in real time. The green LED means the IO point works fine. The red LED means there is a problem on the IO point. Event status: Each IO point has a dedicated Event status which allows to trigger a volatile error on the IO point. (Typically a sporadic short-circuit). The button reset allows to reset this information. Power Status: The green LED indicates that the output power is present, while the red LED indicates that the output power is not present. General Status: The green LED indicates that all IO work fine while the red LED indicates that there is at least one problem on the IO (current short-circuit ) RESET : Action on button will reset the event status. 30

31 Ethernet This page displays some diagnostic counters about Ethernet communication for each port. 31

32 Network Interface This page shows information about Ethernet connection for each port: - Requested configuration: o Auto Negotiation o 100 Mbps / full - Status (Current configuration) o Speed : 10 Mbps or 100 Mbps o Negotiation: Manual or Automatic. o Duplex mode: Half or Full. 32

33 PROFINET I&M This page shows PROFINET I&M (installation and Maintenance). You will find some information like Vendor ID, Order ID, Serial Number, Profile ID,etc. There is now way to write I&M 1, 2, 3 and 4 through the web site. The only way to write I&M 1,2,3 and 4 is to do a supervisor connection on the block and use Profinet write command. 33

34 GSDML The GSDML menu on the left side allows you to download a zip file with GSDML file and BMP file for the HarshIO 600 epn. 34

35 6. Configuration using STEP7 Add a Start Simatic Manager (Step7), open the Hardware Configuration (HW_Config) : Fig.A To add a in the Step7 configuration, you need first to select Options menu\install GSD File to insert the GSDML file in the Step7 Catalog. You can download the GSDML of this module directly from the internal website of the module. Fig. A : Step7 & HW_Config The BradControl module will appear in I/O directory (Fig.B). Drag and drop the Device on your Profinet network. 35

36 Fig.B : Catalog updated with HarshIO 36

37 configuration The HarshIO 600 epn block (configurable version) has multiple capabilties: - I/O type: Input, Output or Input/Output. - Inputs: Filter and Input type (see FigC). o Filter : 0ms to 5 ms o Input type : PNP or NPN - Outputs : Reply value (see Fig D) Fig C 37

38 Fig. D 38

39 DCP Configuration The Profinet BradControl I/O block has default settings: - DCP Name : molex-harsh600-ip67 When the BradControl device is physically connected to the controller as Siemens, you can browse the network to find the attached equipments (in Step7: PLC menu \ Edit Ethernet node), click on Browse button You will have the following result from the Siemens network detection: Fig. E: List of detected Profinet devices 39

40 Select a device from the list (Fig. E) and now you can change the default settings via the Edit Ethernet Node menu: Fig.F You can change the IP address (Assign IP Configuration button) or the Device Name (Assign Name button) of your module. Caution: the Device Name must match with the one you have configured in Step 7. 40

41 7. Specific Behavior Watchdog behavior When the Watchdog parameter (parameter present during the I/O connection) is different than 0 then the watchdog mechanism is activated. Value set to 0 disables the watchdog mechanism. - If any access is made on Output Data (write access) during this period (Watchdog_value * 100 ms) then the watchdog procedure is activated. - When the watchdog is activated then output are not available. - Each write access on the Output resets the scan time of this period. - The watchdog procedure applies the Watchdog_behavior state : o hold last state output or o apply Output Fallback To reset the watchdog when it is activated, it will be necessary to open a new I/O connection (Exclusive Owner). The following diagram describes the procedure to follow, to start-up the module again: Watchdog active Reset watchdog Initiate Run mode Removing +24 output voltage If +24 output voltage is removed and that - No output is energized, no alarm will be sent to the IO Controller and no message will be scrolling on the display. - Some outputs are energized, an alarm (Short circuit) will be sent to the IOC. Refer to the part Configuration by IO Controller to know the type of alarm. The IO_ERR message will be scrolling on the display. From the IOC diagnostic tool, the short circuit error will be indicated. Both IO_ERR message and Short circuit error will disappear when the +24 output voltage is back (module firmware must be equal or upper to V ) 41

