Bulletin 1492 I/O Wiring Conversion Systems - PLC to ControlLogix 1756 Product Overview

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1 Bulletin I/O Wiring Conversion Systems - PLC- to ControlLogix Product Overview Bulletin I/O Wiring Conversion System Bulletin to ControlLogix I/O Conversion Modules provide a fast and efficient method for converting Bul. I/O to Bul. I/O. The I/O conversion is accomplished without removing any field wires from the existing Bul. Swing Arm, virtually eliminating the risk of wiring errors. The existing Bul. Swing Arms fit directly onto the edge connector of the Bul. Conversion Modules. The Bulletin Cables are pre-wired and have a connector for the Bul. Conversion Module on one end and a Bul. RTB (Removable Terminal Block) on the other end. The I/O signals are routed through the Bul. Conversion Module and the Bul. Cable to the appropriate terminals on the Bul. I/O module. The I/O Conversion System includes: Conversion Modules (Ex: Cat No: -CM-LD) Cables (Ex: Cat No: -CONACABX) Conversion Mounting Assembly (Ex: Cat No: -MUA-A-A) Table of Contents Conversion Modules and Cables Specifications... - Approximate Dimensions... Wiring Diagrams... See publication -SG* for wiring diagrams and approximate dimensions. Publication A-CAA-EN-P -

2 Bulletin I/O Wiring Conversion Systems - PLC- to ControlLogix Product Overview Conversion Modules and Cables The Bulletin I/O Wiring Conversion System virtually eliminates the time and risk associated with the normal rip and replace rewiring process by using Conversion Modules instead. The Conversion Modules provide the mating connections (edge connectors) to the specific I/O Swing Arms. This allows the field wires to remain attached to the Swing Arm, eliminating the time and risk normally associated with converting from one I/O system to another. The I/O signals are routed through to a connector on the Conversion Module and through the pre-wired Cable to the appropriate terminals on the I/O module via the RTB (Removable Terminal Block) on the other end of the pre-wired Cable. Conversion Modules Pre-wired Cables Conversion Mounting Assembly Conversion Mounting Assembly (Base Plate) Coversion Mounting Assembly (Cover Plate) The Conversion Modules are housed in a Conversion Mounting Assembly Base Plate. This Base Plate has the same mounting footprint and mounting holes as the chassis that it replaces. This eliminates the need to drill and tap new mounting holes in the control cabinet. The Conversion Mounting Assembly Cover Plate covers and protects the Conversion Modules while providing a place to mount the new chassis. The Cover Plate has pre-drilled and tapped mounting holes allowing the new chassis to be mounted in several locations centered, right-justified or left-justified. This eliminates the need to drill and tap new mounting holes in the control cabinet. - Preferred availability cat. nos. are bold. Publication A-CAA-EN-P

3 Bulletin I/O Wiring Conversion Systems - PLC- to ControlLogix Bulletin Conversion Mounting Assembly The Bulletin Conversion Modules must be installed in a Bulletin Conversion Mounting Assembly (see Table below). A complete System Installation Manual ships with the Bulletin Conversion Mounting Assembly. Step : Step : Step : Step : Determine the quantity of each type of Bul. I/O modules used in the Bul. I/O chassis to be converted Select the applicable Bul. conversion modules from Table, Section III Review the Max Slots for I/O and Chassis Width data from the Table below Select a Bul. I/O chassis which has enough I/O slots NOTE: () I/O slots are required in the Bul. chassis for conversions where () Bul. I/O module converts to ()Bul. I/O modules Step : Select the Bul. conversion mounting assembly which has enough conversion module slots. NOTE: () conversion module slots are required in the Bul. conversion mounting assembly for conversions where () Bul. I/O module convert to () Bul. I/O modules. Step : The combined depth of the Bul. conversion mounting assembly with the Bul. chassis mounted on top is. inches (controller w/key) or. inches (controller w/o key). Step : Dimension drawings are included in the System Installation Manual that ships with the Conversion Mounting Assembly. Bulletin Chassis Bulletin Chassis Bulletin Conversion Mounting Assembly Max Slots for I/O -AB -AB -AB -AB Without Power Supply. (). () Chassis Width in. (mm). (). () With Power Supply. (). () Max Slots for I/O -A -A -A -A -A -A -A -A Chassis Width in. (mm). (). (). (). (). (). (). () Max Slots for Conversion Modules -MUAB-A-A -MUAB-A-A -MUA-A-A -MUA-A-A Chasis Width in. (mm) -AB is not listed as it is used for inch wide instrumentation panels. Notice that the Chassis Width sometimes exceeds the Chassis Width, with or without the Power Supply. The Cover-Plate of the Conversion Mounting Assembly allows the Chassis to be Left justified, Right justified or Centered. A complete System Installation Manual ships with the Conversion Mounting Assembly.. (). (). (). (). () Publication A-CAA-EN-P -

