Document: S7 Driver Configuration. Setting up the S7 driver to communicate with Siemens Hardware (S7-300/400 Series) using CP

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1 Document: S7 Driver Configuration S7 Driver Configuration Setting up the S7 driver to communicate with Siemens Hardware (S7-300/400 Series) using CP 5613/CP5611, CP1613 cards and Standard Network Adapter Card For CP5613/CP5611 1) Install CP card(s) 2) Load the appropriate Simatic Net Industrial Communications software for the type of communications desired. For Profibus Communications w/ CP5613 PCI card use DP-5613/Windows NT 4.0, 2000 Pro. For Profibus Communications w/ CP5611 card use PB Softnet S7 3) The following example uses a CP5613 card, however, configuration for a CP5611 card is nearly identical except for the Interface Parameter Assignment Used configuration in the PG/PC Interface utility. Run the COML S7 configuration utility under the Simatic Simatic Net program group. (See Fig. 1. below.) Open the appropriate text file (or create one if necessary) and make note of the field entries. Consult the Siemen s context sensitive help (F1) for additional information on these fields. These will be used in later steps to configure the S7 driver. If the required configuration is not already created: The Full Solution Of Automation Technology Page 1 of 23

2 Enter Node_name and select Profibus from the Network type drop down list Fill in the S7 connection fields: Name: Connection name VFD: Virtual Field Device name Remote Addr: Profibus node number of the CP module in the PLC rack. Local TSAP: TSAP for this station. This consists of exactly two groups (bytes). Each group is formed by two hexadecimal characters. The first group can contain a device ID. The second group must be 0. Remote TSAP: Remote TSAP for the partner station. (Address of the CPU Rack 0, Slot 2). This consists of exactly two groups (bytes). Each group is formed by two hexadecimal characters. The first group contains a device ID which is reserved for Simatic S7 resources - 01 = PG, 02 = OS, 03 = other. The second group contains the addressing of the Simatic PLC components - bit 7..5 = PLC rack, bit 4..0 = slot. Note that the PLC device is the CPU and not the CP. Click on the <Insert> button to add the new configuration to the S7 connection list or the <Replace> button for any modifications. The Full Solution Of Automation Technology Page 2 of 23

3 Go to the File menu, Save DB Text As,and Generate Binary DB As (This is a binary file (*.LDB) that will be used later in the PG/PC Interface configuration.) Fig. 1 4) Go to Setting the PG_PC Interface under the Simatic Simatic Net program group. (See Fig. 2. below.) 5) Select Access Point of the Application where CP-L2-1(2) represents the access point for Profibus Communications 6) Select the Interface Parameter Assignment Used for the type of communication card being used. For example: CP5613_5614 (PROFIBUS). Fig. 2 The Full Solution Of Automation Technology Page 3 of 23

4 7) To configure the PG/PC Interface with the binary file created from Step 3, click on the <Properties> button. Enable the Activate S7 checkbox and use the <Browse> button to set the path to the binary file. (See Fig. 3. below.) Click the <OK> button to return to the PG/PC Interface window and click on the <OK> button. If changes were made a warning will appear similar to the following depending on configuration: The following access paths were changed CP_L2_1: CP5613_5614 (PROFIBUS). Click the <OK> button. Fig. 3. The Full Solution Of Automation Technology Page 4 of 23

5 8) To verify communications between the PC card and the hardware return back to the PG/PC Interface screen and select the <Diagnostics> button and click on the <Test> button to test operation of the PC to CP card communications. Should get an OK along with the CP card station address and bus parameters. Click the <Read> button. All profibus nodes on the network should appear. (See Fig. 4 below.) If all nodes do not appear, check network parameters such as Transmission Rate, Address and Profile Settings. Fig. 4 The Full Solution Of Automation Technology Page 5 of 23

6 9) Load and configure the S7 driver in FIX. (See Fig. 5 below.) Select the CP_L2_1 under the communication processor field or type your own to coincide with the name used in the PG/PC Interface setting. Fill in the Virtual Field Device (VFD) and the Connection fields with the appropriate information matching that from the COML S7 configuration. Configure the poll records. Save and reload. Driver should now be able to communicate with the Siemens hardware. (See Fig. 6 for an example of an FIX Analog Input datablock configuration.) Start FIX and test function of the driver with Alarm History. Fig. 5 The Full Solution Of Automation Technology Page 6 of 23

7 Fig. 6 The Full Solution Of Automation Technology Page 7 of 23

8 For CP1613 1) Install CP card(s) 2) Load the appropriate Simatic Net Industrial Communications software for the type of communications desired. For Industrial Ethernet Communications w/ CP1613 PCI card use PG-1613/Windows NT 4.0, 2000 Pro. 3) Run the COML S7 configuration utility under the Simatic Simatic Net program group. (See Fig. 7) Open the appropriate text file (or create one if necessary) and make note of the field entries. Consult the Siemen s context sensitive help (F1) for additional information on these fields. These will be used in later steps to configure the S7 driver. If the required The Full Solution Of Automation Technology Page 8 of 23

9 configuration is not already created: Enter Node_name and select Ethernet from the Network type drop down list Fill in the S7 connection fields: Name: Connection name VFD: Virtual Field Device name Remote Addr: Ethernet Address of the CP module in the PLC rack. Local TSAP: TSAP for this station. This consists of exactly two groups (bytes). Each group is formed by two hexadecimal characters. The first group can contain a device ID. The second group must be 0. Remote TSAP: Remote TSAP for the partner station. (Address of the CPU Rack 0, Slot 2). This consists of exactly two groups (bytes). Each group is formed by two hexadecimal characters. The first group contains a device ID which is reserved for Simatic S7 resources - 01 = PG, 02 = OS, 03 = other. The second group contains the addressing of the Simatic PLC components - bit 7..5 = PLC rack, bit 4..0 = slot. Note that the PLC device is the CPU and not the CP. Click on the <Insert> button to add configuration to the S7 connection list or the <Replace> button for any modifications. The Full Solution Of Automation Technology Page 9 of 23

