TCS-NET AIR CONDITIONING CONTROL SYSTEM (TOUCH SCREEN CONTROLLER)

Transcription

1 TCS-NET AIR CDITIING CTROL SYSTEM (TOUCH SCREEN CTROLLER) FILE NO. A04-06

2 CTENTS OUTLINE - TCS-Net Air conditioning control system outline Component TCS-Net Control system component Application control component Basic system component Apparatus component The control system devices The control system devices (Procured on site) Software Touch screen function Energy monitoring and billing function Input/Output... 5 SYSTEM CFIGURATI - Touch screen system configuration INSTALLATI 3- Installation work flow Setup file data preparation Control wiring diagram (Connection example) Power meter wiring diagram (Connection example) Air conditioner address table Schedule table Setup file creation Setup file creation software (Excel macro) Setup file contents Control system installation External view Installation method Device specifications Wiring Wiring specifications Wiring diagram Network connection Control system configuration ADDRESS SETTING 4- Address setting flow Definition of address Address setting for air conditioner Setting for VRF system... 6 () Check at main Power () Manual setting from wired remote (3) Line (system) address setting (4) Power reset (5) unit address check (6) Trial operation (7) Setup of relay connector and terminator (8) Central control address setting... 7 (9) Trial operation for central (TCB-SC64TLE) (0) Automatic address setting (for reference) () Clearance of address () Confirmation of indoor unit address and position by using the remote (3) Address change from remote (4) In case of increase the address-undefined indoor units (Extension, etc.)... 8 (5) Address setup example (VRF system) Setting for to system () Address re-setup () address change example Address setting for Control System devices Address setting flow Setting for Intelligent server Setting for TCS-Net relay interface Setting for Energy monitoring relay interface Setting for Digital I/O relay interface TRIAL OPERATI 5- Trial operation Air conditioning control system troubleshooting Faults on the air conditioner Faults on the air conditioning control system... 0

3 OUTLINE - TCS-Net Air conditioning control system outline - Component -- TCS-Net control system component -- Application control component -3 Basic system component -3- Apparatus component -3- The control system devices -3-3 The control system devices (Procured on site) -3-4 Software -4 Touch screen function -5 Energy monitoring and billing function -6 Input/Output 3

4 - TCS-Net Air conditioning control system outline The TCS-Net Air conditioning control system achieves an easy-to-operate central air conditioning control with the LCD Touch Screen Controller integrating advanced functions. The system allows operation status monitoring, operation control, scheduled operation and error code display of up to 5 indoor units with one. It is also equipped with functions for energy monitoring and billing (Individual indoor units) and for operation control using external input/output signals. Operation status monitoring Monitors operation status of all air conditioners collectively. Operation control Controls operation of devices with the LCD touch panel. Allows detailed operation settings, such as collective operation of an entire building or each block/tenant/area, as well as individual operation of each indoor unit. Operation schedule Allows detailed operation schedule settings for each area. Error code display Displays failure information, location, time when the failure occurs and displays fault log information. Energy monitoring and billing Determines power usage for each indoor unit and outputs the calculation results as daily/monthly reports. I/O function Provides operation control using external input signals and outputs emergency signals to external devices. 4

5 - Component -- TCS-Net control system component BMS-LSVE Intelligent server TCS-Net Interface BMS-IFLSVE SMMS SHRM HUB BMS-TP0640ACE BMS-TP0640PWE BMS-TP50ACE BMS-TP50PWE Touch screen PC PC for Energy monitoring and billing BMS-IFWH3E Energy meter relay interface Digita l/o Relay Interface BMS-IFDD0E I/F I/F Power meter Master remote Side remote Super Digital Inverter Digital Inverter ": model" connection interface TCB-PCNT30TLE 5

6 Terminal PJ7 8 ICI 5 4 OFF K00 OFF COM COM T8 T8 OFF OPERATI/ NCC- TCB-PCOM TCB-PCOME MS MS 0 Terminal TCB-PCMOE Terminal 4 PJ7 ICI D COM HEAT COOL COM 0 -- Application control component BMS-LSVE Intelligent server TCS-Net Interface BMS-IFLSVE HUB PC I/F I/F Screw M3 6 Screw M4 8 SMMS SHRM TB Screw M3 6 TOSHIBA TOSHIBA NCC-4 TCB-PCMO 4-4ø hole 4-4ø hole Alarm status output /OFF command Air-conditioning Management on site BMS-TP0640ACE BMS-TP0640PWE BMS-TP50ACE BMS-TP50PWE Touch screen PC for Energy monitoring and billing BMS-IFWH3E Energy meter relay interface Digita l/o Relay Interface BMS-IFDD0E Power meter Power peak-cut control board TCB-PCDME External master /OFF board TCB-PCMOE Batch drive, error output Power peak-cut control signal Master /OFF signal Master remote Side remote Weekly timer RBC-EXWE Wired remote RBC-AMT3E Operation status output Operation control command Central remote TCB-SC64TLE Weekly timer RBC-EXWE Remote location /OFF control box TCB-IFCB-4E ": model" connection interface TCB-PCNT30TLE Sub-remote RBC-ASE Super Digital Inverter Digital Inverter Network adapter TCB-PCNT0E AI-NETWORK Wireless remote AI-NET central control devices Master /OFF signal 6

