5.4. Motor Protection and Monitoring. Contents. C440/XT Electronic Overload Relay. Overload Relays. Features and Benefits

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1 .4 440/XT Electronic Overload Relay 440/XT Electronic Overload Relay Product Description Eaton s new electronic overload relay (EOL) is the most compact, highfeatured, economical product in its class. Designed on a global platform, the new EOL covers the entire power control spectrum including NEM, IE and DP contactors. The NEM and DP versions are offered with the 440 designation while the IE offering has the XT designation. The electronic design provides reliable, accurate and value driven protection and communications capabilities in a single compact device. It is the flexible choice for any application requiring easy-touse, reliable protection. Eaton has a long history of innovations and product development in motor control and protection, including both traditional NEM, as well as IE control. It was from this experience that the 440 was developed, delivering new solutions to meet today s demands. 440 is a self-powered electronic overload relay available up to 17 as a self contained unit. With external Ts, 440 can protect motor up to 100 FL. vailable add-on accessories include remote reset capability and communication modules for Modbus RTU, DeviceNet, PROFIUS, Modbus TP, EtherNet/IP and HTTP web services all with I/O options. ontents Description XT IE Freedom /XT Electronic Overload Relay Standards and ertifications atalog Number Selection Product Selection ccessories Technical Data and Specifications Dimensions Power Xpert 44 Motor Management Relay... MP MP IQ Page V-T-0 V-T-4 V-T-6 V-T-7 V-T-9 V-T-64 V-T-70 V-T-76 V-T-80 V-T-107 V-T-131 V-T-133 V-T-13 Features and enefits Features Reliable, accurate, electronic motor protection Easy to select, install and maintain ompact size Flexible, intelligent design Global product offering available with NEM, IE and DP power control Size/Range road FL range ( ) Selectable trip class (10, 10, 20, 30) Direct mounting to NEM, IE and DP contactors Most compact electronic overload in its class Motor ontrol Two 600 alarm (NO) and fault (N) contacts Test/Trip button Motor Protection Thermal overload Phase loss Selectable (ON/OFF) phase imbalance Selectable (ON/OFF) ground fault User Interface Large FL selection dial Trip status indicator Operating mode LED DIP switch selectable trip class, phase imbalance and ground fault Selectable uto/manual reset Feature Options Remote reset 120 Vac 24 Vac 24 Vdc Tamper-proof cover ommunications modules Modbus RTU RS-48 DeviceNet with I/O PROFIUS with I/O Modbus RTU with I/O Ethernet IP with I/O Modbus TP with I/O Volume Motor ontrol and Protection E September V-T-

2 .4 Motor Protection and Monitoring enefits Reliability and Improved Uptime 440 provides the users with peace of mind knowing that their assets are protected with the highest level of motor protection and communication capability in its class Extends the life of plant assets with selectable motor protection features such as trip class, phase imbalance and ground fault Protects against unnecessary downtime by discovering changes in your system (line/load) with remote monitoring capabilities Status LED provides added assurance that valuable assets are protected by indicating the overload operational status Flexibility vailable with NEM, IE and DP contactors Improves return on investment by reducing inventory carrying costs with wide FL adjustment (:1) and selectable trip class Design incorporates built-in ground fault protection thus eliminating the need for separate Ts and modules Flexible communication with optional I/O enables easy integration into plant management systems for remote monitoring and control vailable as an open component and in enclosed control and motor control center assemblies Monitoring apabilities Individual phase currents RMS verage three-phase current RMS Thermal memory Fault indication (overload, phase loss, phase imbalance, ground fault) Safety IP 20 rated terminal blocks vailable in Eaton s industry leading FlashGard Ms Tested to the highest industry standards such as UL, S, E and IE RoHS compliant Standards and ertifications UL S E NEM IE/EN VDE 0660 ISO (EN94-1) RoHS TEX directive 94/9/E Equipment Group 2, ategory 2 Electronic Overload Education Description Definition ause Effect if not Protected 440/XT Protection Motor Protection Thermal overload Overload is a condition in which current draw exceeds 11% of the full load amperage rating for an inductive motor. n increase in the load or torque that is being driven by the motor. low voltage supply to the motor causes the current to go high to maintain the power needed. poor power factor causing above normal current draw. Increase in current draw leads to heat and insulation breakdown, which can cause system failure. Increase in current can increase power consumption and waste valuable energy. Ground fault line to ground fault. current leakage path to ground. n undetected ground fault can burn through multiple insulation windings, ultimately leading to motor failure, not to mention risk to equipment or personnel Imbalanced phases (voltage and current) Phase loss current (single-phasing) Uneven voltage or current between phases in a three-phase system. One of the three-phase voltages is not present. When a three-phase load is powered with a poor quality line, the voltage per phase may be imbalanced. Multiple causes, loose wire, improper wiring, grounded phase, open fuse, and so on. Imbalanced voltage causes large imbalanced currents and as a result this can lead to motor stator windings being overloaded, causing excessive heating, reduced motor efficiency and reduced insulation life. Single-phasing can lead to unwanted motor vibrations in addition to the results of imbalanced phases as listed above. Thermal trip behavior is defined by UL, S and IE standards. Trip class is settable from 10, 10, 20, 30 Fixed protective setting that takes the starter offline if ground fault current exceeds 0% of the FL dial setting, that is, if the FL dial is set to 12, the overload relay will trip if the ground current exceeds 6. Fixed protective setting that takes the starter offline if a phase drops below 0% of the other two phases. Fixed protective setting that takes the starter offline if a phase drops below 0% of the other two phases. V-T-6 Volume Motor ontrol and Protection E September

