Legacy to New Generation Conversion Guide
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- Emerald Owen
- 6 years ago
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1 Legacy to New Generation Conversion Guide The following steps and charts will help in converting from the Legacy ZIPLink components to the new generation of ZIPLink wiring solutions. You will need to know the Legacy Ziplink module you are using now and the I/O module that you are connecting to before you proceed. Step 1: Select a new module: From the chart below find the ZIPLink module you are now using and select the corresponding New module listed. If the ZIPLink module is not listed, there is no replacement available. ZL-CM20 ZL-CM24 ZL-CM40 ZL-CM056 Old Part Number New Part Number - See Note 1 ZL-RTB20 ZL-RTB20 ZL-RTB40 ZL-RTB20 ZL-CM16RL24A ZL-RRL See Note 2 ZL-CM16RL24B ZL-RRL See Note 3 ZL-CM16L24 ZL-CM32L524 ZL-CM16TF1 ZL-CM16TF2 ASD-BM50A ZL-LTB16-24 ZL-LTB32-24 ZL-RFU20 ZL-RFU20 ZL-RTB50 Note 1 - All new ZIPLink modules listed do not work with the legacy ZIPLink cables. Refer to the charts in Step 2 to correctly select the requuired new ZIPLink cable. Note 2 - The ZL-RRL16-24 will not work with the D2-16TD2-2 or the D3-16TD2. Note 3 - The ZL-RRL16-24 will not work with the D0-16TD2, D4-16TD1 or the D4-16TD2. Step 2: Selecting a cable: Now that you have the new ZIPLink module part number refer to the next selection charts and select the chart for the family you are using or for the SureServo that you are using. Along the left side of the chart, find the I/O module that you are connecting to. Going across to the column of the corresponding ZIPLink module you selected in step 1, you will find the required cable that you will need. You have now selected the new ZIPLink module and the new cable part numbers that correspond to the legacy part numbers you are using. 1 Terminal Blocks and Wiring Solutions
2 Wiring System for CLICK s Step 1 Step 2 Locate the CLICK CPU module or I/O module part number. Locate compatible connector module type. Step 3 Select the cable length by replacing the # symbol with: Blank = 0.5m, -1 = 1.0m, -2 = 2.0m ZIPLink Wiring System Compatibility Matrix for CLICK s Step 2: Connector Module Type Feedthrough Module Fuse Module Relay Sensor Input Module ZL-RTB20 ZL-RFU20 ZL-RRL16-24 ZL-LTB16-24 Step 1: I/O unit CPU Module C0-00DD1-D 20 ZL-C0-CBL20# C0-00DD2-D 20 ZL-C0-CBL20# C0-00DR-D 20 ZL-C0-CBL20# C0-00AR-D 20 ZL-C0-CBL20# C0-08ND3 11 ZL-C0-CBL11# C0-08ND ZL-C0-CBL11# C0-08NA 11 ZL-C0-CBL11# C0-16ND3 20 ZL-C0-CBL20# ZL-C0-CBL20# C0-08TD1 11 ZL-C0-CBL11# C0-08TD2 11 ZL-C0-CBL11# C0-08TR 11 ZL-C0-CBL11# C0-08TA 11 ZL-C0-CBL11# C0-16TD1 20 ZL-C0-CBL20# ZL-C0-CBL20# ZL-C0-CBL20# C0-16TD2 20 ZL-C0-CBL20# ZL-C0-CBL20# C0-04TRS* 20 ZL-C0-CBL20# *Note: The CO-04TRS relay output is derated not to exceed 2A per point max. when used with the ZIPLink wiring system ZIPLink Connector specifications begin on page ZIPLink Cables specifications begin on page Terminal Blocks and Wiring Solutions