7 -3 Basic system component -3- Apparatus component Compact Flash Set up files Ethernet InteIligent Server (BMS-LSVE) RS-485 TCS-NET Relay I/F (BMS-IFLSVE) Main BUS Touch Screen Controller (BMS-TP0640/50) Compact Flash Intelligent server Software (BMS-STCC0E) Main BUS Switching HUB (Procured on site) TCS-NET Relay I/F (BMS-IFLSVE) Main BUS PC for Energy Monitoring and billimg (Procured on site) Energy Monitoring Relay I/F (BMS-IFWH3E) Power meter Power meter 8 (Procured on site) (Procured on site) Energy Monitoring Relay I/F (BMS-IFWH3E) Power meter Power meter 8 (Procured on site) (Procured on site) Input Digital I/O Relay I/F (BMS-IFDD0E) Input 8 Output Output 4 Input Digital I/O Relay I/F (BMS-IFDD0E) Input 8 Output Output 4 System Configuration Table Function Devices Monitoring/Control/Scheduling/Fault code display Energy monitoring and billing units connected Digital I/O Touch Screen Controller Intelligent Server Intelligent Server Software TCS-NET Relay I/F Energy Monitoring Relay I/F Digital I/O Relay I/F PC (for Energy monitoring and billing) Switching HUB BMS-LSVE BMS-STCC0E BMS-IFLSVE BMS-IFWH3E BMS-IFDD0E Procured on site Procured on site Max. 64 units Max. 64 units Max. 5 units Max. 5 units BMS-TP0640ACE BMS-TP0640PWE BMS-TP50ACE BMS-TP50PWE (*) (*) (*) (*) (*) (*) (*) (*) (*) A Switching HUB is required when using two or more Intelligent servers or when connecting to a PC for Energy Monitoring and billing. 7

8 -3- The control system devices Name Model name Appearance Performance Touch Screen Controller BMS-TP0640ACE BMS-TP50ACE BMS-TP0640PWE BMS-TP50PWE Operation monitoring Operation control Operation schedule Error code display Fire alarm input Energy monitoring data saving to CF card Intelligent Server BMS-LSVE Data collection Intelligent Server Software BMS-STCC0E Data collection software (This software is used for the Intelligent server) TCS-Net Relay Interface BMS-IFLSVE Protocol transformation Main BUS to RS-485 Energy Monitoring Relay Interface BMS-IFWH3E Power meter interface Digital I/O Relay Interface BMS-IFDD0E Input and output interface Fire alarm input Key input Error output 8

9 -3-3 The control system devices (Procured on site) Name Performance Specification Power meter Mesurement of power consumption. Output data by pulse signal Pulse output type Pulse generator constants: kwh/pulse or 0kWh/pulse Pulse duration: ms Output terminal: /OFF contactor Switching HUB and Ethernet wire Network with Touch screen Intelligent server Energy monitoring PC HUB: 0BASE-T compliant (*) Number of ports: as required Ethernet wire: Category5 UTP straight cable (with HUB) Category5 UTP cross cable (without HUB) PC for energy monitoring and billing Energy monitoring calculation Electricity billing calculation Monthly report creation Microsoft Excel is required for the energy monitoring and billing function OS: Windows 000 or newer Excel: Excel 000 or newer * 00BASE-T compliant HUB is required when using 5 or more servers, or or more s Software Name Performance Note Monthly report creation software Monthly report creation Power distribution calculation Billing calculation Daily sum report creation This software is provided on CD-ROM 9

10 -4 Touch screen function Monitoring All unit conditions can be monitored by the. Monitoring Items Mode FAN mode Louver setting Set Temperature Inlet air temperature R/C control prohibition Control All unit operations can be controled within the user's selected division. Controlable division Whole building All tenant All area Unit 0 Setting Items Mode Fan mode Louver setting Set temperature Inlet air temperature R/C control prohibition (7 combinations) /OFF prohibition MODE prohibition SET TEMP prohibition

11 Management zone categories All Block Tenant Area RC Group/Unit Unit (line address + indoor unit address) Building A F Tenant A Shop A 0 Tenant B Tenant C Shared space Office A Shop B Office B Shop C Office C F outdoor air conditioner (header unit) - (follower unit) -3 (header unit) -4 (follower unit) -5 (header unit) -6 (follower unit) -7 (follower unit) -8 (header unit) -9 (follower unit) - (header unit) - (follower unit) -3 (header unit) -4 (header unit) -5 (header unit) -6 (follower unit) -7 (follower unit) -8 (follower unit) -9 (follower unit) 3- (header unit) Scheduling A basic operation schedule pattern is determined by setting the weekly and monthly operation schedules. The schedules can be set for each area. Weekly schedule setting Up to 0 patterns a day (including and OFF) can be set.