3 .4 atalog Number Selection XT Electronic Overload Relay IE 1 Designation XT = XT line of IE control 440 Electronic Overload Relay NEM 2 Notes 1 See Page V-T-9 for Product Selection. 2 See Page V-T-61 for Product Selection. 3 On non-gf version only. Type OE = Electronic overload relay Device Type 440 = Electronic overload relay XT OE 1P6 S S Overload Range 1P6 = = = P6 = = = = = = ontactor Frame = 4 mm = 4 mm D = mm 100 = F, G = 10 mm 17 = 3 17 G, H = 10 mm S F1 Frame Size = 4 mm = mm = 110 mm Feature Set 1 = Standard 2 = Ground fault sensing Reset Type = Selectable uto/manual Mounting lank = Direct to contactor P = Pass-Through S = Separate mount (Frames and G only) Trip Type S = Selectable lass 10, 10, 20, 30 GS = Ground fault with selectable lass 10, 20 Overload Range 1P6 = = = = = = ontactor Size F00 = Freedom Size 00 F0 = Freedom Size 0 F1 = Freedom Size 1 F2 = Freedom Size 2 F3 = Freedom Size 3 F4 = Freedom Size 4 X = Separate mount PX = Pass-Through Trip lass S = Selectable 10 3, 10, 20, 30 3 Volume Motor ontrol and Protection E September V-T-7

4 .4 Motor Protection and Monitoring Freedom Series NEM Starters with 440 Electronic 1 = = = D = G = K = M = N = S = Device Type = Starter Device ssembly onfiguration 1 = Non-reversing = Reversing ontactor Frame Size NEM Size ontinuous mperes Standard N = NEM OLR Type 9 = Starter w/440 EOLR NEM Enclosure N = Open N 1 9 N 0 E 00 For Starters Starter Mounting Option 0 = Horizontal Notes 1 See Page V-T-62 for Product Selection. 2 NEM Sizes 00 and 0 only. 3 NEM Sizes 00 and 0 only. Sizes 1 3 are 24/60 only. 4 NEM Size starter available with panel mounted Ts. Starter shipped as an assembled unit with overload relay (440100SELX or SELX). 440 OLR Designation (FVNR and FVR only) E = Standard feature set SEL Reset, SEL lass (10, 10, 20, 30) G = Ground fault feature set SEL Reset, SEL lass (10, 20) oil Suffix Suffix Volts and Hertz = 120/60 or 110/0 = 240/60 or 220/0 = 480/60 or 440/0 D= 600/60 or 0/0 E= 208/60 H= 277/60 J= /60 2 K= 240/0 L= /0 N= 0/0 T= 24/60, 24/0 3 U= 24/0 V= 32/0 W= 48/60 Y= 48/0 440 FL Range (FVNR and FVR only) NEM Size 00 1P6 = = =4 20 NEM Size 0 1P6 = = =4 20 NEM Size 1/1 1P6 = = = =9 4 NEM Size 2 00 = = =9 4 NEM Size = NEM Size 4/4 140 = NEM Size = V-T-8 Volume Motor ontrol and Protection E September

5 .4 Product Selection XT Electronic 4 mm XT for Direct Mount 4 mm XT for Direct Mount with Ground Fault XT Electronic for Direct Mount to XT ontactors For Use with XT ontactor Frame D F For Use with ontactor XTE007, XTE009, XTE012, XTE01 XTE018, XTE02, XTE032 XTE040D, XTE00D, XTE06D, XTE072D XTE080F, XTE09F, XTE11G, XTE10G, XTE170G Overload Range (mps) ontact Sequence Frame Size XT Electronic with Ground Fault for Direct Mount to XT ontactors uxiliary ontact onfiguration Type atalog Number mm NO-N ZE12-1,6 XTOE1P6S 1 ZE12- XTOE00S ZE12-20 XTOE020S mm NO-N ZE32-1,6 XTOE1P6S 1 ZE32- XTOE00S ZE32-20 XTOE020S 9 4 ZE32-4 XTOE04S mm NO-N ZE6-4 XTOE04DS mm ZE6-100 XTOE100DS mm NO-N ZE XTOE100GS G XTE11G, mm NO-N ZE XTOE100GS XTE10G, XTE170G mm ZE10-17 XTOE17GS H XTE18H mm NO-N ZE22-17 XTOE17HS For Use with XT ontactor Frame D F For Use with ontactor XTE007, XTE009, XTE012, XTE01 XTE018, XTE02, XTE032 XTE040D, XTE00D, XTE06D, XTE072D XTE080F, XTE09F, XTE11G, XTE10G, XTE170G Overload Range (mps) ontact Sequence Frame Size uxiliary ontact onfiguration Type atalog Number mm NO-N ZE12-1,6-GF XTOE1P6GS 1 ZE12--GF XTOE00GS ZE12-20-GF XTOE020GS mm NO-N ZE32-1,6-GF XTOE1P6GS 1 ZE32--GF XTOE00GS ZE32-20-GF XTOE020GS 9 4 ZE32-4-GF XTOE04GS mm NO-N ZE6-4-GF XTOE04DGS mm ZE6-100-GF XTOE100DGS mm NO-N ZE GF XTOE100GGS G XTE11G, mm NO-N ZE GF XTOE100GGS XTE10G, XTE170G mm ZE10-17-GF XTOE17GGS H XTE18H mm NO-N ZE22-17-GF XTOE17HGS Volume Motor ontrol and Protection E September V-T-9

