i:trak i:trak i200 Recorder/Controller rototherm.co.uk/itrak Crystal clear, colour display

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1 intelligent process management i Recorder/ontroller Secure data recording 2 PD control loops Dual programmer High accuracy universal inputs USB removable data storage facility ompact design 50MB flash memory Ethernet communications ¼ VGA crystal clear display 30 virtual channels Steriliser Application Block Relative Humidity Application Block Multiple /O options ascade with auto-tune Multi-language support (French, German, talian and Spanish) The i-trak i recorder/controller offers the ultimate in graphical recording combined with PD control for a box of its size. The compact ¼ DN panel mount unit offers four high accuracy universal inputs for data recording and PD control. This secure data recording device with accurate control is enhanced by a full colour, ¼ VGA display to bring a crystal clear operator interface to even the smallest of machines. rystal clear, colour display The 3.5 TFT display offers incredibly clear visualisation of process parameters with a wide selection of configurable views to best suit the application. Views include: Horizontal and vertical trends, Horizontal and vertical bar graphs, Numeric, Alarm panel, Alarm status, and control loops. The unit also provides user wiring from the front of the product for detailed configuration without the need to connect to a P. rototherm.co.uk/itrak

2 Data Acquisition and Recording The i recording functionality utilises the secure strategies and UHH format developed through years of recording expertise. As well as multiple real-time views and historical review on the product, multiple data archiving strategies are provided utilising the 50MB onboard Flash memory, removable USB and data transfer via FTP to a specified server. The four universal input channels provide high accuracy and 125ms parallel sampling. An additional 30 virtual channels can be utilised to provide maths, counter, slave communications and totaliser functionality within the instrument. PD ontrol Loops The i instrument can also provide up to three independent control loops (optional). This control functionality utilises the advanced PD algorithm providing high performance and reliability to your process. Functionality includes one of the best autotune facilities available along with overshoot inhibition (cutbacks); compensation for power fluctuations using power feedforward; linear, fan, oil and water cooling. Heat Treatment is one of the many processes that often need to vary the setpoint of the control process over a set period of time; this is achieved by using a set-point program. The nanodac offers an optional Dual Programmer supporting up to 100 programs locally, each program supporting 25 segments. The i also provides remote access to a further 100 programs that can be easily retrieved via FTP or USB memory stick. Specification /O types Analogue i/p: Four/eight Digital i/p: Two Digital (logic) o/p: Two max Relay o/p: Four max D output: Three max : Environmental performance Modbus TP master/slave (optional) USB configuration save/ restore User linearisation tables (four) Two control loops (optional) Zirconia probe support (optional) 30 Virtual channels (each configurable as counter, maths, totaliser or comms input) Steriliser (optional) Relative humidity (optional) ustomised start up screen EtherNet/P* client/server (optional) Ambient temperature range Operating: 0 to 55 Storage: 20 to 70 Humidity range Operating: 5% to 85% RH non condensing Storage: 5% to 85% RH non condensing Protection Front panel P65 Front panel washdown: P66, NEMA4X (nternational) Behind panel: P10 (nternational) Shock/Vibration: To BS EN (5 to 150 Hz. at 1g; 1 octave per min.) Altitude: <0 metres Atmosphere: Not suitable for use in explosive or corrosive atmospheres Electrical safety: BS EN (nstallation category ;Pollution degree 2) Electromagnetic compatibility Emissions (Standard units): BS EN61326 lass B Light industrial (Low voltage option): BS EN61326 lass A Heavy industrial mmunity: BS EN61326 ndustrial Other approvals and compliance details : E and cul, EN61010 PV input: AMS2750D compliant RoHS EU; hina Packaging: BS section Physical Panel mounting: 1/4 DN Weight: nstrument only: 0.44kg (15.52ozs) Panel cutout dimension: 92 mm x 92 mm (both ) or 3.62 in x 3.62 in (both in) Depth behind panel: 90 mm (3.54 in) excluding wiring Operator interface Display: ontrols: Power requirements 3.5 TFT colour display (320 pixels wide x 240 pixels high) Four navigation pushbuttons below the display screen (Page, Scroll, Lower and Raise) Supply voltage: Standard: 100 to 230V ac ±15% at 48 to 62Hz Low voltage: 24V ac (10% 15%) at 48 to 62Hz, or 24V dc (20% 15%) Power dissipation: 9W (max.) Fuse type: No internal fuse fitted nterrupt protection: Standard: Holdup >10ms at 85V RMS supply voltage Low voltage: Holdup >10ms at 20.4V RMS supply voltage Battery backup Stored data: Replacement period: lock (real-time clock) data: Support time: Type: Temperature stability: RT Aging: Time, date Three years typical Minimum of 1 year with unit unpowered 0 to 55 ±3.5ppm First year to 10 year <± 5ppm Poly-carbonmonofluoride/ lithium (BR2330) (PA260195) Replace battery with Panasonic BR2330/BE only. Use of another battery may present a risk of fire or explosion. See owners manual for safety instructions. aution Battery may explode if mistreated. Do not recharge, disassemble or dispose of in fire.