12 Monthly schedule setting Schedule patterns except for weekly schedule patterns can be set as special-days. Up to four special-day patterns can be set. Non-operation dates can also be set. Error code display When an error occurs on a device, an error code is displayed. Fault log display

13 -5 Energy monitoring and billing function Distributes the total power consumption for each indoor unit according to the billing schedule that has been set by the Touch Screen Controller. The system setup file and the operation result file saved on the CF card of the Touch Screen Controller are uploaded onto the PC. The PC calculates the power distribution result using the dedicated report creation software (Excel macro) to create spreadsheets and monthly reports. Data flow Setup file creation software Setup file Tenant name, etc. Air conditioner information, etc. Setting values for energy monitoring and billing Air conditioner specific characteristic values Tenant names for reports File transfer (FTP) Monthly meter-read file Setup file Report creation software (Excel macro) Excel Default data file Setup file Air conditioner operation result Power meter pulse counter value Records to CF card Every 5 min Touch Screen Controller Monthly report, spreadsheet (Excel file) RS-485 Energy monitoring I/F Intelligent Server IF Ethernet HUB (procured on locally) Ethernet Energy monitoring and billing software Printer Main BUS Air conditioner PC (procured on site) Printer for monthly reports (procured on site) Power meter Specification PC operating system OS Windows 000 or newer Excel Excel 000 or newer is required separately. A PC and printer for energy monitoring and billing should be procured on site. Electricity billing schedule Touch Screen Controller sets a billing schedule for monthly reports. 3

14 Monthly Report The report creation software creates monthly reports in an Excel file format. Monthly report printout example Report creation software functions Function Monthly report creation Power distribution calculation Billing calculation Daily sum report creation Description Creates operation result reports for each indoor unit group. These can be totalled by the touch screen based upon the setup files. Creates 4 types of spreadsheets for monthly reporting. Calculates power distribution for each indoor unit group Calculates expenses for each indoor unit group Totals daily reports in specified range to create a monthly report. Remarks Operation result report type: Display operation hours Display operation hours, display by In/Out working hours Display operation hours/consumption/billing Display operation hours/consumption/billing, display by In/Out working hours Spreadsheet type: Operation result for all the units Operation result without tenant, Area name Operation result sum by tenant, block Accounts sum by tenant 4

15 -6 Input/Output This system controls the air conditioners by interlocking them with electric lock signals and fire alarm signals and can transmit air conditioner emergency signals to other devices. Fire alarm input Digital I/O Relay I/F Door-lock input Error output RS-485 Intelligent Server TCS-Net Relay I/F Main BUS Ethernet Touch Screen Controller HUB Controls Air conditioners by interlocking with input signals. Outputs Air conditioner error to external devices. Ethernet Air conditioner 5

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17 SYSTEM CFIGURATI - Touch screen system configuration 7

18 - Touch screen system configuration Touch Screen Controller (BMS-TP0640/50) Ethernet InteIligent Server (BMS-LSVE) Compact Flash RS-485 TCS-NET Relay I/F (BMS-IFLSVE) Main Bus Max. 64 air conditioners per relay I/F Max. 5 indoor units (64 units x 8) per Intelligent Server Intelligent Server Software (BMS-STCC0E) (*) A Switching HUB is required when using two or more Intelligent Servers or when connecting a PC for energy monitoring and billing. TCS-NET Relay I/F (BMS-IFLSVE) MAX 8 per Intelligent server Main Bus Max. 64 air conditioners per relay I/F PC for Energy Monitoring and billing Switching HUB Energy Monitoring Relay I/F (BMS-IFWH3E) Energy Monitoring Relay I/F (BMS-IFWH3E) MAX 4 per Intelligent server Power meter (with pulse generator) Power meter 8 (with pulse generator) Power meter (with pulse generator) Power meter 8 (with pulse generator) Max. 8 power meters per relay I/F Max. 8 power meters per relay I/F Max. 3 (8 x 4) power meters per Intelligent Server Digital I/O Relay I/F (BMS-IFDD0E) Input contact Input contact 8 Device Device 4 Max. 8 input contacts per relay I/F Max. 4 devices per relay I/F Max. 3 (8 x 4) digital inputs per Intelligent Server Digital I/O Relay I/F (BMS-IFDD0E) MAX 4 per Intelligent server Input contact Input contact 8 Device Device 4 Max. 8 input contacts per relay I/F Max. 4 devices per relay I/F Max. 6 (4 x 4) digital outputs per Intelligent Server 8