6 .4 Motor Protection and Monitoring 1 6 OL with Ts 4 mm XT for Separate Mount XT Electronic for use with Large Frame XT ontactors (L R) 1 Use Ts and 1 XT overload relay. T kit does not include overload relay (order separately). XT ontactor Frame For Use with IE ontactor mp Range (-3) T Range (mps) Description XT Electronic for Separate Mount XT Electronic Overload Relay for Pass-Through Design Pass-through design does not include any lugs to land wires. Terminate motor leads directly on contactor. T Kit atalog Number Terminal Size L, M : panel-mount T kit with integrated lugs ZE-XT kcmil (2) 20 kcmil 3/0 u/l M, N : panel-mount T kit with integrated, pass through holes N : panel-mount T kit with integrated, pass through holes R : panel-mount T kit with integrated, pass through holes Overload Range (mps) Frame Size ontact Sequence Type Overload Relay atalog Number ZE-XT600 ZE-XT1000 ZE-XT100 Overload Relay with Ground Fault atalog Number mm ZE32-1.6/KK XTOE1P6SS XTOE1P6GSS 1 ZE32-/KK XTOE00SS XTOE00GSS ZE32-20/KK XTOE020SS XTOE020GSS 9 4 ZE32-4/KK XTOE04SS XTOE04GSS mm ZE10-100/KK XTOE100GSS XTOE100GGSS mm ZE10-17/KK XTOE17GSS XTOE17GGSS Overload Range (mps) Frame Size ontact Sequence Type Overload Relay atalog Number Overload Relay with Ground Fault atalog Number mm ZE10-17/PT XTOE17GSP XTOE17GGSP (2) 70 kcmil 3/0 u/l (3) 70 kcmil 3/0 u/l (4) 70 kcmil 1/0 u/l Overload Relay atalog Number XTOE00SS XTOE00SS XTOE00SS XTOE00SS V-T-60 Volume Motor ontrol and Protection E September

7 Electronic 4 mm 440 for Direct Mount 1 OL with Ts 4 mm 440 for Separate Mount 440 Electronic for Direct Mount to Freedom Series ontactors For Use with Freedom NEM ontactor Size 440 Electronic for use with NEM ontactors Sizes 8 Use Ts and overload relay. T kit does not include overload relay (order separately). 440 Electronic for Separate Mount 440 Electronic for Pass-Through Design Notes For Use with ontactor 1 Overload Range (mps) Standard Feature Set atalog Number Standard Feature Set with Ground Fault atalog Number 00 N1N3_ P6SF P6SF SF SF SF SF00 0 N1N3_ P6SF P6SF SF SF SF SF0 1 N1DN3_ P6SF P6SF SF SF SF SF SF SF1 2 N1GN3_ SF SF SF SF SF SF2 3 N1KN3_ SF SF3 4 N1NN3_ SF SF4 For Use with NEM ontactor Size T Range (mps) Description : panel-mount T kit with integrated, pass through holes : panel-mount T kit with integrated, pass through holes : panel-mount T kit with integrated, pass through holes : panel-mount T kit with integrated, pass through holes Overload Range Frame Size Overload Relay atalog Number T Kit atalog Number 2 ZE-XT300 ZE-XT600 ZE-XT1000 ZE-XT100 Overload Relay with Ground Fault atalog Number mm 44011P6SX 44021P6SX SX SX SX SX SX SX mm SX SX mm SX SX Overload Range Frame Size Overload Relay atalog Number Overload Relay with Ground Fault atalog Number mm SPX SPX 3 17 XTOE17GSP XTOE17GGSP 1 N1 contactor listed is non-reversing with a 120 Vac coil. For more options, see Tab 2 in this volume, section ZE kits are not recommended for use with 440 overload relays with ground fault option. Terminal Size 70 kcmil (2) 20 kcmil 3/0 u/l (2) 70 kcmil 3/0 u/l (3) 70 kcmil 3/0 u/l (4) 70 kcmil 1/0 u/l Overload Relay atalog Number SX SX SX SX Volume Motor ontrol and Protection E September V-T-61

8 .4 Motor Protection and Monitoring Type N19/9 Freedom Series Starters Type N19/9 Freedom Series Starters with 440 Electronic NEM Starter Non-Reversing and Reversing Maximum UL Horsepower ontinuous Service Limit Three-Pole Three-Pole NEM mpere urrent Rating Single-Phase Three-Phase Non-Reversing 12 Reversing 12 Size Rating (mps) 11 V 230 V 208 V 240 V 480 V 600 V atalog Number atalog Number / /2 1-1/2 2 2 N19N0_ E _ N9N0_ E _ N19N0_ E _ N9N0_ E _ /2 7-1/ N19DN0_ E _ N9DN0_ E _ / N19GN0_ E _ N9GN0_ E _ N19KN0_ E _ N9KN0_ E _ N19NN0_ E _ N9NN0_ E _ N19SN0_ E _ N9SN0_ E _ Type N19/9 Freedom Series Starters with 440 with Ground Fault Electronic NEM Starter with Ground Fault Non-Reversing and Reversing Maximum UL Horsepower ontinuous Service Limit Three-Pole Three-Pole NEM mpere urrent Rating Single-Phase Three-Phase Non-Reversing 12 Reversing 12 Size Rating (mps) 11 V 230 V 208 V 240 V 480 V 600 V atalog Number atalog Number / /2 1-1/2 2 2 N19N0_ G _ N9N0_ G _ N19N0_ G _ N9N0_ G _ /2 7-1/ N19DN0_ G _ N9DN0_ G _ / N19GN0_ G _ N9GN0_ G _ N19KN0_ G _ N9KN0_ G _ N19NN0_ G _ N9NN0_ G _ N19SN0_ G _ N9SN0_ G _ oil Suffix odes Suffix oil Volts and Hertz Suffix oil Volts and Hertz 120/60 or 110/0 L /0 240/60 or 220/0 N 0/0 480/60 or 440/0 T 24/60, 24/0 D 600/60 or 0/0 U 24/0 E 208/60 V 32/0 H 277/60 W 48/60 J /60 Y 48/0 K 240/0 Notes 1 Underscore (_) indicates coils suffix required, see oil Suffix table above. 2 Underscore (_) indicates OLR designation required, see 440 FL Range table above. 3 NEM Size starter available with panel mounted Ts. Starter shipped as an assembled unit with overload relay (440100SELX or SELX). 440 FL Range (FVNR and FVR Starters Only) NEM Size OLR ode FL Range OLR ode FL Rating 00 1P P P V-T-62 Volume Motor ontrol and Protection E September