4 Bulletin I/O Wiring Conversion Systems - PLC- to ControlLogix Table A - Digital Inputs Step : Step : Step : Step : In Column, find the of the Bulletin Digital I/O module. In column, find the of the compatible Bulletin Digital I/O module. In some cases more than one module exists. Review the matrix carefully and review the I/O module installation manuals to determine full compatibility. In column, find the of the Bulletin Conversion Module. In column, find the of the Bulletin Cable. Bulletin Conversion Module Bulletin Cable Bulletin Bulletin Digital I/O Module Digital I/O Module -IA -IA -CM-LD -CXE -IA -IA -CM-LD -CXE -IAD -IA -CM-LD -CONCABX -IAD -IHI -CM-LD -CONCABY -IAN -IA -CM-LD -CONCABZ -IB -IB -CM-LD -CXE -IBD -IB -CM-LD -CONCABX -IBN -IB -CM-LD -CONCABZ -IC -IC -CM-LD -CXE -ICD -IC -CM-LD -CONCABX -ID -IAI -CM-LD -CXL -ID -IMI -CM-LD -CXL -ID -IAI -CM-LD -CONCABY -ID -IHI -CM-LD -CONCABY -IG -IG -CM-LA -CXS -IGD -IG -CM-LD -CONCABX -IH -IC -CM-LD -CXE -IM -IMI -CM-LD -CXH -IMD -IMI -CM-LD -CONCABY -IN -IN -CM-LD -CXE -IND -IN -CM-LD -CONCABX -IND -IN -CM-LD -CONCABX -IQ -IBI -CM-LD Sink -CXK -IQ -IBI -CM-LD Source -CXJ -IQ -IBI -CM-LD -CONCABY -IT -IB -CM-LD -CXE -IV -IV -CM-LD -CXG -IVN -IV -CM-LD -CONCABZ The in the indicates cable length of the Bulletin cable. The recommended length of. M is listed, additional lengths are listed below..m Cable = -CONCAB_.M/.M Cable= -CX_.M/.M Cable = -CX_.M/.M Cable = -CX_ To understand any issues concerning I/O module compatibility refer to the conversion module wiring diagrams and the Installation Manuals for the specific I/O modules involved (with particular attention to the specification and wiring instructions). These Digital I/O Modules use a Swing Arm that only mounts to these Analog I/O Conversion Modules, which will therefore be used to provide for these Digital I/O conversions. - Publication A-CAA-EN-P