19 System Configuration Table (... available... not available) Function Component Touch Screen Controller Air conditioning monitoring/control Energy monitoring and billing units connected Intelligent Server BMS-LSVE BMS-STCC0E Intelligent Server Software BMS-IFLSVE TCS-NET Relay I/F Energy Monitoring Relay I/F BMS-IFWH3E Digital I/O Relay I/F BMS-IFDD0E BMS-TP0640ACE BMS-TP0640PWE BMS-TP50ACE BMS-TP50PWE Max. 64 units unit unit Max. 8 units Max. 5 units Max. 4 units unit per Intelligent Server (max. 4 units in total) Up to 8 units per Intelligent Server (max. 3 units in total) Max. 4 units Max. 4 units Max. 4 units Max. 4 units Switching HUB Ethernet wire PC Power meter Procured on site Procured on site Procured on site Procured on site * *3 Comply with 0BASE-T* Number of ports: As required Category 5 UTP straight wire OS: Windows 000 or newer, Excel 000 or newer Pulse output type Pulse generator constants: kwh/pulse or 0 kwh/pulse Pulse duration: ms Output terminal: /OFF contactor *:The number of ethernet wires and the number of switching HUB ports vary with the number of Intelligent Servers connected. *:00 BASE-T compliant is required when using 5 or more servers, or or more s. *3:The number of power meters vary with power meter specifications. Two or more refirgerant systems can be connected to one power meter. For heat recovery VRF (SHRM) and Super digital inverter, Digital inverter, it is necessary to install the power meter independently. All power meters connected to the same must be set to the same pulse generator constants. 9

20 System configuration examples The following lists detail the required component devices for each category.. Without energy monitoring (A) Up to 64 indoor units Device Model Touch Screen Controller BMS-TP0640ACE Intelligent Server BMS-LSVE Intelligent Server Software BMS-STCC0E TCS-NET Relay Interface BMS-IFLSVE Digital I/O Relay Interface BMS-IFDD0E Ethernet wire Procured on site Quantity Max. 8 Max. 4 * Remarks Up to 8 units per Intelligent Server Category5 UTP cross cable (B) Up to 5 indoor units Device Model Quantity Remarks Touch Screen Controller BMS-TP50ACE Intelligent Server BMS-LSVE Max. 4 Intelligent Server Software BMS-STCC0E Max. 4 Same quantity as Intelligent Server required TCS-NET Relay Interface BMS-IFLSVE Max. 3* * Up to 8 units per Intelligent Server Digital I/O Relay Interface BMS-IFDD0E Max. 6*3 *3 Up to 4 units per Intelligent Server Ethernet wire Procured on site * Category5 UTP straight cable Switching HUB Procured on site 0 BASE-T compliant *4 number of ports: As required. With energy monitoring (A) Up to 64 indoor units Device Model Quantity Remarks Touch Screen Controller BMS-TP0640PWE Intelligent Server BMS-LSVE Intelligent Server Software BMS-STCC0E TCS-NET Relay Interface BMS-IFLSVE Max. 8 Up to 8 units per Intelligent Server Energy Monitoring Relay Interface BMS-IFWH3E Max. 4 Digital I/O Relay Interface BMS-IFDD0E Max. 4 Ethernet wire Procured on site * Category5 UTP straight cable Switching HUB Procured on site 0 BASE-T compliant *4 number of ports: As required PC Procured on site OS: Windows 000 or newer Excel: Excel 000 or newer Power meter Procured on site *5 Pulse output type Pulse generator constants: kwh/pulse or 0kWh/pulse Pulse duration: ms Output terminal: /OFF contactor 0

21 (B) Up to 5 indoor units Device Touch Screen Controller Intelligent Server Intelligent Server Software TCS-NET Relay Interface Energy Monitoring Relay Interface Digital I/O Relay Interface Ethernet wire Switching HUB PC Power meter Model BMS-TP50PWE BMS-LSVE BMS-STCC0E BMS-IFLSVE BMS-IFWH3E BMS-IFDD0E Procured on site Procured on site Procured on site Procured on site Quantity Max. 4 Max. 4 Max. 3* Max. 6*3 Max. 6*3 * Remarks Same quantity as Intelligent Server required * Up to 8 units per Intelligent Server *3 Up to 4 units per Intelligent Server *3 Up to 4 units per Intelligent Server Category5 UTP straight cable 0 BASE-T compliant *4 number of ports: As required OS: Windows 000 or newer Excel: Excel 000 or newer Pulse output type Pulse generator constants: kwh/pulse or 0kWh/pulse Pulse duration: ms Output terminal: /OFFcontactor * The number of ethernet wires and the number of switching HUB ports vary with the number of Intelligent servers connected. *4 00BASE-T compliant HUB is required when using 5 or more servers, or or more s. *5 The number of power meters vary with power meter specifications. Two or more refirgerant systems can be connected to one power meter. For heat recovery VRF (SHRM) and Super digital inverter, Digital inverter, it is necessary to install the power meter independently. All power meters connected to the same must be set to the same pulse generator constants. *5