9 .4 ompact NEM Size 1 and 4 Starters New ompact NEM Size 1 and 4 starters available with electronic overload relay only. Non-Reversing NEM Size ontinuous mpere Rating Service Limit urrent Rating (mps) Electrical Life at Rated ontinuous urrent Maximum UL Horsepower Three-Pole Single-Phase Three-Phase Non-Reversing 11 V 230 V 208 V 240 V 480 V 600 V atalog Number Standard Fault Overload N19N0_E_ N19MN0_E_ Ground Fault Overload N19N0_G_ N19MN0_G_ NEM Size Rated urrent (mperage) 3/4 Operations 1 27/10 2,00,000/40, /13,000,000/110, /16 00,000/40, / ,000/70,000 Volume Motor ontrol and Protection E September V-T-63

10 .4 Motor Protection and Monitoring ccessories T Kits Safety over Reset ar Remote Reset ccessories Description Safety over lear Lexan cover that mounts on top of the FL dial and DIP switches when closed. ommunication The 440/XTOE is provided with two levels of communication capability. asic ommunication via Expansion Module Monitoring Only asic communication on the 440 is accomplished using an expansion module (440-XOM). The expansion module plugs into the expansion bay on the 440 overload relay, enabling communications with the overload via their Modbus RTU (RS-48) network. No additional cards or modules are required. See figure below. asic ommunication Modbus Reset ar ssembles to the top of the overload to provide a larger target area for door mounted reset operators. Remote Reset Remote reset module (24 Vdc) 1 Remote reset module (120 Vac) 1 Remote reset module (24 Vac) 1 dvanced ommunication Monitoring and ontrol 440 also has the ability to communicate on industrial protocols such as Modbus RTU, DeviceNet, PROFIUS, Modbus TP, and EtherNet/IP while providing control capability using I/O. n expansion module (440- XOM) combined with a communication module allows easy integration onto the customer's network. Seefigurebelow. dvanced ommunication ommunication Module atalog Number ZE-XS ZE-XR 440-XOM ZE-XRR-120 ZE-XRR-24 dvanced ommunication ommunication Modules 440 communication modules, wired to the 440-XOM give 440 control capability via communications. The communication modules offer flexible mounting options (DIN rail or panel) along with four inputs (24 Vdc or 120 Vac) and two outputs as standard. Note 1 ustomer can wire remote mounted button to reset module (that is, 22 mm pushbutton, catalog number M22-D--G14-K10). V-T-64 Volume Motor ontrol and Protection E September

11 .4 The following information can be viewed using the communication option: Motor status running, Percent thermal capacity stopped, tripped or Fault codes (only available resetting prior to reset) Individual rms phase currents (,, ) verage of three-phase rms current Expansion Module Percent phase unbalance Ground fault current and percent ommunication ccessories Description Expansion Module Expansion module (Remote Reset/Modbus RTU, RS-48 ommunication) Overload relay settings trip class, DIP switch selections, reset selections Modbus address (can be set over the network) ommunication Modules DeviceNet communication module kit 120 V I/O (consists of 440-XOM + 441KS) DeviceNet communication module kit 24 Vdc I/O (consists of 440-XOM + 441LS) PROFIUS communication module kit 120 V I/O (consists of 440-XOM + 441SS) PROFIUS communication module kit 24 V I/O (consists of 440-XOM + 441QS) Modbus communication module kit 120 V I/O (consists of 440-XOM + 441NS) Modbus communication module kit 24 Vdc I/O (consists of 440-XOM + 441PS) Modbus TP/Ethernet IP communication module kit 120 V I/O (consists of 440-XOM + 441U) Modbus TP/Ethernet IP communication module kit 24 V I/O (consists of 440-XOM + 441V) atalog Number 440-XOM 440-DN DN DP DP MOD MOD ET ET-24 Volume Motor ontrol and Protection E September V-T-6

12 .4 Motor Protection and Monitoring Modbus ommunication Module The Modbus communication module combined with an expansion module provides monitoring and control capability to the 440/XTOE electronic overload relay via Modbus RTU communications. These modules also provide convenient I/O with 24 Vdc or 120 Vac options. Modbus with I/O Module Features and enefits The Modbus communication module is capable of baud rates up to 11K The Modbus address and baud rate configuration can be easily changed using the HMi user interface Modbus address and baud rate are set via convenient DIP switches; LEDs are provided to display Modbus traffic onfiguration with common Modbus configuration tools Modbus ommunication Module Description Terminals Unique locking mechanism provides for easy removal of the terminal block with the field wiring installed Each terminal is marked for ease of wiring and troubleshooting Selectable I/O assemblies 4IN/2OUT Signal types include 24 Vdc I/O and 120 Vac I/O I/O atalog Number Modbus ommunication Module, 4IN/2OUT (DIN/Panel) 120 Vac 441NS Modbus ommunication Module, 4IN/2OUT (DIN/Panel) 24 Vdc 441PS Each I/O module is optically isolated between the field I/O and the network adapter to protect the I/O and communication circuits from possible damage due to transients and ground loops Input Module features a user-definable input debounce, which limits the effects of transients and electrical noise Output Module supports a user-definable safe state for loss of communication; hold last state, ON or OFF V-T-66 Volume Motor ontrol and Protection E September