3 Ethernet communications Type: 10/100baseT Ethernet (EEE802.3) Protocols: Modbus TP/P master/slave, EtherNet/P client/server able type: ategory 5 Maximum length: 100metres (110 yards) Termination: RJ45. Green LED illuminated = link connected; Amber LED flashing shows link activity USB port Number of ports: Standard: Transmission speeds: Maximum current: Peripherals supported: Update/Archive rates Sample rate (input/output): Trend update: Archive sample value: Display value: Analogue nput One at rear of instrument USB MBit/sec (low speed device) <100mA Memory stick (8GB max), Bar code reader, QWERTY key board 8Hz 8Hz max. Latest value at archive time Latest value at display update time Number of nputs: Four/eight nput types: dc Volts, dc mv, dc ma, dual ma (external shunt required), dual mv, dual T, Thermocouple, RTD (2-wire and 3-wire), Digital (ontact closure) nput type mix: Freely configurable Sample rate: 8Hz (125ms) 4Hz (250ms) if dual input enabled onversion method: 16 bit delta sigma nput ranges: See Table 1 and Table 2 Mains rejection (48 to 62Hz) Series mode: > 95dB ommon mode: >179dB ommon mode voltage: 250V ac max. Series mode voltage: 280mV at lowest range; 5V peak to peak at highest range nput mpedance: 40mV, 80mV, 2V ranges > 100MΩ; 62.5kΩ for input voltages > 5.6V 667kΩ for input ranges < 5.6V Overvoltage protection ontinuous: Transient (<1ms): ±30V RMS ±V pk-pk between terminals Sensor break detection Type: ac sensor break on each input giving quick response with no associated dc errors Recognition time: Minimum break resistance: Shunt (ma inputs only): additional error due to shunt: solation: hannel to hannel: <3 seconds 40mV, 80mV ranges: 5kΩ; other ranges: 12.5kΩ 1Ω to 1KΩ mounted exter nally 0.1% of nput 300V RMS or dc (Double insulation) Note: f Dual hannel mode enabled primary and secondary inputs are not electrically isolated from each other. hannel to common electronics: hannel to ground: Dielectric strength Test: hannel to hannel: hannel to Ground: Low High Resolution Maximum error (instrument at 20º range) 300V RMS or dc (Double insulation) 300V RMS or dc (Double insulation) BS EN61010, 1 minute type test 2500V ac 1500V ac Temperature Performance -40mV 40mV 1.9μV 4.6μV 0.053% of reading 13ppm of input per -80mV 80mV 3.2μV 7.5μV 0.052% of reading 13ppm of input per -2V 2V 82μV 420μV 0.044% of reading 13ppm of input per -3V 10V 500μV 1.5mV 0.063% of reading 45ppm of input per Table 1 Voltage input ranges Note: Restricted to 0mV if dual input mode enabled Resistance input ranges Temperature scale: TS90 Types, ranges and accuracies: See Table 3 Maximum source current: μa Pt100 figures : 0 to 400Ω ( to 850 ) Resolution: 0.05 alibration error: ±0.31 ±0.023% of measurement in at 25 ambient Temperaure coefficent: ±0.01 / ±25ppm/ measurement in from 25 ambient Measurement noise: 0.05 peak-peak with 1.6s input filter Linearity error: % (best fit straight line) Lead resistance: 0 to 22Ω matched lead resistances Bulb current: μa nominal Low High Resolution Maximum error (instrument at 20º range) 0Ω 400Ω 20m 0Ω 120m 0Ω 0.023% of reading Table 2 Ohms (RTD) input ranges Temperature Performance 25ppm of input per RTD Type Overall range (º) Standard Max linearisation error u10-20 to 400 Electric o. 0.02º u53-70 to R <0.01º JPT to 630 JS 1604: º Ni to 250 DN43760: º Ni to 170 DN43760: º Pt100 - to 850 E º Pt100A - to 600 hessel Recorders 0.09º Table 3 RTD type details