5 Bulletin I/O Wiring Conversion Systems - PLC- to ControlLogix Table B - Digital Outputs Step : In Column, find the of the Bulletin Digital I/O module. Step : In column, find the of the compatible Bulletin Digital I/O module. In some cases more than one module exists. Review the matrix carefully and review the I/O module installation manuals to determine full compatibility. Step : In column, find the of the Bulletin Conversion Module. Step : In column, find the of the Bulletin Cable. Bulletin Digital I/O Module Bulletin Digital I/O Module Bulletin Conversion Module Bulletin Cable -OA -OAE -CM-LD -CONCABU -OAD -OA -CM-LD -CONCABX -OAN -OA -CM-LD -CONCABS -OB -OBD -CM-LD -CXF -OBD -OBE -CM-LD -CONCABX -OBD -OC -CM-LDF -CONCABS -OBDS -OBE -CM-LD -CONCABX -OBN -OB -CM-LDF -CONCABZ -OC -OC -CM-LD -CONCABV -OD -OAI -CM-LD -CXM -OD -OAI -CM-LDF -CONCABY -ODD -OAI -CM-LDF -CONCABY -ODZ -OAI -CM-LD -CXP -OG -OG -CM-LA -CXS -OGD -OG -CM-LD -CONCABX -OM -OA -CM-LD -CXG -OMD -OA -CM-LD -CONCABX -ON -ON -CM-LD -CONCABW -OND -ON -CM-LD -CONCABS -OQ -OBI -CM-LA -CXT -OQ -OBI -CM-LDF -CONCABY -OR -OAI -CM-LD -CXR -OVN -OVE -CM-LD -CONCABS -OW -OXI -CM-LD -CONCABY -OW -OWI -CM-LD -CONCABY -OWNA -OWI -CM-LD -CONCABS -OY -OXI -CM-LD -CONCABY -OYL -OXI -CM-LD -CONCABY -OZ -OXI -CM-LD -CONCABY -OZL -OXI -CM-LD -CONCABY The in the indicates cable length of the Bulletin cable. The recommended length of. M is listed, additional lengths are listed below..m Cable = -CONCAB_.M/.M Cable= -CX_.M/.M Cable = -CX_.M/.M Cable = -CX_ The two modules must be located directly next to each other in the chassis. The "F" at the end of the I/O Conversion Module Catalog Number indicates it is fused to match the functionality of the module being replaced. To understand any issues concerning I/O module compatibility refer to the conversion module wiring diagrams and the Installation Manuals for the specific I/O modules involved (with particular attention to the specification and wiring instructions). These Digital I/O Modules use a Swing Arm that only mounts to these Analog I/O Conversion Modules, which will therefore be used to provide for these Digital I/O conversions. Publication A-CAA-EN-P -

6 Bulletin I/O Wiring Conversion Systems - PLC- to ControlLogix Table - Analog Inputs and Outputs Step : In Column, find the of the Bulletin Analog I/O module. Step : In column, find the of the compatible Bulletin Analog I/O module. In some cases more than one module exists. Review the matrix carefully and review the I/O module installation manuals to determine full compatibility. Step : In column, find the of the Bulletin Conversion Module. Step : In column, find the of the Bulletin Cable. Bulletin Bulletin Description -IFE -IF -IFF -IF Bulletin Conversion Module Bulletin Cable Diff Current -CM-LA -CONACABD Diff Voltage -CM-LA -CONACABC Sgl End Current -CM-LA -CONACABB Sgl End Voltage -CM-LA -CONACABA Diff Current -CM-LA -CONACABD Diff Voltage -CM-LA -CONACABC Sgl End Current -CM-LA -CONACABB Sgl End Voltage -CM-LA -CONACABA -IFI Current -CM-LA -CONACABK -IL (-ch) Voltage -CM-LA -CONACABL (-ch) -IFI Current -CM-LA -CONACABT ( x ch) Voltage -CM-LA -CONACABT -IR -IRI -CM-LA -CONACABF -IXE -ITI -CM-LA -CONACABG -IXHR -ITI -CM-LA -CONACABG -OFE -OFVI -CM-LA -CONACABE -OFE -OFCI -CM-LA -CONACABE To understand any issues concerning I/O module compatibility refer to the conversion module wiring diagrams and the Installation Manuals for the specific I/O modules involved (with particular attention to the specification and wiring instructions). The in the indicates cable length of the Bulletin cable. The recommended length of. M is listed, additional lengths are listed below..m Cable = -CONCAB_ - Publication A-CAA-EN-P