13 .4 DeviceNet ommunication Modules The DeviceNet communication Features and enefits module combined with an ommunication to expansion module provides DeviceNet uses only one monitoring and control DeviceNet M ID capability to the 440/XTOE onfiguration electronic overload relay via DeviceNet communications. DeviceNet M ID and These modules also provide aud rate are set via convenient I/O with 24 Vdc convenient DIP switches or 120 Vac options. with an option to set from the network dvanced configuration available using common DeviceNet tools DeviceNet with I/O Module I/O assemblies with the same size and I/O layout as those of the dvantage Starter (WPONIDN) and IT. Starter (DSNP) for seamless migration to new starter technology without program changes DeviceNet ommunication Module Description Terminals Unique locking mechanism provides for easy removal of the terminal block with the field wiring installed Each terminal is marked for ease of wiring and troubleshooting Selectable I/O assemblies 4IN/2OUT Signal types include 24 Vdc I/O and 120 Vac I/O I/O atalog Number DeviceNet ommunication Module, 4IN/2OUT (DIN/Panel) 120 Vac 441KS DeviceNet ommunication Module, 4IN/2OUT (DIN/Panel) 24 Vdc 441LS Each I/O module is optically isolated between the field I/O and the network adapter to protect the I/O and communication circuits from possible damage due to transients and ground loops Input Module features a user-definable input debounce, which limits the effects of transients and electrical noise Output Module supports a user-definable safe state for loss of communication; hold last state, ON or OFF ombined status LED Volume Motor ontrol and Protection E September V-T-67

14 .4 Motor Protection and Monitoring PROFIUS ommunication Modules The PROFIUS communication module combined with an expansion module provides monitoring and control capability to the 440 / XTOE electronic overload relay via PROFIUS communications. These modules also provide convenient I/O with 24 Vdc or 120 Vac options. PROFIUS with I/O Module Features and enefits The PROFIUS communication module is capable of baud rates up to 12 Mb PROFIUS address is set via convenient DIP switches; LEDs are provided to display PROFIUS status Intuitive configuration with common PROFIUS configuration tools PROFIUS ommunication Module Description Terminals Unique locking mechanism provides for easy removal of the terminal block with the field wiring installed Each terminal is marked for ease of wiring and troubleshooting Selectable I/O assemblies 4IN/2OUT Signal types include 24 Vdc I/O and 120 Vac I/O I/O atalog Number PROFIUS ommunication Module, 4IN/2OUT (DIN/Panel) 120 Vac 441SS PROFIUS ommunication Module, 4IN/2OUT (DIN/Panel) 24 Vdc 441QS Each I/O module is optically isolated between the field I/O and the network adapter to protect the I/O and communication circuits from possible damage due to transients and ground loops Input Module features a user-definable input debounce, which limits the effects of transients and electrical noise Output Module supports a user-definable safe state for loss of communication; hold last state, ON or OFF V-T-68 Volume Motor ontrol and Protection E September

15 .4 Ethernet ommunication Modules The Ethernet communication module combined with an expansion module provides both Modbus TP and EtherNet/IP communication capabilities with built-in HTTP web services to the 440/ XTOE overload relay. The Ethernet communication module has built-in I/O providing communication, monitoring and control for the 440/XTOE overload relay. Ethernet with I/O Module Features and enefits Supports Modbus TP or EtherNet/IP in a single device ontains an internal embedded switch which provides two Ethernet ports allowing linear or ring network configurations Embedded web services allow for simple configuration and monitoring through Internet Explorer IP ddress is set via convenient DIP Switches located on the device Ethernet ommunication Module Description Terminals Unique locking mechanism provides for easy removal of the terminal block with the field wiring installed Each terminal is marked for ease of wiring and troubleshooting Selectable I/O assemblies 4IN/2OUT Signal types include 24 Vdc I/O and 120 Vac I/O I/O atalog Number Modbus TP / EtherNet/IP ommunication Module, 4IN/2OUT (DIN/Panel) 120 Vac 441U Modbus TP / EtherNet/IP ommunication Module, 4IN/2OUT (DIN/Panel) 24 Vdc 441V Each I/O module is optically isolated between the field I/O and the network adapter to protect the I/O and communication circuits from possible damage due to transients and ground loops Input Module features a user-definable input debounce, which limits the effects of transients and electrical noise Output Module supports a user-definable safe state for loss of communication; hold last state, ON or OFF Volume Motor ontrol and Protection E September V-T-69

16 .4 Motor Protection and Monitoring Technical Data and Specifications Electronic up to 100 Specification Description 4 mm mm 110 mm Electrical Ratings Range Range Range Operating voltage (three-phase) and frequency 690 Vac (60/0 Hz) 690 Vac (60/0 Hz) 690 Vac (60/0 Hz) FL Range (NEM) 3 17 (IE) Use with ontactors XT IE frames,, D F, G G, H Freedom NEM sizes 00, 0, 1, Trip lass Motor Protection Thermal overload setting 10, 10, 20, 30 Selectable 1.0 x FL: does not trip 1.1 x FL: overload trip 10, 10, 20, 30 Selectable 1.0 x FL: does not trip 1.1 x FL: overload trip 10, 10, 20, 30 Selectable 1.0 x FL: does not trip 1.1 x FL: overload trip Feature Range Range Range Phase loss Fixed threshold 0% Fixed threshold 0% Fixed threshold 0% Phase unbalance (selectable: enable/disable) Fixed threshold 0% Fixed threshold 0% Fixed threshold 0% Ground fault (selectable: enable/disable) 0% of FL dial setting >10% = 2 sec >20% = 1 sec 0% of FL dial setting >10% = 2 sec >20% = 1 sec 0% of FL dial setting >10% = 2 sec >20% = 1 sec Reset Manual/automatic Manual/automatic Manual/automatic Indicators Trip status Orange flag Orange flag Orange flag Mode LED One flash: Overload operating properly Two flashes: urrent is above FL dial setting pending trip One flash: Overload operating properly Two flashes: urrent is above FL dial setting pending trip One flash: Overload operating properly Two flashes: urrent is above FL dial setting pending trip Options Remote reset Yes Yes Yes Reset bar Yes Yes Yes ommunication expansion module Yes Yes Yes apacity Load terminals Terminal capacity WG (4 6 mm 2 ) 6 1 WG (16 0 mm 2 ) 8 4/0 WG (10 9 mm 2 ) 8 6 WG (6 16 mm 2 ) Tightening torque 20 2 lb-in ( Nm) 2 30 lb-in ( Nm) 124 lb-in (14 Nm) 2 30 lb-in ( Nm) Input, auxiliary contact and remote reset terminals Terminal capacity 2 x (18 12) WG 2 x (18 12) WG 2 x (18 12) WG Tightening torque 7 11 lb-in ( Nm) 7 11 lb-in ( Nm) 7 11 lb-in ( Nm) Voltages Insulation voltage U i (three-phase) 690 Vac 690 Vac 690 Vac Insulation voltage U i (control) 00 Vac 00 Vac 00 Vac Rated impulse withstand voltage 6000 Vac 6000 Vac 6000 Vac Overvoltage category/pollution degree III/3 III/3 III/3 V-T-70 Volume Motor ontrol and Protection E September