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23 3 INSTALLATI 3- Installation work flow 3- Setup file data preparation 3-- Control wiring diagram (Connection example) 3-- Power meter wiring diagram (Connection example) 3--3 Air conditioner address table 3--4 Schedule table 3-3 Setup file creation 3-3- Setup file creation software (Excel macro) 3-3- Setup file contents 3-4 Control system Installation 3-4- External view 3-4- Installation method Device specifications 3-5 Wiring 3-5- Wiring specifications 3-5- Wiring diagram 3-6 Network connection 3-7 Control system configuration 3

24 3- Installation work flow Work flow 0. System planning Contents Air conditioner equipment selection Control system device selection Reference No. Chapter.. Setup file data preparation System wiring diagram Power meter wiring diagram Address list Schedule list 3-. Setup file creation Create setup files by excel macro software On site installation (Construction work) Control system installation On site installation (Wiring) Wiring power cable/ communication line Network connection On site installation (Control system configuration) Energy monitoring PC configuration Intellignet server configuration Setup file installation On site installation (Address setting) Air conditioner address setting Control system device address setting Chapter Trial operation and adjustment Chapter Commissioning 4

25 3- Setup file data preparation Before starting the installation, prepare the materials for creating the setting files. Control wiring diagram Power meter wiring diagram Air conditioner address table Schedule table 3-- Control wiring diagram (Connection example) Touch Screen Controller Switching HUB Intelligent Server BMS-LSVE Intelligent server software BMS-STCC0E Intelligent Server BMS-LSVE Intelligent server software BMS-STCC0E PC for creating monthly reports Printer Main BUS 6th floor BMS- IFLSVE TCS-NET Relay Interface U3,U4 5th floor BMS- IFLSVE TCS-NET Relay Interface U3,U4 9th-6th floor nd floor BMS- IFLSVE TCS-NET Relay Interface U3,U4 st-8th floor st floor BMS- IFLSVE TCS-NET Relay Interface U3,U4 Digital Input/Output Relay Interface BMS-IFDD0E Digital Input/Output Relay Interface BMS-IFDD0E Energy Monitoring Relay Interface BMS-IFWH3E Energy Monitoring Relay Interface BMS-IFWH3E U,U U,U U3,U4 U,U U,U U,U U,U U3,U4 U,U U,U U,U U,U U3,U4 U,U U,U U,U U,U U3,U4 U,U U,U 8 door-lock control signal inputs 8 fire alarm inputs 8 power meter inputs unit 8 power meter inputs unit 5

26 3-- Power meter wiring diagram (Connection example) Power meter No. Power meter No. SMMS SMMS Isolator Isolator Isolator Power meter No.3 SMMS SHRM Isolator Isolator Power meter No.4 SDI SDI SDI DI DI DI Isolator Two or more refirgerant systems can be connected to one power meter. For heat recovery VRF (SHRM) and SDI* DI* it is necessary to install the power meter independently. All power meters connected to the same must be set to the same pulse generator constants. *: Super digital inverter *: Digital inverter Isolator Isolator 6

27 3--3 Air conditioner address table Building name: Air Conditioner List refrigerant system unit model name unit model name Header unit 0 Intelligent Server address TCS-NET relay I/F address Line address unit address Group address Address Information Display name Block name Tenant name Area name Header indoor unit of group control. unit on individual control. Follower indoor unit of group control. R.C. group/ unit Power meter No. and Input/Output data No. Power meter No. Key input No. Fire alarm No. 7

28 (Example) Building name: XXX Building Air Conditioner List refrigerant system unit model name unit model name MMU-AP009H MMU-AP009H 3 MMU-AP009H 4 MMU-AP009H 5 PAC-B MMY-AP40HT8 MMU-AP009H 6 MMK-AP009H 7 MMK-AP009H 8 MMK-AP009H 9 MMK-AP009H 0 MMK-AP009H MMK-AP009H MMK-AP009H 3 PAC-M MMY-AP40HT8 MMK-AP009H 4 MMK-AP009H 5 MMK-AP009H 6 MMK-AP009H 7 MMK-AP009H 8 MMK-AP009H 9 PAC-S MMY-AP40HT8 MMK-AP009H 0 MMK-AP009H Header unit Intelligent Server address TCS-NET relay I/F address Line address unit address Group address Address Information Display name Block name Tenant name Area name F Tenant A Shop A F Tenant A Shop A 3 F Tenant A Shop A 4 F Tenant A Shop A 5 F Tenant A Shop A 6 0 F Tenant B Shop B 7 0 F Tenant B Shop C 8 0 F Tenant B Shop D 9 0 F Tenant B Shop E 0 F Tenant C Shop F 0 F Tenant C Shop F 3 0 F Tenant C Shop G 4 0 F Tenant C Shop G 5 0 F Office A Office 6 0 F Office A Office 7 0 F Office A Meeting room 8 0 F Office A Meeting room F Shared space A 3 F B 3 0 F Tenant D Shop H Header indoor unit of group control. unit on individual control. Follower indoor unit of group control. R.C. group/ unit PAC-B F- PAC-B F- PAC-B F- PAC-B F- PAC-B F- PAC-B F- PAC-B F-3 PAC-B F-4 PAC-B F-5 PAC-M F- PAC-M F- PAC-M F-3 PAC-M F-4 PAC-M F-5 PAC-M F-6 PAC-M F-7 PAC-M F-8 PAC-S F- PAC-S F- Power meter No. and Input/Output data No. Power meter No. Key input No. Fire alarm No