3 Wiring System for DL05/06 s Overview DL05/06 Step 1 Locate the part number. Step 3 Select the cable length by replacing the # symbol with: Blank = 0.5m, -1 = 1m, -2 = 2m 1 1 Note: Cable part number denotes compatibility between Connector Module and s. Step 2: Connector Module Type Feedthrough Step 1: DL05/06 s ZIPLink Wiring System Compatibility Matrix Fuse Relay Sensor Input ZL-RTB20 ZL-RFU20 ZL-RRL16-24 ZL-LTB16-24 Pigtail Cable D0-10ND3 13 ZL-D0-CBL13# D0-10ND3F 13 ZL-D0-CBL13# D0-16ND3 24 ZL-D0-CBL24#L ZL-D0-CBL24#L ZL-D0-CBL24#P F0-08NA-1 10 ZL-D0-CBL10# D0-10TD1 13 ZL-D0-CBL13# D0-16TD1 24 ZL-D0-CBL24# ZL-D0-CBL24# ZL-D0-CBL24# ZL-D0-CBL24#P D0-10TD2 13 ZL-D0-CBL13# D0-16TD2 24 ZL-D0-CBL24# ZL-D0-CBL24# ZL-D0-CBL24#P D0-08TR 10 ZL-D0-CBL10# F0-04TRS* 13 ZL-D0-CBL13# Combo In/Out D0-07CDR 10 ZL-D0-CBL10# D0-08CDD1 13 ZL-D0-CBL13# F0-04AD-1 8 ZL-D0-CBL8# F0-04AD-2 8 ZL-D0-CBL8# F0-08ADH-1 13 ZL-D0-CBL13# F0-08ADH-2 13 ZL-D0-CBL13# F0-04DAH-1 13 ZL-D0-CBL13# F0-08DAH-1 13 ZL-D0-CBL13# F0-04DAH-2 13 ZL-D0-CBL13# F0-08DAH-2 13 ZL-D0-CBL13# F0-2AD2DA-2 8 ZL-D0-CBL8# F0-4AD2DA-1 8 ZL-D0-CBL8# F0-4AD2DA-2 8 ZL-D0-CBL8# F0-04RTD** F0-04THM** *Caution: The F0-04TRS relay outputs are derated not to exceed 2 Amps per point when used with the ZIPLink wiring system. **The F2-04RTD and F2-04THM modules are not supported by the ZIPLink wiring system. These modules require wire specific to the signal type. ZIPLink Connector specifications begin on page ZIPLink Cables specifications begin on page DL105 DL205 DL305 DL405 Field I/O Software C-more HMIs Other HMI AC Drives Motors Steppers/ Servos Motor Controls Proximity Photo Limit Switches Encoders Current Pushbuttons/ Lights Process Relays/ Timers Comm. TB s & Wiring Power Circuit Protection Enclosures Appendix Part Index Terminal Blocks and Wiring Solutions 3
4 Step 1 Locate the I/O module part number. Step 3 Select the cable length by replacing the # symbol with: Blank = 0.5m, -1 = 1.0m, -2 = 2.0m 1 1 Note: Cable part number denotes compatibility between Connector Module and s. DL205 s ZIPLink Wiring System Compatibility Matrix Step 2: Connector Module Type Feedthrough Fuse Relay Sensor Input Step 1: I/O Module Wiring System for DL205 s ZL-RTB20 ZL-RTB40 ZL-RFU20 ZL-RFU40 ZL-RRL16-24 ZL-LTB16-24 ZL-LTB32-24 Pigtail Cable D2-08ND3 10 ZL-D2-CBL10# D2-16ND ZL-D2-CBL19# ZL-D2-CBL19# ZL-D2-CBL19#P D2-32ND3 40 