17 .4 Electronic up to 100, continued Specification Description 4 mm mm 110 mm uxiliary and ontrol ircuit Ratings onventional thermal continuous current Rated operational current IE -1 Make contact (1800 V) 120 V V V V reak contact (180 V) 120 V V V V IE D-13 (L/R F 1 ms1) 0 20 V Rated operational current UL 600 Make contact (3600 V) 120 V V V V reak contact (360 V) 120 V V V V R300 Vdc ratings (28 V) V V Short-ircuit Rating without Welding Maximum fuse 6 gg/gl 6 gg/gl 6 gg/gl Environmental Ratings mbient temperature (operating) 13 to 149 F ( 2 to 6 ) 13 to 149 F ( 2 to 6 ) 13 to 149 F ( 2 to 6 ) mbient temperature (storage) 40 to 18 F ( 40 to 8 ) 40 to 18 F ( 40 to 8 ) 40 to 18 F ( 40 to 8 ) Operating humidity UL 991 (H3) % to 9% non-condensing % to 9% non-condensing % to 9% non-condensing ltitude (no derating) NEM IS m 2000 m 2000 m Shock (IE ) 1 g any direction 1 g any direction 1 g any direction Vibration (IE ) 3 g any direction 3 g any direction 3 g any direction Pollution degree per IE for product (2 for pcb) 3 for product (2 for pcb) 3 for product (2 for pcb) Ingress protection IP20 IP20 IP20 Protection against direct contact when actuated from Finger- and back-of-hand proof Finger- and back-of-hand proof Finger- and back-of-hand proof front (IE 36) Mounting position ny ny ny limatic proofing Damp heat, constant to IE Damp heat, constant to IE Damp heat, constant to IE Volume Motor ontrol and Protection E September V-T-71

18 .4 Motor Protection and Monitoring Electronic up to 100, continued Specification Description 4 mm mm 110 mm Electrical/EM Radiated emissions 30 MHz to 1000 MHz 30 MHz to 1000 MHz 30 MHz to 1000 MHz IE Table 1 EN 011 (ISPIR 11) Group 1, lass, ISM onducted emissions 0.1 MHz to 30 MHz 0.1 MHz to 30 MHz 0.1 MHz to 30 MHz IE Table 14 EN 011 (ISPIR 11) Group 1; lass ISM ESD immunity IE (Table 13) ±8 kv air, ±6 kv contact ±8 kv air, ±6 kv contact ±8 kv air, ±6 kv contact Radiated immunity IE IE onducted immunity IE , IE Fast transient immunity IE (Table 13) IE Surge immunity IE (Table 13) IE a lass 4 10 V/m 80 MHz 1000 MHz 3 V/m from 1.4 to 2.7 ghz 80% amplitude modulated 1 khz sine wave 140 dub (10 V rms) 10 khz 100 MHz ±4 kv using direct method with accessory installed in expansion bay ±2 kv using direct method Three-phase power inputs: ±4 kv line-to-line (DM) ±4 kv line-to-ground (M) With accessory installed in expansion bay: ±2 kv line-to-line (DM) >1.2/0 us; 2 kv line-to-earth, 1 kv line-to-line ±4 kv line-to-ground (M) 10 V/m 80 MHz 1000 MHz 3 V/m from 1.4 to 2.7 ghz 80% amplitude modulated 1 khz sine wave 140 dub (10 V rms) 10 khz 100 MHz ±4 kv using direct method with accessory installed in expansion bay ±2 kv using direct method Three-phase power inputs: ±4 kv line-to-line (DM) ±4 kv line-to-ground (M) With accessory installed in expansion bay: ±2 kv line-to-line (DM) >1.2/0 us; 2 kv line-to-earth, 1 kv line-to-line ±4 kv line-to-ground (M) 10 V/m 80 MHz 1000 MHz 3 V/m from 1.4 to 2.7 ghz 80% amplitude modulated 1 khz sine wave 140 dub (10 V rms) 10 khz 100 MHz ±4 kv using direct method with accessory installed in expansion bay ±2 kv using direct method Three-phase power inputs: ±4 kv line-to-line (DM) ±4 kv line-to-ground (M) With accessory installed in expansion bay: ±2 kv line-to-line (DM) >1.2/0 us; 2 kv line-to-earth, 1 kv line-to-line ±4 kv line-to-ground (M) Power freq. magnetic field immunity 30 /m, 0 Hz 30 /m, 0 Hz 30 /m, 0 Hz IE , IE Electromagnetic field 10 V/m 10 V/m 10 V/m IE Table 13, IE Distortion IEEE 19 % THD max., th harmonic 3% max. % THD max., th harmonic 3% max. % THD max., th harmonic 3% max. Electrostatic discharge (ESD) IE , EN Electrical fast transient (EFT) IE , EN Surge immunity IE , EN kv contact 8 kv air discharge 4 kv contact 8 kv air discharge 4 kv contact 8 kv air discharge ±2 kv using direct method ±2 kv using direct method ±2 kv using direct method ±2 kv line-to-ground (M) ±2 kv line-to-ground (M) ±2 kv line-to-ground (M) V-T-72 Volume Motor ontrol and Protection E September