29 3--4 Schedule table Schedule Table ( / ) Building name: R.C. group/unit Area Tenant Block Day of the week : : 3 : 4 : 5 : 6 : 7 : 8 : Schedule Table (Example) Building name: XXX Building R.C. group/unit PAC-B, F- Area Consultation room Tenant XX Dental Clinic Block B Day of the week Monday to Saturday 8:00 9:00 3 :00 4 : 5 : 6 : 7 : 8 : Run Stop Stop : : : : : : : : PAC-B, F-3 to F-5 Warehouse XX Electric Co., Ltd. B Monday to Friday 8:00 :00 3:00 9:00 :00 : : : Run Stop Run Stop Stop : : : : : : : : PAC-B, F-6 Night-duty room B Monday to Saturday 8:00 9:30 0:00 6:30 :00 3:58 : : Run Stop Stop Run Stop Stop 9

30 3-3 Setup file creation Create setup files according to the control wiring system diagram and the address table Setup file creation software (Excel macro) The setup file creation software is used to create setup files to be installed on the Touch Screen Controller. In the air conditioning control system, setting values are defined in accordance with the air conditioner installation conditions within the building. If a wrong value is set, a problem such as an interruption in communication with the air conditioner will occur. Setting items: Air conditioner information, device information, Touch Screen Controller display information. A operator enters details on the Excel spreadsheet and then creates 3 setup files using the information entered. Operating environment and others Operating environment OS Excel Windows 000 or newer Excel 000 or newer is required separately. System Configuration Setup file creation software for Touch Screen Controller Excel Default data file Product information file Provided from installation company and building management company. Air conditioner information Location, indoor unit group setting, control address (I/F, indoor, outdoor), device type, product model, number of devices Device information Power meter No., pulse constant, fire alarm/door-lock input No., emergency output No. Setup file Tenant name, etc. Air conditioner information, etc. Setting values for energy monitoring and billing Air conditioner specific characteristic values Tenant names for reports Setup file Record on CF card Control display information Block/area/tenant/R.C. Group, unit names Building operation information Meter read date Schedule (operation, charging) Touch Screen Controller Set by scheduler function of Touch Screen Controller. RS-485 Energy monitoring I/F Intelligent Server TCS-NET Relay I/F Main BUS Ethernet HUB Ethernet Power distribution software Printer Power meter Air conditioner 30

31 3-3- Setup file contents () Display setup file File name: DISP_FORM.DEF Enter the entire building display mode, number of block display buttons, number of tenant display buttons, number of area display buttons, number of R.C. group/indoor display buttons, and the schedule setting unit. For the entire building display mode, specify display unit when the entire building button is pressed. [0: block, : tenant, : area, 3: R.C. group/indoor] For the number of buttons, enter the number of lateral buttons in each display mode. The number of vertically arranged buttons is always 6. Specify schedule setting unit. [0: area, : R.C. group/indoor] Specify filter sign display mode. [0: no display, : display] () Error code definition file File name: ERROR_CODE.DEF Enter reception code (hexadecimal), error code, error code name, display mode, and external output. Specify display mode [0: no display (normal), : display]. Specify external output [0: no output emergency, -64: emergency output No. (output to corresponding number)]. (3) Touch Screen Controller IP address definition file File name: CT_IP.DEF Enter the Touch Screen Controller IP address. (4) Intelligent Server IP address definition file File name: LSV_IP.DEF Enter an Intelligent Server number and IP address. (5) I/O Controller IP address definition file File name: IO_IP.DEF Enter the I/O Controller IP address. Only one address can be entered. Do not enter a IP address when the I/O Controller is not used. (6) Building name definition file File name: BUILD_NAME.DEF Enter a building name. (7) Block name definition file File name: BLOCK_NAME.DEF Enter a block number/name. Specify font size. [0 (small) -3 (large) (standard)] (8) Tenant name definition file File name: TENANT_NAME.DEF Enter tenant numbers/names (up to 5). Specify font size. [0 (small) -3 (large) (standard)] (9) Area name definition file File name: AREA_NAME.DEF Enter area numbers/names (up to 5). Specify font size. [0 (small) -3 (large) (standard)]. (0) R.C. group/indoor name definition file File name: AC_NAME.DEF Enter R.C. group/indoor numbers/names (up to 5). Specify font size. [0 (small) -3 (large) (standard)] 3