4 Ethernet communications Type: Thermocouple data 10/100baseT Ethernet. (EEE802.3) Temperature scale: TS90 J Types: Off, internal, external, remote. Remote J source: Any input channel nternal J error: <1 max., with instrument at 25 nternal J rejection ratio: 40:1 from 25 Upscale/downscale drive: High, low or none independently configurable for each channel s sensor break detection Types, ranges and accuracies: See Table 4 T/ Type Overall range (º) Standard Max linearisation error B 0 to 1820 E to400 = to1820 = to 2300 Hoskins 0.12º D 0 to 2495 Hoskins 0.08º E -270 to 1000 E º G2 0 to 2315 Hoskins 0.07º Short circuit output current: 6mA min. (steady state); 44mA max. (switch current) nactive (current off) current sourcing logic output (O/P1 or O/P2 only) Voltage output across terminals: 0V (min.); 300mV (max.) Output source leakage current into short circuit: 0μA (min.); 100μA (max.) Active (current on) contact closure sourcing logic input (O/P1 only) nput current nput at 12V: 0mA (min.); 44mA (max.) nput at 0V: 6mA min. (steady state); 44mA max. (switch current) Open circuit input voltage: 11V (min.); 13V (max.) Open circuit (inactive) resistance: 500Ω (min.); (max.) losed circuit (active) resistance: 0Ω (min.); 150Ω (max.) Relay ontacts ontact switching power (resistive): Max. at 230V RMS ±15% Min. 100mA at 12V urrent through terminals: Digital nputs Dig na and Dig nb contact closure logic input ontact closure J -210 to 1 E º K -270 to 1372 E º Short circuit sensing current (source): Open circuit (inactive) resistance: losed circuit (active) resistance: 5.5mA (min.); 6.5mA (max.) 600Ω (min.); (max.) 0Ω (min.); 300Ω (max.) L - to 900 DN43710:1985 (to TS68) 0.02º D Output (option) N -270 to 1300 E º R -50 to 1768 E º S -50 to 1768 E º T -270 to 400 E º U - to 600 DN43710: º O/P1, O/P2, O/P3 D analogue outputs urrent outputs (O/P1, O/P2 and O/P3) Output ranges: Load resistance: alibration accuracy: onfigurable within 0 to 20mA 500Ω max. <±100μA ±1% of reading NiMo/Nio -50 to 1410 ASTM E º Ni/NiMo 0 to 1406 psen 0.14º Platinel 0 to 1370 Englehard 0.02º Voltage outputs O/P3 only) Output ranges: onfigurable within 0-10V Load resistance: 500Ω min. alibration accuracy: <±50mV ±1% of reading Pt20%Rh/ Pt40%Rh 0 to 1888 ASTM E º Table 4 Thermocouple types, ranges and accurcies Relay and Logic /O O/P1, O/P2 and O/P3 logic /O and relay specification Active (current on) current sourcing logic output (O/P1 or O/P2 only) Voltage o/p across terminals: 11V min.; 13V max. solation: Resolution: Thermal drift: * onsult Factory Refer to Manual 300V ac double insulated from instrument and other /O >11 bits <100ppm/

