Grade Control. GRADE CONTROL SYSTEMS Topcon. MOTOR GRADER 3D-GPS+, mmgps Plug-and-Play. HYDRAULIC EXCAVATOR X63 3D-GPS+ Plug-and-Play

Transcription

1 GRADE CONTROL SYSTEMS Topcon Grade Control CRAWLER DOZER 3D-MC 2 Plug-and-Play HYDRAULIC EXCAVATOR X63 3D-GPS+ Plug-and-Play MOTOR GRADER 3D-GPS+, mmgps Plug-and-Play PHOTOS MAY INCLUDE OPTIONAL EQUIPMENT

2 3d-gPs+, mmgps Plug-and-PlaY for Motor graders Grade Control Systems: Topcon 3D-GPS+ Automatic Grade Control System Komatsu motor graders offer excellent grading performance with their smooth precise hydraulics and long wheelbases. Want More? For road building, site work, contour grading, or any other complex surface grading requirements, put 3D-GPS+ to work. This 3D technology transfers grade information to the operator through a simple user interface to get you to grade - without the system needing grade stakes. To make sure the investment you make today will work for you in the future, Topcon employs their Building Block Design. This allows you to add new sensors, utilize new technologies, such as mmgps, and work within GPS networks without ever having to upgrade or purchase a new system. Features Rugged color touch-screen control box displays blade position and distance to design Real-time cut/fill mapping move material only once Backwards compatibility with existing Topcon grade control systems Easy user interface which allows for quick, accurate entry of offsets for cutting sub-grade Benefits Increase grading productivity significantly System operation doesn't require grade stakes Control materials to your advantage Complete projects on time or ahead of schedule mmgps Laser Zone Automatic Grade Control System Millimeter GPS combines the advantages of laser (high vertical accuracy) with GPS (3D) into one versatile and easy-to-use system. Unlike any other laser technology, the PZL-1 transmitter sends out a wall of light 33' tall and up to 2,000' in diameter. Simply add the PZS-MC machine control sensor to your existing GPS+ system, and watch your GPS vertical accuracy shrink down to numbers you never imagined before. You can link up to four PZL-1 transmitters for a total of 8,000' horizontally and 132' vertically. Unlike with total stations, multiple machines and man rovers run off one transmitter. 33 ft. (10 m.) 1,000 ft. (600 m.) Features Patented technology combines the advantages of both laser technology and GPS Large working range: up to 8,000' horizontal and 132' vertical Works with existing Topcon grade control systems Control multiple machines and rovers at the same time Very user-friendly Benefits Vertical accuracy of lasers, 3D capability of GPS Lower investment one system works for rough and finish grade Grade to tighter tolerances and eliminate high-cost material overruns Finish grade 24/7 even with minimal satellite coverage 2

3 motor Graders Komatsu Motor Graders With Plug-and-Play + Topcon Grade Control Systems = Real Productivity On Your Job Site Komatsu Plug-and-Play Equipped Machine Topcon Grade Control System Providing machine content needed to transfer an existing Topcon Machine Control System from another machine or to install a new system. It s plug-and-play easy! Includes required hydraulics, wiring, and mounting provisions. Delivering excellent performance with cutting-edge technology for a robust field-proven solution to achieve the results you ve only dreamed of. Typical Motor Grader Plug-and-Play Components Typical Topcon 3D-GPS+ / mmgps System Components Mount MC-R3 Mount GX-60 Mount Auto/ Manual Switches Whip GPS / mmgps GX-60 Control Box Coiled Cables MC-R3 Receiver Vibration Pole Main Fall Slope EPC Hydraulic Valve Mast Mounts Junction Boxes Full Vehicle Wiring Harness Rotation Intelligent Blade-Bucket Control System What s in a logo? The ib logo signifies Komatsu s commitment to intelligent blade-bucket control system technology. Komatsu machines are specifically designed for integrating intelligent blade-bucket control system technologies to optimize machine productivity and improve your bottom line. Designed, tested, and validated for proven results now and into the future that s Komatsu intelligent blade-bucket control system technology. 3

