programmable controllers pco Sistema: pco pco 5 + Programmable controller for HVAC/R applications carel.com
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1 programmable controllers pco Sistema: pco pco 5 + Programmable controller for HVAC/R applications carel.com
2 The 5 pluses of the pco5+ pco5+: one response to the multiple current and future demands of the HVAC/R market Flexibility Connectivity Up to 10 universal channels, each configurable as an input or output: Up to 7 communication ports available, with the most commonly-used protocols in HVAC/R applications, for complete system management: plan, 1 BMS1, BMS2, FieldBus1, FieldBus2, USB host, USB device. U3 U2 U3 U2 U1 U1 NTC, PTC, PT100, PT500, PT1000 probe, 0/1V, 0/5V, 0/10V, 0/20 ma, or 4/20 ma, voltage-free digital input (standard and fast) analogue output (0/10V and PWM). NTC, PTC, PT100,PT500, PT1000, 0 to 1V, 0 to 5V, 0 to 10V, 0 to 20mA, 4 to 20mA voltage-free digital inputs (standard and fast) NTC, PTC, PT100,PT500, PT1000, 0 to 1V, analogue outputs tov5v, 0 to 10V, 0 to 20mA, 4 to 20mA (0 to010 and PWM) voltage-free digital inputs (standard and fast) analogue outputs (0 to 10 V and PWM) plan: RS485 multi-master communication port to connect terminals and manage distributed intelligence BMS: Carel has developed a proprietary chip using ASIC technology (ApplicationSpecific Integrated Circuit), ensuring greater system flexibility as manufacturers can use the same size board for different applications. The Carel ASIC increases the resolution of analogue inputs for more accurate calculations, for example when converting refrigerant temperature, imperial/metric readings, seasonal performance factor (SPF) and coefficient of performance (COP) pco5+ comes in 10 different sizes, guaranteeing an excellent solution for all HVAC/R applications. One RS485 BMS port, always included as standard, also available in the opticallyisolated version; this can be configured with CAREL and Modbus RTU protocols. A vast range of optional cards - which can also be installed during commissioning rather than in the factory - is available to interface with the most commonlyused communication standards, such as Modbus (RTU and TCP/IP), BACnet (MS/ TP and IP), SNMP, LonWorks, Konnex and Johnson METASYS. Fieldbus: One RS485 FB port, always included as standard, also available in the opticallyisolated version; this can be configured with CAREL and Modbus RTU protocols. This standard port can be used to manage smart actuators, such as inverters, EC fans, variable flow-rate pumps, etc. without requiring an additional card. A vast range of optional cards - which can also be installed during commissioning rather than in the factory - is available to interface with the most commonly-used field bus standards. USB: USB Host and Device ports for communication with standard USB pendrives or direct connection to a PC for programming and commissioning without requiring serial converters.
3 Energy saving Cloud based Backward compatibility Up to 2 integrated EVDEVO drivers for managing two Independent EXV electronic expansion valves, meaning less wiring and space occupied. The Ultracap module can also be installed without increasing the physical dimensions of the pco5+; this module guarantees the valves close in the event of power failures, eliminating the need for the solenoid valve that would otherwise be needed to close the circuit. Possibility to perform actions via web, such as read and write unit variables, update the application on the board, and Webserver to browse custom HTML pages, send s. pco5+ is compatible with the two previous generations of the pco family: pco5 and pco3. pco5+ includes a BIOS that emulates the functions of the pco3 and pco5, thus allowing manufacturers who currently use pco3 or pco5 to replace these with a pco5+, reusing the exact same software without needing to edit or recompile. pco3 CAREL pco pco3 CAREL pco pco3 CAREL to Pin TODAY pco Pin TODAY TODAY co m pa tib le C13 NC13 C9 C12 NC12 NO13 IDC17 ID18 E- E+ ID17 BC10 BC9 B10 Y6 ID14H ID14 ID13 ID13H IDC13 Y5 B9 IDC9 ID12 ID10 ID9 B8 B7 J8 J7 ID11 ID16 ID16H B6 IDC1 ID8 ID7 C9 NO11 NO12 C16 NO18 NO17 C8 NO9 C7 C7 NO10 C16 NO16 C15 C14 NC15 C4 NO8 NC8 IDC15 ID15 ID15H J20 J6 ID6 ID5 ID4 ID3 ID2 ID1 Y4 Y3 VG0 VG J 18 J2 3 J19 J5 J4 BC5 B5 BC4 B4 +VDC B3 SERIAL CARD J3 B2 B1 +V term J2 G0 G J25 BMS2 C12 C13 J18 J17 J16 J26 FBus2 ULTRACAP TECHNOLOGY ID14H ID14 IDC13 J8 ID13 IDC9 ID12 ID11 ID10 U8 J7 ID9 U6 IDC1 ID8 ID7 ID6 ID5 ID4 ID3 ID2 ID1 Y4 Y3 Y2 U7 J6 J5 Y1 VG0 J4 ID13H B M S c a rd VG U5 +VDC U3 U2 J3 G0 G J2 U1 +5 VREF +Vterm J24 J1 F i e l d B u s c a rd NC13 NC12 NO13 NO12 C9 NO11 C9 NO9 J15 J14 NO10 C8 NC8 C4 C7 NO8 C7 J13 J12 NO7 C1 C4 NO6 NO5 NO4 NO3 NO2 C1 J31 NO1 CANH CANL J11 plan J10 input: 24 V Hz / V max. power: 45 VA/20 W Environmentally-friendly: a lower environmental impact than lead battery systems, both in terms of construction and waste disposal requirements J24 J17 J22 Solution with pco5+, integrated EVD EVO driver and Ultracap module U4 Reliable: Ultracap has been designed to ensure 10 years operation, without needing periodical checks or battery replacement, at a very competitive price. FIELD CARD J1 J16 J21 Y2 Fast: emergency closing is completed quickly and is guaranteed in all conditions. Following emergency closing, when the capacitors are completely discharged, the Ultracap module takes just 5 minutes to recharge and become operative again (in practice, this is the same delay for restarting a compressor after a blackout). NC14 J15 NO14 J14 J10 Y1 J9 NO15 C4 C1 J13 NO7 NO6 NO4 J12 NO5 NO2 C1 J11 NO3 NO1 Rx-/Tx- Solution with pco3, external EVD EVO driver and solenoid valve Rx+/Tx+ The Ultracap module, exploiting ELDC (Electric Double Layer Capacitor) technology, represents a fast, reliable and environmentally-friendly solution for closing the electronic expansion valve in the event of power failures.