ZL-D24-CBL40# ZL-D24-CBL40# ZL-D2-CBL40#P D2-32ND ZL-D24-CBL40# ZL-D24-CBL40# ZL-D2-CBL40#P D2-08NA-1 10 ZL-D2-CBL10# D2-08NA-2 10 ZL-D2-CBL10# D2-16NA 19 ZL-D2-CBL19# ZL-D2-CBL19#P D2-04TD1* 10 ZL-D2-CBL10# D2-08TD1 10 ZL-D2-CBL10# D2-08TD2 10 ZL-D2-CBL10# D2-16TD ZL-D2-CBL19# ZL-D2-CBL19# ZL-D2-CBL19# ZL-D2-CBL19#P D2-16TD ZL-D2-CBL19# ZL-D2-CBL19# ZL-D2-CBL19#P D2-32TD1 40 ZL-D24-CBL40# ZL-D24-CBL40# ZL-D2-CBL40#P D2-32TD2 40 ZL-D24-CBL40# ZL-D24-CBL40# ZL-D2-CBL40#P D2-08TA 10 ZL-D2-CBL10# F2-08TA 10 ZL-D2-CBL10# D2-12TA 19 ZL-D2-CBL19# ZL-D2-CBL19# ZL-D2-CBL19#P D2-04TRS* 10 ZL-D2-CBL10# D2-08TR 10 ZL-D2-CBL10# F2-08TRS* 19 ZL-D2-CBL19# ZL-D2-CBL19#P F2-08TR** 10 ZL-D2-CBL10# D2-12TR 19 ZL-D2-CBL19# ZL-D2-CBL19# ZL-D2-CBL19#P Combo In/Out D2-08CDR 10 ZL-D2-CBL10# F2-04AD-1 10 ZL-D2-CBL10# F2-04AD-1L 10 ZL-D2-CBL10# F2-08AD-1 10 ZL-D2-CBL10# F2-04AD-2 10 ZL-D2-CBL10# F2-04AD-2L 10 ZL-D2-CBL10# F2-08AD-2 10 ZL-D2-CBL10# F2-02DA-1 10 ZL-D2-CBL10# F2-02DA-1L 10 ZL-D2-CBL10# F2-02DAS-1 10 ZL-D2-CBL10# F2-08DA-1 19 ZL-D2-CBL19# ZL-D2-CBL19#P F2-02DA-2 10 ZL-D2-CBL10# F2-02DA-2L 10 ZL-D2-CBL10# F2-02DAS-2 10 ZL-D2-CBL10# F2-08DA-2 10 ZL-D2-CBL10# F2-4AD2DA 10 ZL-D2-CBL10# F2-8AD4DA-1 19 ZL-D2-CBL19# ZL-D2-CBL19#P F2-8AD4DA-2 19 ZL-D2-CBL19# ZL-D2-CBL19#P F2-04RTD*** F2-04THM*** *Caution: The D2-04TD1, D2-04TRS, and F2-08TRS outputs are derated not to exceed 2 Amps per point and 2 Amps per common when used with the ZIPLink wiring system. **The F2-08TR outputs are derated not to exceed 2 Amps per point and 4 Amps per common when used with the ZIPLink wiring system. ***The F2-04RTD and F2-04THM modules are not supported by the ZIPLink wiring system. These modules require wire specific to the signal type. ZIPLink Connector specifications begin on page ZIPLink Cables specifications begin on page Terminal Blocks and Wiring Solutions
5 Wiring System for DL305 s Overview DL05/06 Step 1 Locate the I/O module part number. Step 3 Select the cable length by replacing the # symbol with: Blank = 0.5m, -1 = 1.0m, -2 = 2.0m 1 1 Note: Cable part number denotes compatibility between Connector Module and s. DL305 s ZIPLink Wiring System Compatibility Matrix Step 2: Connector Module Type Feedthrough Fuse Relay Sensor Input Step 1: ZL-RTB20 ZL-RFU20 ZL-RRL16-24 ZL-LTB16-24 D3-08ND2* 10 D3-16ND ZL-D3-CBL18# D3-16ND2F 18 ZL-D3-CBL18# F3-16ND3F 18 ZL-D3-CBL18# D3-08NA-1* 10 D3-08NA-2* 10 D3-16NA 18 ZL-D3-CBL18# D3-08NE3* 10 D3-16NE3 18 ZL-D3-CBL18# ZL-D3-CBL18# D3-04TD1* 10 D3-08TD1* 10 D3-08TD2* 10 D3-16TD ZL-D3-CBL18# ZL-D3-CBL18# ZL-D3-CBL18# D3-16TD2 18 ZL-D3-CBL18# ZL-D3-CBL18# D3-04TAS* 10 F3-08TAS-1 18 ZL-D3-CBL18# D3-08TA-1 18 ZL-D3-CBL18# D3-08TA-2* 10 F3-16TA-2 18 ZL-D3-CBL18# ZL-D3-CBL18# D3-16TA-2 18 