Table of Contents. Chapter 1 - Getting Started

Transcription

1 Chapter 1 - Getting Started Introduction Purpose of this Manual About Getting Started Online Help Files and Other Documentation Technical Support Conventions Used Key Topics for Each Chapter Before you begin Productivity Suite System Requirements Step 1: Install Programming Software Step 2: Launch Programming Software Step 3: Install Hardware Step 4: Apply Power to CPU Step 5: Establish PC to CPU Communications Step 6: Open/Read Hardware Configuration Step 7: Create a Project Step 8: Save Project Step 9: Write Project to CPU Step 10: Place CPU in RUN Mode Step 11: Test the Project Using Monitor Mode

2 Chapter 2 - Specifications Overview P1-01AC Power Supply Power Connections Grounding Productivity Alternate Power Supply Connection Productivity CPU Module P1-540 CPU Specifications Productivity CPU Module P1-540 Module Faceplate Layout P1-540 Battery P1-540 Communication Ports MicroUSB Programming Port P1-540 Ethernet Port microsd Slot RS-232 Port RS-485 Port I/O Modules Overview Discrete I/O Modules Discrete Input Modules Discrete Output Modules Discrete Combo I/O Modules Discrete Combo Input/Output Modules I/O Modules Installation P1-08SIM Input Simulator Module P1-08ND3 Sinking/Sourcing DC Input Wiring Diagrams P1-16ND3 Sinking/Sourcing DC Input Wiring Diagrams P1-08NE3 AC/DC Sinking/Sourcing Input Wiring Diagrams P1-16NE3 AC/DC Sinking/Sourcing Input Wiring Diagrams ii

3 P1-08NA AC Input Wiring Diagrams P1-08TD1 Sinking DC Output Wiring Diagrams P1-08TD2 Sourcing DC Output Wiring Diagrams P1-15TD1 Sinking DC Output Wiring Diagrams P1-15TD2 Sourcing DC Output Wiring Diagrams P1-08TA AC Output Wiring Diagrams P1-08TRS Isolated Relay Wiring Diagrams P1-16TR Relay Output Wiring Diagrams P1-15CDD1 Input/Output Wiring Diagrams P1-15CDD2 Input/Output Wiring Diagrams P1-16CDR Discrete Input/ Relay Output Wiring Diagrams Chapter 3 - Analog I/O Specifications Analog I/O Modules Overview Analog I/O Modules Analog Input Modules Analog Output Modules Analog Input/Output Modules P1-04ADL-1 Analog Input Wiring Diagrams Module Configuration iii

4 P1-04ADL-2 Analog Input Wiring Diagrams Module Configuration P1-04RTD Analog Input Wiring Diagrams Module Configuration P1-04THM Analog Input Wiring Diagrams Module Configuration P1-04NTC Thermistor Wiring Diagrams Module Configuration P1-04DAL-1 Analog Output Wiring Diagrams Module Configuration P1-04DAL-2 Analog Output Wiring Diagrams Module Configuration P1-4ADL2DAL-1 Current Analog Input/Output Wiring Diagrams Module Configuration P1-4ADL2DAL-2 Voltage Analog Input/Output Wiring Diagrams Module Configuration Chapter 4 - Specialty Module Specifications Chapter 5 - Installation and Wiring Safety Guidelines Plan for Safety Three Levels of Protection Orderly System Shutdown System Power Disconnect Emergency Stop Circuits iv

5 Introduction to the Productivity Mechanical Design Typical Productivity System Dimensions and Installation Basic Dimensions Mounting Guidelines Enclosures Mounting Position Using Mounting Rails Mounting Clearances Temperature Considerations Power Considerations Grounding Agency Approvals Installing the Power Supply DIN Rail Mounting P System Surface Mounting P System Installing the I/O Modules Wiring Guidelines Power Supply Wiring Grounding Fuse Protection I/O Module Wiring Options Hand Wiring System I/O Module Wiring Options ZIPLink Wiring System Terminal Block With Pigtail Cable Input and Output Modules ZIPLink Selections Analog Modules ZIPLink Selections Removable Terminal Blocks (Optional) P1-10RTB and P1-10RTB P2-RTB and P2-RTB Terminal Block Installation Terminal Block Removal Planning the I/O Wiring Routes v

6 System Wiring Strategies CPU Isolation Boundaries Sinking/Sourcing Concepts I/O Common Terminal Concepts DC Input Wiring Methods DC Output Wiring Methods Relay Outputs - Wiring Methods Relay Outputs Transient Suppression for Inductive Loads in a Control System Chapter 6 - Communications Communications Communication Ports Communications: Connectivity P1-540 Port Connections ASCII and Custom Protocol Functionality ASCII Instructions Custom Protocol Instructions Communications: Ethernet TCP and UDP Port Numbers IP Addressing and Subnetting PC Setup CPU Setup TCP Connection Behavior with Modbus TCP and Network Instructions Communications Modbus Functionality Master/Client Function Code and Data Type Support Slave/Server Function Code and Data Type Support Assigning Modbus Addresses to Tags Modbus Options Modbus Instructions Network Instructions Automatic Poll versus Manual Polling and Interlocking Message Queue EtherNet/IP for the Productivity Series Terminology Definitions vi

7 Network Layer Chart EtherNet/IP Data Class 1 and Class 3 Connections Setup Example: Productivity as EtherNet/IP Adapter Setup Example: Productivity as EtherNet/IP Scanner Troubleshooting Tips: EtherNet/IP I/O Message Troubleshooting: EtherNet/IP Explicit Message Troubleshooting: ProNET Custom Protocol over Ethernet Functionality Hardware Configuration Custom Protocol Ethernet Instruction Communications: Port Configuration External Ethernet Port Settings Local Ethernet Port Settings Remote Access Configuration Serial Configuration RS-232 and RS-485 Port Settings Communications: Error Codes P EtherNet/IP Error Codes Chapter 7 - Maintenance and Troubleshooting Hardware Maintenance Standard Maintenance Air Quality Maintenance CPU Battery Replacement Diagnostics Diagnostics Critical Errors Non-Critical Errors Finding Diagnostic Information Error Codes CPU Functions Indicators vii

8 PWR Indicator Faulty or Incorrect Power Supply Faulty CPU Device or Module Causes the Power Supply to Shutdown Run Indicator CPU Indicator Communications Problems I/O Module Troubleshooting Things to Check Error Codes Some Quick Steps Testing Output Points Noise Troubleshooting Electrical Noise Problems Reducing Electrical Noise Run Time vs. Stop Mode Transfer Instruction Run Time Transfers Stop Mode Transfers Forcing I/O Points Advantages of Forces Enabling Forces Forcing Tags in Your System Identifying Forced Values Force Value Timing Chart Appendix A - European Union Directives (CE) European Union (EU) Directives...A 2 Member Countries...A 2 Applicable Directives...A 2 Compliance...A 2 General Safety...A 4 Special Installation Manual...A 4 viii

9 Basic EMC Installation Guidelines...A 5 Enclosures...A 5 Mains Filters...A 5 Suppression and Fusing...A 5 Internal Enclosure Grounding...A 5 Equipotential Grounding...A 5 Communications and Shielded Cables...A 6 Analog and RS232 Cables...A 7 Multidrop Cables...A 7 Shielded Cables Within Enclosures...A 7 Analog Modules and RF Interference...A 7 Network Isolation...A 8 Items Specific to the Productivity...A 9 Appendix B - Productivity Error Codes Communications Error Codes...B 2 Module Error Codes...B 3 CPU Error Codes...B 4 Project Error Codes...B 5 Project Error Messages...B 7 ix