19 .4 ommunication Modules Description Modbus DeviceNet PROFIUS Ethernet Electrical/EM Radiated emissions MHz MHz MHz MHz IE Table 1, EN 011 (ISPIR 11) Group 1, lass onducted emissions MHz MHz MHz MHz IE Table 14, EN 011 (ISPIR 11) Group 1, lass ESD immunity ±8 kv air, ±4 kv contact ±8 kv air, ±4 kv contact ±8 kv air, ±4 kv contact ±8 kv air, ±4 kv contact IE (Table 13) Radiated immunity IE onducted immunity IE Fast transient immunity IE (Table 13) IE Surge immunity IE (Table 13) IE lass 3 Electromagnetic field 1 IE (Table 13) IE Environmental Ratings Note 1 Relates to 441M only. 10 V/m MHz 80% amplitude modulated 1 khz sine wave 140 duv (10 V rms) 10 khz 80 MHz 10 V/m MHz 80% amplitude modulated 1 khz sine wave 140 duv (10 V rms) 10 khz 80 MHz ±2 kv using direct method ±2 kv supply and control, ±1 kv communication User IO and communication lines 1 : ±1 kv line-to-line (DM) ±2 kv line-to-ground (M) User IO and communication lines: ±0. kv line-to-line (DM) ±1 kv line-to-ground (M) 10 V/m MHz 80% amplitude modulated 1 khz sine wave 140 duv (10 V rms) 10 khz 80 MHz ±2 kv supply and control, ±1 kv communication User IO and communication lines: ±0. kv line-to-line (DM) ±1 kv line-to-ground (M) 10 V/m 10 V/m 10 V/m 10 V/m 10 V/m MHz 80% amplitude modulated 1 khz sine wave 140 duv (10 V rms) 10 khz 80 MHz ±2 kv supply and control, ±1 kv communication User IO and communication lines: ±0. kv line-to-line (DM) ±1 kv line-to-ground (M) mbient temperature (operating) 4 to 122 F ( 20 to 0 ) 13 to 122 F ( 2 to 0 ) 13 to 122 F ( 2 to 0 ) 13 to 122 F ( 2 to 0 ) mbient temperature (storage) 40 to 18 F ( 40 to 8 ) 40 to 18 F ( 40 to 8 ) 40 to 18 F ( 40 to 8 ) 40 to 18 F ( 40 to 8 ) Operating humidity 9% noncondensing 9% noncondensing 9% noncondensing 9% noncondensing ltitude (no derating) 2000 m 2000 m 2000 m 2000 m Shock (IE ) 1 G any direction 1 G any direction 1 G any direction 1 G any direction Vibration (IE ) 3 G any direction 3 G any direction 3 G any direction 3 G any direction Pollution degree per IE Degree of protection IP20 IP20 IP20 IP20 Overvoltage category per UL 08 III III III III DeviceNet DeviceNet connections Group 2, polling, bit strobe, explicit, no UMM DeviceNet baud rate 12 K, 20 K, 00 K Ethernet Ethernet connections Integrated two-port switch with dual RJ4 Ethernet connections Ethernet type Ethernet 10/100 Mbs, utomdx, uto Negotiation PROFIUS PROFIUS connections Group 2, polling, bit strobe, explicit, no UMM PROFIUS baud rate 9.6 K, 19.2 K, 4.4 K, 93.7 K, 187. K, 00 K, 1. M, 3 M, 6 M, 12 M Volume Motor ontrol and Protection E September V-T-73

20 .4 Motor Protection and Monitoring ommunication Modules, continued Description Modbus DeviceNet PROFIUS Ethernet 441_ 24 Vdc Input Nominal input voltage 24 Vdc 24 Vdc 24 Vdc 24 Vdc Operating voltage Vdc Vdc Vdc Vdc Number of inputs Signal delay ms (programmable to 6 sec) ms (programmable to 6 sec) ms (programmable to 6 sec) ms (programmable to 6 sec) OFF-state voltage <6 Vdc <6 Vdc <6 Vdc <6 Vdc ON-state voltage >18 Vdc >18 Vdc >10 Vdc >18 Vdc Nominal input current m m m m Isolation 100 V 100 V 100 V 100 V Terminal screw torque 7 9 in-lb 7 9 in-lb 7 9 in-lb 7 9 in-lb 24 V source current 0 m 0 m 0 m 0 m Operating Voltage Range D Input Modules OFF state 0 6 Vdc 0 6 Vdc 0 6 Vdc 0 6 Vdc Transition region 6 18 Vdc 6 18 Vdc 6 18 Vdc 6 18 Vdc ON state Vdc Vdc Vdc Vdc 441_ 120 Vac Input Nominal input voltage 120 Vac 120 Vac 120 Vac 120 Vac Operating voltage Vac Vac Vac Vac Number of inputs OFF-state voltage <30 Vac <30 Vac <20 Vac <30 Vac ON-state voltage >80 Vac >80 Vac >70 Vac >80 Vac Nominal input current 1 m 1 m 1 m 1 m Signal delay 1/2 cycle 1/2 cycle 1/2 cycle 1/2 cycle Isolation 100 V 100 V 100 V 100 V Terminal screw torque 7 9 in-lb 7 9 in-lb 7 9 in-lb 7 9 in-lb Operating Voltage Range Input Modules OFF state 0 30 Vac 0 30 Vac 0 30 Vac 0 30 Vac Transition region Vac Vac Vac Vac ON state Vac Vac Vac Vac Output Modules Nominal voltage 120 Vac 120 Vac 120 Vac 120 Vac 24 Vdc 24 Vdc 24 Vdc 24 Vdc Number of outputs (2) 1NO Form 1NO/N Form Note 1 Resistive current at ambient. (2) 1NO Form 1NO/N Form (2) 1NO Form 1NO/N Form (2) 1NO Form 1NO/N Form Relay OFF time 3 ms 3 ms 3 ms 3 ms Relay ON time 7 ms 7 ms 7 ms 7 ms Max. current per point 1 (300 rated) (300 rated) (300 rated) (300 rated) Electrical life 100,000 cycles 100,000 cycles 100,000 cycles 100,000 cycles Mechanical life 1,000,000 cycles 1,000,000 cycles 1,000,000 cycles 1,000,000 cycles V-T-74 Volume Motor ontrol and Protection E September