ZL-D3-CBL18# ZL-D3-CBL18# D3-08TR* 10 D3-16TR** 18 ZL-D3-CBL18# ZL-D3-CBL18# F3-08TRS-1** 18 ZL-D3-CBL18# F3-08TRS-2** 18 ZL-D3-CBL18# F3-04ADS 18 ZL-D3-CBL18# F3-08AD-1 18 ZL-D3-CBL18# F3-16AD 18 ZL-D3-CBL18# F3-04DA-1 18 ZL-D3-CBL18# F3-04DAS 18 ZL-D3-CBL18# F3-08THM-J*** F3-08THM-K*** *These I/O modules have non-removable terminal blocks which can be terminated using the ZL-CBL24-N cable and the ZL-RTB20 module of the ZIPLink wiring system. **Caution: The D3-16TR, F3-08TRS-1 and F3-08TRS-2 relay outputs are derated not to exceed 2 Amps per point and 4 Amps per common when used with the ZIPLink wiring system. ***The F3-08THM-J and F3-08THM-K modules are not supported by the ZIPLink wiring system. These modules require wire specific to the signal type. ZIPLinks Connector specifications begin on page ZIPLinks Cables specifications begin on page DL105 DL205 DL305 DL405 Field I/O Software C-more HMIs Other HMI AC Drives Motors Steppers/ Servos Motor Controls Proximity Photo Limit Switches Encoders Current Pushbuttons/ Lights Process Relays/ Timers Comm. TB s & Wiring Power Circuit Protection Enclosures Appendix Part Index Terminal Blocks and Wiring Solutions 5
6 Wiring System for DL405 s Step 1 Locate the I/O module part number. Step 3 Select the cable length by replacing the # symbol with: Blank = 0.5m, -1 = 1.0m, -2 = 2.0m 1 1 Note: Cable part number denotes compatibility between Connector Module and s. Step 2: Connector Module Type Step 1: DL405 s ZIPLink Wiring System Compatibility Matrix Feedthrough Fuse Relay Sensor Input ZL-RTB20 ZL-RTB40 ZL-RFU20 ZL-RFU40 ZL-RRL16-24 ZL-LTB16-24 ZL-LTB32-24 Pigtail Cable D4-08ND3S 20 ZL-D4-CBL20# D4-16ND2 20 ZL-D4-CBL20# ZL-D4-CBL20# D4-16ND2F 20 ZL-D4-CBL20# ZL-D4-CBL20# D4-32ND ZL-D24-CBL40# ZL-D24-CBL40# ZL-D24-CBL40#P D4-32ND ZL-D24-CBL40# ZL-D24-CBL40# ZL-D24-CBL40#P D4-64ND2* 40 ZL-D24-CBL40# ZL-D24-CBL40# ZL-D24-CBL40#P D4-08NA** 11 D4-16NA 20 ZL-D4-CBL20# D4-16NA-1 20 ZL-D4-CBL20# D4-16NE3 20 ZL-D4-CBL20# ZL-D4-CBL20# F4-08NE3S 20 ZL-D4-CBL20# D4-08TD1** 11 F4-08TD1S** 20 D4-16TD1 20 ZL-D4-CBL20# ZL-D4-CBL20# D4-16TD2 20 ZL-D4-CBL20# ZL-D4-CBL20# D4-32TD1 40 ZL-D24-CBL40# ZL-D24-CBL40# ZL-D24-CBL40#P D4-32TD ZL-D24-CBL40# ZL-D24-CBL40# ZL-D24-CBL40#P D4-32TD2 40 ZL-D24-CBL40# ZL-D24-CBL40# ZL-D24-CBL40#P D4-64TD1* 40 ZL-D24-CBL40# ZL-D24-CBL40# ZL-D24-CBL40#P D4-08TA** 11 D4-16TA 20 ZL-D4-CBL20# ZL-D4-CBL20# D4-08TR** 11 F4-08TRS-1**** 20 ZL-D4-CBL20# F4-08TRS-2**** 20 ZL-D4-CBL20# D4-16TR*** 20 ZL-D4-CBL20# ZL-D4-CBL20# F4-04AD 20 ZL-D4-CBL20# F4-04ADS 20 ZL-D4-CBL20# F4-08AD 20 ZL-D4-CBL20# F4-16AD-1 20 ZL-D4-CBL20# F4-16AD-2 20 ZL-D4-CBL20# F4-04DA-1 20 ZL-D4-CBL20# F4-04DA-2 20 ZL-D4-CBL20# F4-08DA-1 20 ZL-D4-CBL20# F4-16DA-1 20 