5 Rear Terminals O/P1 O/P2 Dig n A O/P3 Supply Voltage Dig n B Safety Earth Ethernet (RJ45) O/P4 O/P5 USB An n 1 An n 2 An n 3 An n to 230V ac ± 15%; at 48 to 62Hz L N Mains (Line) supply voltage wiring 24V ac (15% 10%), at 48 to 62Hz, or 24V dc (15% 20%) (polarity irrelevant) Low voltage option supply voltage wiring 24V 24V Termination details The screw terminals accept wire sizes in the range: Single wire to 2.08mm 2 2 (14 to 24 AWG) 2 wires to 1.31mm (16 to 24 AWG) inclusive. Screw terminals should be tightened to a torque not exceeding 0.4Nm (3.54 lb in). O/P1 R>500R = inactive R<150R = active ontact closure T/ mv 0 to 1V 0 to 10V T/, Volts, millivolts solated D O/P (ma) O/P3 1R0 R 1k0 Milliamps Logic O/P (active high) O/P2 Logic O/P (active high) solated D O/P (ma / V) An n1; An n2; An n3; An n4 RTD (three wire) Dig na RTD (two wire) Dig nb R>600R = inactive R<300R = active nternal Link (0V) ontact closure ontact closure Ohms inputs solated D O/P (ma) Use copper conductors only. The power supply input is not fuse protected. This should be provided externally. Each wire connected to, and must be less than 30 metres in length E O/P4; O/P5 R>350R = inactive R<R = active Digital Dual Primary mv/t An n1 to Secondary An n4 Primary ma Secondary

6 solation 100 to 230V ac ±15% at 48 to 62Hz 24V ac (10% 15%) ) at 48 to 62Hz,, or 24V dcc (20% 15%) ) Rect ification Power Supply ircu its Double Single Single e (50V (50V ac) Ethernet comms Double Relays/ D output Double nstallation 96mm (3.78in) 96mm (3.78in) Side V iew 90mm (3.54in) PV1* * *Note: EEach PV PV is is double isol isolated (300V (300V RMS) RMS) from from all all other other PV s PV s µp & System ircu its SN1 Double (300V PV2* Double Double (300V PV3* Panel cutout: 92mm (3.62in) x 92mm (3.62in) (both mm (0.03in)) Minimum inter-u nit spacing: Horizontal ( x ) = 10mm (0.4in) Vertical ( y ) = 38mm (1.5in) 91mm (3.58in) Double (300V Top V iew PV4* USB comms 2MΩ PSU Logic/ Digital /O Safety earth (Protective conductor terminal)

7 TM intelligent process management rototherm.co.uk/itrak Explore the complete range Ack Mode i100 indicator offers accurate indication and alarming of temperature and process measurements. Process interlocks, including over temperature furnace limits, are implemented using relay output channels. Universal input Strain gauge input hangeover relay PV Retransmission Scrolling text messages Parameter help text Recipes Modbus comms i recorder/controller offers the ultimate in graphical recording and combined with PD control for a box of its size. The compact ¼ DN panel mount unit offers up to eight high accuracy universal inputs for data recording and PD control. This secure data recording device with accurate control is enhanced with the addition of a dual-channel set point programmer and a full complement of digital communications options. 50MB Flash memory for data storage 8Hz sample and recording rate Secure, binary data (UHH) or open (SV) data files 4 universal input channels 30 additional channels for use as mathematical functions, Modbus inputs, totalisers or counters The features and functions of i300 have been designed with ease of use in mind. Taking advantage of the latest technologies while maintaining a secure environment, the i300 feels familiar and is easy to use. Secure data recording Full color, high resolution, touch screen display Up to 88 universal input channels Batch functionality Remote viewing and configuration Full audit trail USB Plug & Play Local printing i400 offers unrivalled input accuracy with a 125ms total sample rate for up to 48 input channels. nput channels are freely configurable to suit your process requirements. Each instrument has an intuitive, touch screen display to enable operators to clearly view process data in varying formats. Secure data recording Full color, high resolution, touch screen display Up to 48 universal input channels Batch functionality Remote viewing and configuration Full audit trail USB Plug & Play Local printing Group Headquarters & Registered Office British Rototherm o. Ltd. Kenfig ndustrial Estate, Margam, Port Talbot SA13 2PW United Kingdom Telephone: 44 (0) Facsimile : 44 (0) sales@rototherm.co.uk Website: SO9001:8 n keeping with British Rototherm s policy for continual product development and improvement, we reserve the right to amend specifications without notice British Rototherm o. Ltd. All rights reserved. ompany registered in Wales : Registered office as above