42 Keep Trace Status / Reset Trace Status The Trace status allows you to know if some I/O error occurs (short-circuit). When the Keep Trace Status is selected from the GSDML into the engineering console, the module will behave as follows : - If +24 output voltage is removed and that some outputs are energized then: The IO_ERR message will be scrolling on the display The current status will be set to 1. The trace status will be set to 1. - When the when the +24 output voltage is back The IO_ERR message will disappear (module firmware must be equal or upper to V ) The current status will be set to 0. The trace status will be set to 1. To reset the trace status, use the Web server or send an acyclic write message (refer to p17) or power cycle the module. When the Reset Trace Status is selected from the GSDML into the engineering console, the module will behave as follows : - If +24 output voltage is removed and that some outputs are energized then: The IO_ERR message will be scrolling on the display The current status will be set to 1. The trace status will be set to 1. - When the when the +24 output voltage is back The IO_ERR message will disappear The current status will be set to 0. The trace status will be set to 1. To reset the trace status, use the Web server or send an acyclic write message (refer to p17) or power cycle the module or disconnection/connect the Ethernet cable. 42

43 8. Technical specifications PNP-type Inputs Technical Data Number of Inputs Number of Outputs Ethernet Connector I/O Connector Power In Connector Power Out Connector Module & Input Power (L1) Output Power (L2) Output Current Short circuit current (typical) Output Switching frequency Output voltage TCDEP-8D0P- D1U Model reference TCDEP-888P-D1U TCDEP-8B4P-D1U TCDEP-8C2P-D1U N/A N/A N/A N/A N/A M12/Ultra-Lock (female D-Coded) M12/Ultra-Lock (female A-Coded) Mini-Change 5-Pole (male) Mini-Change 5-Pole (female) 24 VDC (13 30V) 24 VDC (13 30V) 2.0 A / point Total = 8A Max 6.5 A 200 Hz L2 (-1V) Output type N/A sourcing Input Signal voltage ( 0 ) Input Signal voltage ( 1 ) Input filter Input short circuit (per port) Input Voltage Input Current (per port) Input Type Operating temperature Storage temperature -2V 5V 10V 30V 2.5 ms 600mA L1 140 ma PNP -25 c +70 c (-13 F 158 F) -25 c +90 c (-13 F 194 F) 43

44 Vibration resistance Up to IEC EMC EN Protection Class IP67 MTBF 100,000 H NPN-type Inputs Technical Data Model reference TCDEP-8D0N-D1U TCDEP-888N-D1U TCDEP-8B4N-D1U TCDEP-8C2N-D1U Number of Inputs Number of Outputs Ethernet Connector M12/Ultra-Lock (female D-Coded) IO Connector Power In Connector Power Out Connector Module & Input Power (L1) M12/Ultra-Lock (female A-Coded) Mini-Change 5-Pole (male) Mini-Change 5-Pole (female) 24 VDC (13 30V) Output Power (L2) N/A 24 VDC (13 30V) Output Current Short circuit current (typical) Output Switching frequency N/A N/A N/A 2.0 A / point Total = 8A 6.5 A 200 Hz Output voltage N/A L2 (-1V) Output type N/A Sourcing Input Signal voltage ( 0 ) Input Signal voltage ( 1 ) -2V 5V 10V 30V Input filter Input short circuit (per port) Input Voltage Input Current (per port) Input Type Operating temperature Storage temperature Vibration resistance 2.5 ms 600mA L1 140 ma NPN -25 c +70 c (-13 F 158 F) -25 c +90 c (-13 F 194 F) Up to IEC

45 EMC EN Protection Class IP67 MTBF 100,000 H 45

46 Configurable Points (Output or PNP-type Input) Technical Data Number of Inputs and Outputs Ethernet Connector IO Connector Power In Connector Power Out Connector Module & Input Power (L1) Output Power (L2) Output Current Short circuit current (typical) Output Switching frequency Output voltage Output type Input Signal voltage ( 0 ) Input Signal voltage ( 1 ) Input filter Input short circuit (per port) Input Voltage Input Current (per port) Input Type Model reference TCDEP-8YYX-D1U 16 configurable M12/Ultra-Lock (female D-Coded) M12/Ultra-Lock (A-Coded) Mini-Change 5-Pole (male) Mini-Change 5-Pole (female) 24 VDC (13 30V) 24 VDC (13 30V) 2.0 A / point Total = 8A Max 6.5 A 200 Hz L2 (-1V) sourcing -2V 5V 10V 30V 2.5 ms 600mA L1 140 ma PNP Operating temperature -25 c +70 c (-13 F 158 F) Storage temperature -25 c +90 c (-13 F 194 F) Vibration resistance Up to IEC EMC EN Protection Class IP67 MTBF 100,000 H 46