10 Go to the File menu, Save DB Text As,and Generate Binary DB As (This is a binary file (*.LDB) that will be used later in the PG/PC Interface configuration.) Fig. 7 4) Go to Setting the PG_PC Interface under the Simatic Simatic Net program group. (See Fig 8 below.) 5) Select Access Point of the Application where CP-H1-1(2) represents the access point for Industrial Ethernet Comm. 6) Select the Interface Parameter Assignment Used for the type of communication card being used. For example: CP1613(ISO). Fig.8 The Full Solution Of Automation Technology Page 10 of 23

11 7) To configure the PG/PC Interface with the binary file created from Step 3, click on the <Properties> button to open the Properties window. (See Fig. 9 below.) Enable the Activate S7 checkbox and set the path to the binary file. Click the <OK> button to return to the PG/PC Interface window and click on the <OK> button. If changes were made a warning will appear similar to the following depending on configuration: The following access path(s) was (were) changed CP_H1_1: CP1613 (ISO). Click the <OK> button. Fig. 9 The Full Solution Of Automation Technology Page 11 of 23

12 8) To verify communications between the PC card and the hardware return back to the PG/PC Interface screen and select the <Diagnostics> button and click on the <Test> button to test PC to CP card communications. Should get an OK. (See Fig. 10 below.) Fig. 10 The Full Solution Of Automation Technology Page 12 of 23

13 9) Load and configure the S7 driver in FIX. (See Fig. 11 below.) Select the CP_H1_1 under the communication processor field or type your own to coincide with the name used in the PG/PC Interface setting. Fill in the Virtual Field Device (VFD) Name and the Connection fields with the appropriate information matching that from the COML S7 configuration. Configure the poll records. Save and reload. Driver should now be able to communicate with the Siemens hardware. (See Figure 6 for an example of a FIX Analog Input Datablock configuration.) Start FIX and test function of the driver with Alarm History. Fig. 11 The Full Solution Of Automation Technology Page 13 of 23

14 For a standard PC Network Adapter (3COM) 1) Install PC Network adapter if required. 2) Load the Siemen s SOFTNET S7 software 3) Refer to Step 3 instructions on setting up the CP1613 card. 4) Go to Setting the PG_PC Interface under the Simatic Simatic Net program group. (See Fig 12 below.) The Industrial Ethernet interface needs to be added. To do so, click the <Select> button to add an interface. The Installing/Uninstalling Interfaces window will appear (Fig. 13). Select ISO Industrial Ethernet from the selection list and click on the <Install> button. The Network window should now be open. (Fig. 14) Fig. 12 The Full Solution Of Automation Technology Page 14 of 23

15 Fig. 13 5) Click the <Add> button in the Network window to open the Select Network Protocol window The Full Solution Of Automation Technology Page 15 of 23

16 (Fig.15). Add the SEIMENS Industrial Ethernet (ISO) protocol by selecting it and then clicking the <OK> button. Windows might require certain files to be loaded at this time. (Fig. 16). Follow the Windows setup instructions. The SEIMENS Industrial Ethernet (ISO) should now be present under the list of Network Protocols. (Fig. 17). Click the <Close> button to update Bindings. The computer will now need to be rebooted for changed to take effect. Fig. 14 Fig. 15 The Full Solution Of Automation Technology Page 16 of 23

17 Fig. 16 Fig. 17 The Full Solution Of Automation Technology Page 17 of 22

18 6) After rebooting the computer return to Setting the PG-PC Interface. (Fig. 18) (If the application does not execute, refer to the Troubleshooting Tips at the end of this document.) Select the Access Point of the Application as CP_H1_1: and then select the ISO Ind. Ethernet from the Interface Parameter Assignment Used list. Click on the <Properties> button. Fig. 18 The Full Solution Of Automation Technology Page 18 of 22

19 7) Select the S7 Protocol tab in the Properties window (Fig. 19) and use the <Search> button to provide the path to the Binary file generated from the COML S7 utility from Step 3. Click the <OK> button to get back to the PG/PC Interface window. Click the <Diagnostics> button to bring up the Simatic Net Diagnostics window. (Fig. 20) Click the <Test> button to test PC to Ethernet card communications. Should get an OK along with the Ethernet address of ethernet card(s). Click the <OK> button. Fig. 19 The Full Solution Of Automation Technology Page 19 of 22

20 Fig. 20 The Full Solution Of Automation Technology Page 20 of 22

21 8) Follow Step 9 of the CP1613 card setup instructions for loading and configuring the S7 driver in FIX. Troubleshooting Tips:. If the PG-PC interface won t load, go to the registry: HKEY_LOCAL_MACHINE SOFTWARE SEIMENS SINEC. Remove anything between the to the right of PGSP_DlgonlyInstance). I ve spoken with a Tech support guy from Siemens and he told me that this issue has since been addressed in their latest SIM. The Full Solution Of Automation Technology Page 21 of 22

22 Communications via MPI is necessary when setting up hardware addresses and configuring Ethernet and Profibus modules. Use the PC/MPI cable converter with the S7-400 and the MPI/DP PC adapter with the S The Full Solution Of Automation Technology Page 22 of 22

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