ZL-D4-CBL20# F4-08DA-2 20 ZL-D4-CBL20# F4-16DA-2 20 ZL-D4-CBL20# F4-04DAS-1 20 ZL-D4-CBL20# F4-04DAS-2 20 ZL-D4-CBL20# F4-08THM** 21 F4-08THM-n** 21 F4-08RTD** 20 *The D4-64ND2 and D4-64TD1 modules have two 32-point connectors and require 2 ZIPLink cables and 2 ZIPLink connector modules. **These modules are not supported by the ZIPLink wiring system. ***Caution: The D4-16TR relay outputs are derated not to exceed 2 Amps per point and 4 Amps per common when used with the ZIPLink wiring system. ****The F4-08TRS-1 and F4-08TRS-2 are derated not to exceed 2 Amps per point and 2 Amps per common when used with the ZIPLink wiring system. ZIPLinks Connector specifications begin on page ZIPLinks Cables specifications begin on page Terminal Blocks and Wiring Solutions
7 Step 1 Step 2 Step 3 Step 4 Step 5 Step1: Select Drive GS1 GS2 DuraPulse SureServo Select Drive Select Network Type Protocol Select Type Select Port Cable Type Step3: CLICK DL05 DL06 Step 4: Port Port 2 Port 2 Port 1 Port 2 Step 2:Network Type Protocol GS/DuraPulse/SureServo Drive Wiring Solutions Drive Communication Cable Selection Note: If a type or port is not listed in the selection charts, it does not support modbus RTU. Step1: Select Drive GS1 GS2 DuraPulse SureServo Step 5: Select Cable Type GS-485HD15-CBL GS-485HD15-CBL GS-485HD15-CBL SVC-232RJ12-CBL-2 SVC-232RJ12-CBL-2 SVC-232RJ12-CBL-2 SVC-485HD15-CBL-2 or ( SVC-485RJ12-CBL-2) Feedthrough Connector Module ZL-RTB50 Connecting Cables Part Number Description Price ZL-SVC-CBL50 ZL-SVC-CBL50-1 ZL-SVC-CBL50-2 Step3: D D2-260 D4-450 Step 4: Port Port 2 Port 1 Port 2 Port 1 Step 2: Network Type Protocol Step 5:Cable Type GS-485HD15-CBL-2 Shielded twisted pair cable with 50-pin connectors to connect any SureServo amplifier to a ZL-RTB50 module, 28 AWG, 1.6 ft. (0.5m) Shielded twisted pair cable with 50-pin connectors to connect any SureServo amplifier to a ZL-RTB50 module, 28 AWG, 3.3 ft. (1.0m) Shielded twisted pair cable with 50-pin connectors to connect any SureServo amplifier to a ZL-RTB50 module, 28 AWG, 6.6 ft. (2.0m) FA-CABKIT + GS-485HD15-CBL-2 GS-485HD15-CBL-2 SVC-232RJ12-CBL-2 SVC-232RJ12-CBL-2 ZIPLinks Connector specifications begin on page ZIPLinks Cables specifications begin on page SVC-485HD15-CBL-2 or ( SVC-485RJ12-CBL-2) FA-CBLKIT + SVC-232RJ12-CBL-2 <---> <---> <---> Overview DL05/06 DL105 DL205 DL305 DL405 Field I/O Software C-more HMIs Other HMI AC Drives Motors Steppers/ Servos Motor Controls Proximity Photo Limit Switches Encoders Current Pushbuttons/ Lights Process Relays/ Timers Comm. TB s & Wiring Power Circuit Protection Enclosures Appendix Part Index Terminal Blocks and Wiring Solutions 7
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