32 () Door-lock input definition file File name: KEY_CH.DEF Enter door-lock input numbers (-64), input device IDs, input channels, and signal logic (up to 64). When no door-lock input is used, do not enter. An input device ID means the following: 0 to 7: I/O module device ID 0: general-purpose input to the touch panel 00 or more: digital I/O interface (Second digit: Intelligent Server No., first digit: Relay Interface No.) Specify signal logic. [0: negative logic, : positive logic] () Fire alarm input definition file File name: FIRE_CH.DEF Enter fire alarm input numbers (-64), input device IDs, input channels, and signal logic (up to 64). When no fire alarm input is used, do not enter. An input device ID means the following: 0 to 7: I/O module device ID 0: general-purpose input to the touch panel 00 or more: digital I/O interface (Second digit: Intelligent Server No., first digit: Relay Interface No.) Specify signal logic. [0: negative logic, : positive logic] (3) Emergency external output definition file File name: EMGOUT_CH.DEF Enter external emergency output numbers (-64), output device IDs, and output channels (up to 64). When no external emergency output is used, do not enter. An output device ID means the following: 0 to 7: I/O module device ID 0: general-purpose output to the touch panel 00 or more: digital I/O interface (Second digit: Intelligent Server No., first digit: Relay Interface No.) (4) R.C. group/indoor setup file File name: AC_MAP.DEF R.C. group/indoor No., Intelligent Server No., Relay Interface No., outdoor system No., indoor unit address, device type, block No., tenant No., area No., key No., fire alarm No. Device type 0: SMMS, SHRM, : SDI, DI, : HA interface Key No. 0: no door-lock interlocking, -64: When a signal is input from the number defined in (), a stop command is sent to the system. Fire alarm No. 0: no fire alarm interlocking, -64: When a signal is input from the number defined in (), a stop command is sent to the system. unit set in this file is for the header unit only. (5) unit group config file File name: AC_GROUP.DEF R.C. group/indoor No., Intelligent Server No., Relay Interface No., outdoor system No., indoor unit address, device type, outdoor unit No., header/follower, tenant No. Used for energy monitoring and billing. No data is provided when energy monitoring and billing is not performed. (6) unit group config file File name: OUT_GROUP.DEF unit No., Intelligent Server No., Relay Interface No., system No., outdoor unit address, device type Used for energy monitoring and billing. No data is provided when energy monitoring and billing is not performed. 3

33 (7) Power meter input definition file File name: WHM_CH.DEF Power meter No. (-64), interface address, channel No., pulse generator constants Used for energy monitoring and billing. No data is provided when energy monitoring and billing is not performed. An interface address means the following: to 3: energy monitoring interface 00 or more: pulse counter interface (Second digit: Intelligent Server No., first digit: Relay Interface No.) Pulse generator constants (kwh/pulse): Used by the energy monitoring and billing Excel macro software, but not used by the. (8) Report setup file File name: REPORT.DEF Daily report limit time (meter-read time), Monthly report limit date (9) Operation mode setup file File name: RUN_MODE.DEF Operation mode range, scheduled operation central setting, door-lock interlocking central setting Operation mode range 0: all enabled, 6: cooling/dry/fan only, 3: heating/fan only Scheduled operation central setting Setting Stop (0 minutes later) Stop (within 0 minutes) Run 0 Stop Stop Run 3 Stop + run/stop changeover prohibition reset Stop + run/stop changeover prohibition reset Stop + run/stop changeover prohibition reset Stop + run/stop changeover prohibition reset Stop + run/stop changeover prohibited Stop + run/stop changeover prohibited Run + run/stop changeover prohibition reset Run/stop changeover prohibition reset Run + run/stop changeover prohibition reset Door-lock interlocking central setting Setting Lock (OFF to ) 0 Stop Stop Stop + run/stop changeover prohibited 3 Stop * All these files must be included in the DEF folder. Unlock ( to OFF) No operation Run/stop changeover prohibition reset Run/stop changeover prohibition reset No operation 33

34 3-4 Control system installation 3-4- External view Touch Screen Controller Model: BMS-TP0640ACE BMS-TP50ACE BMS-TP0604PWE BMS-TP50PWE CF (Compact Flash) card slot (CF card for data files) Universal Input/ Output port USB mouse Ethernet port Intelligent Server Power input terminal block Power cable PCI expansion unit connector cover POWER LED Function switch (F, F, F3) M4 Tap ( 4 pcs.) (depth: 0 mm max.) unit: mm 34

35 Intelligent Server Model: BMS-LSVE Metal case type 98 CAUTI Do not remove. CF (Compact Flash) card slot 370 Not used 39 4 Touch Screen Controller (Ethernet) Relay Interface (RS-485) Power switch WARNING Do not decompose. unit: mm 35

36 TCS-NET Relay Interface Model: BMS-IFLSVE Parts name Case Case lid Grommet Grommet Grommet for power supply Specifications Galvanized sheet metal Galvanized sheet metal C30-SG0A C30-SG0A C30-SG0A mounting holes unit: mm 36