7 Bulletin I/O Wiring Conversion Systems - PLC- to ControlLogix Bulletin -N High Resolution Isolated Analog I/O Modules The Bulletin -N High Resolution Analog I/O modules were designed to be used with Bulletin -RTPs (Remote Termination Panels) and connected by a ft or ft cable ( -NC or -NC). The conversion of the Bul. -N Series I/O to a Bul. ControlLogix I/O can be accomplished without the removal of any field wires from the existing Bul. -RTPs. Simply replace the () existing Bul. cables with () of the following Bul. cables in the tables below. Each of these new Bul. cables has a connector on one end that attaches directly to the existing Bul. -RTP and a Bul. RTB (Removable Terminal Block) on the other end for connection to the Bul. ControlLogix I/O module. Step : In Column, find the of the Bul. Digital I/O module. Step : In column, find the of the compatible Bul. Digital I/O module. In some cases more than one module is required. Review the matrix carefully and review the I/O module installation manuals to determine full compatibility. Step : In column, find the Cat. No(s). and descriptions of the Bul. Cables required. Please Note: These conversions do not require the use of the conversion mounting assemblies or conversion modules. Table - Conversion Cables for Bulletin -N Series I/O Bulletin Bulletin Bulletin Cable Description Replaces Cables -NOC -OFCI Current, Isolated -CONACABN A and B -NOC -OF Current, Non-Isolated -CONACABN A and B -NIS -IFCIS Current -CONACABN A and B -IFI Current -CONACABN A and B -IFI Voltage -CONACABN A and B -NIV Current -CONACABN A or B -IFI Voltage -CONACABN A or B -NR -IRI RTD -CONACABN A and B -NT -ITI Thermocouple -CONACABN A and B -NOV -OFVI Voltage -CONACABN A and B -NIV -IFI Voltage -CONACABN A and B -NT -ITI Thermocouple -CONACABN A and B To understand any issues concerning I/O module compatibility refer to the Installation Manuals for the specific I/O modules involved. -CONACABN has () connectors on one end for the RTP, so only () Cable is required. Three conversions are possible using these two cables - ( Voltage) or ( Current) or ( Voltage & Current) These catalog numbers are for a.m cable length. A.M cable is also available. Change the numerals in the middle of the catalog number from "" to "" (Example: -CONACABN becomes -CONACABN). Only cables can be used at one time. Each cable attaches to of the connectors on the existing RTP module. Each cable converts of the Bul. channels to of the channels. The other end of the cable attaches to of the new Bul. modules. Table - Conversion Cables for Bulletin -N Series I/O Combination Modules Bulletin Bulletin Bulletin Cables Description -NIVR -NIVR -NIVT Replaces Cable -IRI RTD -CONACABN B -IFI Voltage -CONACABN A -IRI RTD -CONACABN B -IFI Current -CONACABN A -ITI Thermocouple -CONACABN B -IFI Voltage -CONACABN A -ITI Thermocouple -CONACABN B -NIVT -IFI Current -CONACABN A To understand any issues concerning I/O module compatibility refer to the Installation Manuals for the specific I/O modules involved. Two conversions are possible using these two cables - ( Voltage & RTD) or ( Current & RTD) Two conversions are possible using these two cables - ( Voltage & Thermocouple) or ( Current & Thermocouple) These catalog numbers are for a.m cable length. A.M cable is also available. Change the numerals in the middle of the catalog number from "" to "" (Example: -CONACABN becomes -CONACABN). Only cables can be used at one time. Each cable attaches to of the connectors on the existing RTP module. Each cable converts of the Bul. channels to of the channels. The other end of the cable attaches to of the new Bul. modules. Publication A-CAA-EN-P -

8 Bulletin I/O Wiring Conversion Systems - PLC- to ControlLogix Specifications Conversion Module Specifications Specifications Dimensions (H x D x W) Approximate Shipping Weight (module dependant, refer to installation manual) Storage Temperature Operating Temperature Operating Humidity Non-operating Shock Operating Operational Vibration Agency Certifications Value x. x. mm (. x. x. in.) g (. lb) C (-...+ F)...+ C (+...+ F)...% at + C (+ F) g g g at... Hz UL Classified (UL File No. E) CE Certifications Compliant for all applicable directives Pollution Degree Environmental Rating IP Operating specifications are when installed in the conversion system base and cover plate assembly. - Publication A-CAA-EN-P

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