4 3d-MC 2 Plug-and-PlaY for Crawler dozers Grade Control Systems: Topcon Twice The Speed, Twice The Accuracy Komatsu dozers are known as exceptional performing machines given their first rate hydraulic controls, low centers of gravity, long track on ground, and wide track gauges. These features make Komatsu dozers the perfect platform to harness Topcon s 3D-MC 2 automatic grade control system to achieve the grading performance you only dreamed of. Now 3D-MC 2 takes 3D-GPS+ machine control to a whole new level making your Komatsu dozer a highspeed, high-accuracy finishing tool! The secret to 3D-MC 2 s performance is a combination of a revolutionary new 3D-MC 2 sensor along with new control algorithms. And, to harness the capabilities of this technology is Topcon s familiar, easy to use operator interface. Conventional 3D system 3D-MC 2 system 3D-MC 2 will drastically change the role your dozer plays on a typical job site, and in some cases it may even replace the need for a motor grader. That means less machine operating time, translating into less fuel, less wear on a machine and most importantly, more time that can be spent working in other areas or job sites. Benefits Great performance at higher speeds Smoothness and grading accuracy comparable to motor graders Same easy-to-use interface as previous Topcon machine automation systems Productivity that you will have to see to believe How It Works 3D-MC 2 combines the GX-60 control box, GPS+ antenna, MC-R3 receiver, and innovative new inertial sensor all paired with advanced new controlling software. This new configuration measures the X,Y,Z position as well as the roll, pitch, yaw, and acceleration of the dozer to provide the most stable and responsive control system possible. The 3D-MC 2 Advantage Fine grading with a dozer has been typically done in first gear. Not anymore. Now you can move more material at higher speeds and at a tighter accuracy with one machine. That s the 3D-MC 2 advantage. The 3D-MC 2 sensor tracks and predicts blade movements in all directions - making for a fast, stable, and responsive control system. 4

5 Crawler dozers Komatsu Dozers With Plug-and-Play + Topcon Grade Control Systems = Real Productivity On Your Job Site Komatsu Plug-and-Play Equipped Machine Topcon Grade Control System Providing machine content needed to transfer an existing Topcon Machine Control System from another machine or to install a new system. It s plug-and-play easy! Includes required hydraulics, wiring, and mounting provisions. Delivering excellent performance with cutting-edge technology for a robust field-proven solution to achieve the results you ve only dreamed of. Typical Dozer Plug-and-Play Components Typical Topcon 3D-MC 2 System Components Junction Box GX-60 Mount Auto/ Manual Switch Base MC-R3 Mount GPS Whip Vibration Pole MC-R3 Receiver Coiled Cables 3D-MC 2 & Bracket GX-60 Control Box Blade Bosses Mast Mount & T-Post Full Vehicle Wiring Harness EPC Hydraulic Valve What is Stakeless Grading? What s the greatest source of delay on your jobs? Placing, and replacing stakes has been a necessary headache in construction, until now. GPS machine control combines two fantastic technologies, Satellite Positioning and Digital 3D models, so that your machine operators can see themselves moving on the site plan in real time, with cut/ fill information constantly displayed anywhere. This gives them much more information than stakes can, and faster. And now, one grade checker can work the whole site because the machines are independent. Everyone knows exactly where they are, and they have all the job information at their fingertips! That s stakeless grading! 5