4 Flexibility The most versatile programmable controller in the HVAC/R sector for residential and commercial applications and data centers. Residential Heat pumps Ducted systems Underfloor heating Commercial and superstores Air handling units Rooftop units Hydronic
5 Data centers Close control units Chillers Evaporative cooling
6 Range and accessories RS485 pco 5 Compact the pco solution with 6 DIN modules and 19 I/Os pco 5 + Small the pco solution with 13 DIN modules and 24 I/Os pcoe expansion card Used to increase the number of I/Os on the pco while keeping costs and overall dimensions under control. pco 5 + Medium the pco solution with 18 DIN modules and 40 I/Os pco 5 + Medium con EVD EVO the pco solution with 18 DIN modules and 44 I/Os Electronic expansion valve driver To control CAREL or third party E X V valves. pco 5 + Large the pco solution with 18 DIN modules and 48 I/Os pco 5 + Extralarge the pco solution with 18 DIN modules and 58 I/Os Ultracap (stand-alone & plug-in) To guarantee closing of the electronic valve in the event of blackouts. Serial cards Used to interface pco controllers with the most common communication standards MP-BUS card Konnex ccard tlan serial card Ethernet interface card BACnet interface card CANbus serial card LonWorks serial card Terminals
7 One single development suite for designing the complete application, from control of the unit to interaction with the environment. Completely programmable TFT touch screen displays Specific libraries for HVAC/R applications Compressor Manufacturer Approved: readily available technology The new CAREL range of displays are all programmable using 1tool. This allows the development of simple, intuitive and attractive interfaces for end users. The range of TFT touch screen displays can combine different colours and transparency levels using Alpha Blending technology. CAREL s know-how, acquired in more than 35 years specific experience in the HVAC/R sector, is made available in a complete library of functions, from the simplest to the most complex, all ready to use. The partnerships between CAREL and the leading international compressor manufacturers guarantee high quality control solutions and optimum compressor management throughout the life of the unit. Touch
8 Table of pco sistema models Features Compact Small Medium Large Extralarge PCOX*A PCOX*B P+5*S P+5*M P+5* + EVD EVO Maximum flash memory capacity 4 MB 13 MB NAND flash 32 MB 50 MB Real Time Clock plan port tlan port Integrated FieldBus port Integrated BMS port Ready for FieldBus card Ready for BMS card USB programming key Built-in pgd 1 display Black box Max no. of analogue inputs PT1000 inputs PT500 inputs PT100 inputs PTC inputs NTC inputs to 10 Vdc inputs to 1 Vdc inputs to 20 ma or 0 to 20 ma inputs with power supply from pco 4 to 20 ma or 0 to 20 ma inputs with external power supply 0 to 5 Vdc ratiometric inputs with power supply from pco 0 to 5 Vdc ratiometric inputs with external power supply Max no. of digital inputs Vac/Vdc inputs Vac/Vdc inputs Voltage-free contact inputs Fast digital inputs Max no. of analogue outputs Optically-isolated 0 to 10 Vdc outputs to 10 Vdc outputs Optically-isolated PWM outputs PWM outputs Max no. of digital outputs SPST relay outputs SPDT relay outputs Max no. of SSR outputs / Vdc power supply standard - optional P+5*L P+5*XL CAREL INDUSTRIES 2016 all rights reserved. CAREL INDUSTRIES reserves the right to modify the features of its products without prior notice EN Headquarters ITALY Sales organization Affiliates CAREL INDUSTRIES HQs Via dell Industria, Brugine - Padova (Italy) Tel. (+39) Fax (+39) carel@carel.com CAREL Asia - CAREL Australia - CAREL Central & Southern Europe - CAREL Deutschland - CAREL China - CAREL France - CAREL Mexicana - CAREL Middle East - CAREL Nordic - CAREL Russia - CAREL South Africa - CAREL Sud America - CAREL Czech & Slovakia - CAREL Ireland - CAREL Japan - CAREL Turkey - CAREL Korea - CAREL Thailand - CAREL Ibérica - CAREL U.K. - CAREL Italy - CAREL U.S.A. - CAREL India - All trademarks hereby referenced are the property of their respective owners. CAREL is a registered trademark of CAREL INDUSTRIES in Italy and/or other countries.
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