21 .4 Short ircuit Ratings (North merica S, cul) hanges to UL 08 and NE in recent years have brought a focus to control panel safety with regard to short-circuit current ratings (SR). Eaton s 440 electronic overload relays combined with XT series IE and Freedom Series NEM contactors provide a wide variety of SR solutions needed for a variety of applications. The SR data in this document reflects the latest information as of pril /XT Standalone (XT, 440) Standard-Fault Short ircuit Data Overload FL Range Maximum Operating Voltage 600 V (k) Maximum Fuse Size () (RK) Maximum reaker Size () High-Fault Short ircuit Data Fuses (RK, J, ) Maximum 480 V (k) 600 V (k) Fuse Size 480 V (k) 600 V (k) NEM Freedom Series Starters with 440 Electronic Maximum High-Fault Short ircuit Data Thermal-Magnetic ircuit reakers NEM Operating Fuses (RK, J, ) Maximum Maximum Size Voltage 480 V 600 V Fuse Size 480 V 600 V reaker Size Thermal-Magnetic ircuit reakers Maximum reaker Size Vac Vac Vac Vac /17 (480/600) Vac /400 (480/600) Vac Vac (gg) 30 (690 Vac) 320 (41 Vac) IE XT Starters with XT Electronic Maximum High-Fault Short ircuit Data ontactor Operating Fuses (RK, J, ) Frame Size Voltage 480 V 600 V (gg) 100 (41 Vac) 30 (LG330) 320 (NZMH3) Thermal-Magnetic ircuit reakers Maximum Fuse Size 480 V 600 V Maximum reaker Size D F G (480 Vac) 30 (600 Vac) H Volume Motor ontrol and Protection E September V-T-7

22 .4 Motor Protection and Monitoring Dimensions pproximate Dimensions in Inches (mm) 4 mm 440/XT Electronic Width Depth 1 mm 440/XT Electronic Depth to Reset Mounting Hole (Height) NEM Starter Size (4.0) 4.32 (109.7) 4.63 (117.) XT IE Frame Size,, D 1.80 (4.0) 4.32 (109.7) 4.30 (109.2) Standalone (4.0) 4.32 (109.7) 4.63 (117.) 3.68 (93.) Width Depth to Reset Depth 1 Text Orientation Mounting Hole (Height) NEM Starter Size (.0).2 (140.2).21 (132.4) 4.13 (104.8) XT IE Frame Size D, F, G 2.21 (.0).2 (140.2).21 (132.4) 4.13 (104.8) Standalone (.0).2 (140.2).21 (132.4) 4.13 (104.8) 1 1 V-T-76 Volume Motor ontrol and Protection E September

23 .4 pproximate Dimensions in Inches (mm) 110 mm 440/XT Electronic Width Height To Reset 1 Mounting Depth NEM Starter Size (110.0) 6.20 (17.0).90 (10.0) 6.00 (12.0) XT IE Frame Size G 4.33 (110.0) 6.20 (17.0).90 (10.0) 6.00 (12.0) H 4.33 (110.0) 6.20 (17.0).90 (10.0) 6.00 (12.0) Standalone 4.33 (110.0) 6.20 (17.0).90 (10.0) 6.00 (12.0) Pass-Through 4.33 (110.0) 6.20 (17.0).90 (10.0) 6.00 (12.0) 1 1 Volume Motor ontrol and Protection E September V-T-77

24 .4 Motor Protection and Monitoring pproximate Dimensions in Inches (mm) NEM Starters Full Voltage Non-Reversing Starters E Sizes 00, 0 E D Size 4 D Sizes 1, 2 D D E E Size 3 Size NEM Size D E 00, (0.0) 6.60 (167.6) 4.90 (124.) 6.18 (17.0) 1, (6.0) 7.10 (180.0) 4.98 (126.) 2.00 (0.8) 6.0 (16.0) (103.8) (289.6).92 (10.3) 1.77 (44.9) (274.6) (179.0) (432.0) 7.00 (177.0) 3.70 (94.0) (41.0) 7.00 (177.8) (42.3) 8.08 (20.2) 6.00 (12.4) (406.6) E V-T-78 Volume Motor ontrol and Protection E September

25 .4 pproximate Dimensions in Inches (mm) Full Voltage Reversing Starters E E E D Sizes 00, 0 D Size 1 D Size 2 D E E D Size 3 Size 4 D E Size NEM Size D E 00, 0.20 (132.0) 7.40 (187.0) 4.90 (12.0) 3.0 (89.0) 6.90 (174.0) (171.0) 7.10 (180.0) 4.98 (126.).2 (133.0).70 (144.0) (171.0) 8.10 (20.0) 4.98 (126.).2 (133.0) 6.70 (170.0) (20.2) 11.3 (288.3) 6.00 (12.0) 7.00 (177.8) (273.6) (371.0) (433.0) 7.00 (177.0) 13.0 (343.0) (14.0) 14.0 (368.3) (42.3) 8.06 (204.8) 13.0 (342.9) (406.6) Volume Motor ontrol and Protection E September V-T-79