47 9. Earth Connection At least one of the earth connections shown on the schematics must be ground connected to ensure the good operation of the module. Use a plastic stick to press button or wear anti-static equipment. Figure 9_1 47

48 If the earth connection is done by one of the Ethernet cable it is important to avoid noise loop to not connect other earth connection of the module to the ground. (See Figure 9_2) Ethernet Switch or PLC Ethernet Ground Ethernet Device Ethernet Ground Ethernet Device DO NOT GROUND DO NOT GROUND Ethernet Switch or PLC DO NOT GROUND Ethernet Device Ethernet Ground Ethernet Device DO NOT GROUND Figure 9_2 48

49 10. Cables and Cordsets BradConnectivity is part of Molex as well as BradControl and is specialized in the manufacturing of connectors, cordsets and distribution boxes for sensors, actuators and bus network applications. BradConnectivity provides a wide range of product references among which: Network Communication ULTRA-LOCK M12 DOUBLE-ENDED CORDSETS Order Number Length Male straight/ Male straight/ Male 90 / Male straight Male 90 Male 90 Unshielded / Stranded Conductor /PVC Jacket 0.2M M EWWA06003M006 EWWA06203M006 EWWA06303M006 1M EWWA06003M010 EWWA06203M010 EWWA06303M010 2M EWWA06003M020 EWWA06203M020 EWWA06303M020 3M EWWA06003M030 EWWA06203M030 EWWA06303M030 4M EWWA06003M040 EWWA06203M040 EWWA06303M040 5M EWWA06003M050 EWWA06203M050 EWWA06303M050 10M EWWA06003M100 EWWA06203M100 EWWA06303M100 Shielded / Stranded Conductor / PVC Jacket 0.2M M EWWA06015M006 EWWA06215M006 EWWA06315M006 1M EWWA06015M010 EWWA06215M010 EWWA06315M010 2M EWWA06015M020 EWWA06215M020 EWWA06315M020 3M EWWA06015M030 EWWA06215M030 EWWA06315M030 4M EWWA06015M040 EWWA06215M040 EWWA06315M040 5M EWWA06015M050 EWWA06215M050 EWWA06315M050 10M EWWA06015M100 EWWA06215M100 EWWA06315M100 Shielded / Stranded Conductor / PUR Jacket 0.2M M EWWA06010M006 EWWA06210M006 EWWA06310M006 1M EWWA06010M010 EWWA06210M010 EWWA06310M010 2M EWWA06010M020 EWWA06210M020 EWWA06310M020 3M EWWA06010M030 EWWA06210M030 EWWA06310M030 4M EWWA06010M040 EWWA06210M040 EWWA06310M040 5M EWWA06010M050 EWWA06210M050 EWWA06310M050 10M EWWA06010M100 EWWA06210M100 EWWA06310M100 I/O communication ULTRA-LOCK M12 SINGLE-ENDED CORDSETS Order Number Length Male straight Male 90 2M 3M 4M 5M 10M 49

50 Power Supply MINI-CHANGE M12 SINGLE-ENDED CORDSETS Order Number Length Male straight Female 90 / Female straight / Female 90 / Male straight Male 90 Male 90 UL Stoow PVC Cable, NEC Color Code 2M A01M A01M A01M A01M020 4M A01M A01M A01M A01M040 5M A01M A01M A01M A01M050 6M A01M A01M A01M A01M060 10M A01M A01M A01M A01M100 MINI-CHANGE M12 DOUBLE-ENDED CORDSETS Order Number Length Female straight/ Female 90 / Female straight / Female 90 / Male straight Male straight Male 90 Male 90 UL Stoow PVC Cable, NEC Color Code 0.6M A01M A01M A01M A01M006 1M A01M A01M A01M A01M010 2M A01M A01M A01M A01M020 3M A01M A01M A01M A01M030 4M A01M A01M A01M A01M040 5M A01M A01M A01M A01M050 50

51 11. Getting help Technical support is available during regular business hours by telephone or . The Molex web site contents also useful information available by clicking the link below: Molex Support and Download Downloads center Support Request Form Knowledge Base Worldwide technical support contacts 51