6 X63 3D-GPS+ PLUG-AND-PLAY FOR EXCAVATORS X63 3D-GPS+ Indicate Grade Control System The X63 can even keep your excavator productive when waiting for a new 3D model or a change order to an existing model. Grade Control Systems: Topcon It s time to experience X63 3D-GPS+ grade control for excavators. It's the perfect addition to your Komatsu excavator, which already offers class-leading stability, power, and smooth/fast Closed Center Load Sensing (CLSS) hydraulics. Whether working in deep cuts, under water, or on steep slopes, the X63 system will allow the operator to guard against over-excavation and costly material overruns. Excavating has never been easier or faster. The X63 uses 360 tilt sensors to track the position of the bucket, and the state-of-the art GPS+ technology to provide precise position information. The bright, color touchscreen control box displays bucket position in real time, providing the operator complete control. Select a variety of screen views from plan, profile, cross section, or the popular cut/fill scrolling tape indicator. Freedom Topcon has a long history of leadership in machine control. They build a wide variety of sensors, each of which has applications where it is clearly the best choice. Want to use a laser? A sonic system? Need the high accuracy of a total station? Want to blend your sensors on a single machine? Topcon allows what they call Freedom: you choose the sensor type(s) best suited to your application, plug them in to your Topcon machine control system, and off you go. Topcon s component-based system takes it all in stride, so you can too. Features Touch-screen control box displays real-time bucket position Color coded Cut/Fill indicators for quick grade reference Operator selectable screen views: plan, profile, cross section and grade indicators X63 works in 3D and 2D mode - use in all jobsite applications Store up to six different bucket pre-sets Constant visibility of bucket orientation Benefits Dramatically lower over excavation and costly material overruns Dramatically increase productivity Components compatible with your other Topcon systems Underwater and blind excavation no longer a problem 6

7 Hydraulic excavators Komatsu Excavators With Plug-and-Play + Topcon Grade Control Systems = Real Productivity On Your Job Site Komatsu Plug-and-Play Equipped Machine Topcon Grade Control System Providing machine content needed to transfer an existing Topcon Machine Control System from another machine or to install a new system. It s plug-and-play easy! Includes required hydraulics, wiring, and mounting provisions. Delivering excellent performance with cutting-edge technology for a robust field-proven solution to achieve the results you ve only dreamed of. Typical Excavator Plug-and-Play Components Typical Topcon X63 3D-GPS+ System Components Work Equipment Wiring GX-60 Mount Radio Base GPS Mounts Work Equipment s Whip GX-60 Control Box GPS s Body MC-R3 Receiver Work Equipment Mounts Body Mount MC-R3 Mount Vehicle Wiring Harness Network Ready Most users rely on their own base stations for the necessary correction signal that makes GPS+ so amazingly accurate. But pre-existing networks are spreading rapidly. If there s one in your area, you can dial in through your built-in cell modem, and spare the expense of purchasing and maintaining your own base station. Topcon grade control systems are designed to run from either base stations or network signals, so you have the freedom to choose the solution that fits your needs. 7

8 BENEFITS YOU CANNOT AFFORD TO IGNORE Komatsu Plug-and-Play Equipped Machine Topcon Grade Control System Grade Control Systems: Topcon Unparalleled Komatsu Quality & Performance Designed to optimally integrate Topcon grade control technology Durability you expect and rely on from Komatsu Tested and developed to provide superior performance Increased Productivity Complete the grading for your job FASTER No waiting for surveyors to place stakes, check grade Reduce material costs by tightly controlling base layer thickness Do more with fewer machines and operators Make all your operators more effective Increased Quality Boost the accuracy of the final grade Meet project grade tolerance targets without rework No more guessing grade between stakes Move material only once, placing it exactly where needed Komatsu Machines With Plug-and-Play + Topcon Grade Control Systems = Real Productivity On Your Job Site AESS Komatsu America Corp. Printed in USA D09(500)OSP 9/11 (EV-1) Materials and specifications are subject to change without notice Komatsu America Corp. is an authorized licensee of Komatsu Ltd. is a registered trademark of Komatsu Ltd., Japan KOMTRAX is a registered trademark of Komatsu America Corp. ib is a registered trademark of Komatsu Ltd., Japan All other trademarks are registrations of respective owners