37 Energy monitoring R I/F Digital I/O R I/F Model: BMS-IFWH3E BMS-IFDD0E 34 Grommet for power input 8 8 Grommet for power meter (93) Grommet for RS-485 Grommet for DO unit: mm 37

38 3-4- Installation method Touch Screen Controller Make a space for the installation and service. Install the Touch Screen Controller in a wall (standard) or on a dedicated stand (when available on site). In-wall installation Conditions for installation A space of 30 mm or more between the and surrounding objects is required. Attaching Fixture Panel cut size Panel 30 mm or more (top) R or less Panel thickness: mm [mm] REQUIREMENT Use a panel (procured on site) with a thickness of.6-.7 mm.. Insert the from the outside of the panel. 30 mm or more (bottom) 30 mm or more (rear) Top view 30 mm or more (side) Bottom view Interface side Panel. Insert the fixtures from the inside of the panel. Touch Screen Controller Panel Fixture Tightening screws excessively may cause the screws to break. Optimum tightening torque is 0.6N/m. For reference Display stand (not supplied with the ) Use a CTEC stand (model: IPC-SND-03). For details of the stand, visit the CTEC web site. Europe: China: REQUIREMENT Check that the installation dimensions on the rear of the Touch Screen Controller match the installation dimensions on the CTEC stand. Use the screws supplied with the stand to install the. 75 mm Angle adjustment lock screw. (Loosen the screw and adjust angle.) 75 mm 38

39 Intelligent Server Installation Method and Orientation There are four ways to install the Intelligent Server as shown below: () rack mount () surface mount (3) wall mount A, and (4) wall mount B. The rack mount installation requires a support bracket for a 9-inch rack. Please contact distributor if you need the support bracket. Use the four bottom screw holes for the wall mount installation. ()Rack mount A support bracket is required to be fixed to the bottom (rear side) of the unit. ()Surface mount Standard installation (3)Wall mount -A Wall mount with the front side upwards (4)Wall mount -B Wall mount with the left side upwards 30.8 (Unit: mm) Screw hole for wall mount (M4 4 pcs.) AC inlet side LED side REQUIREMENT Do not install the unit in any of the following places. Humid or wet place Dusty place Place exposed to direct sunlight Place where there is a TV set or radio within one meter Place exposed to rain (outdoors, under eaves, etc.) 39

40 TCS-NET Relay Interface Installation Method and Orientation There are five installation methods for this relay interface as shown below: surface mount and wall mount. Use the supplied screws. No good REQUIREMENT Do not install the unit in any of the following places. Humid or wet place Dusty place Place exposed to direct sunlight Place where there is a TV set or radio within one meter Place exposed to rain (outdoors, under eaves, etc.) Installation Space and Maintenance Space Ensure a minimum space of 00mm is left at the side and top of the device for connecting cables to enter the cable inlets and maintenance of the device. As shown in the figure. The other sides can be directly adjacent to surrounding objects. 00mm 00mm Energy monitoring Relay I/F Digital I/O Relay I/F Installation Method and Orientation There are five installation methods for this relay interface as shown below: surface mount and wall mounts. Use the supplied screws. No good REQUIREMENT Do not install the unit in any of the following places. Humid or wet place Dusty place Place exposed to direct sunlight Place where there is a TV set or radio within one meter Place exposed to rain (outdoors, under eaves, etc.) Installation Space and Maintenance Space Ensure a minimum space of 00mm is left at the two sides and top of the device for connecting cables to enter the cable inlets and maintenance of the device. As shown in the figure. The other sides can be adjacent to surrounding objects. 00mm 00mm 00mm 40

41 3-4-3 Device specifications Touch Screen Controller Device, model Touch Screen Controller BMS-TP0640ACE BMS-TP50ACE BMS-TP0640PWE BMS-TP50PWE Intelligent Server Device, model Intelligent Server BMS-LSVE Relay Interface Device, model TCS-NET Relay Interface BMS-IFLSVE Item Power supply Power consumption External dimensions Weight Ambient temperature Ambient humidity Item Power supply Power consumption External dimensions Weight Ambient temperature Ambient humidity Item Power supply Power consumption External dimensions Weight Ambient temperature Ambient humidity Chassis material Specification V, AC 50/60 Hz 50 VA 36 (W) x 56 (H) x 54 (D) mm 3.5 kg 0 to 40 C 0 to 85%RH Specification 85-3 V, V, AC 50/60 Hz 30 VA 370 (W) x 4 (H) x 98 (D) mm.5 kg 0 to 40 C 0 to 90%RH Specification 0-40 V, AC 50/60 Hz.4 W 70 (W) x 66 (H) x 00 (D) mm kg 0 to 40 C 0 to 90%RH (no condensation) Galvanized sheet metal 0.8t (no coating) Energy Monitoring Interface Device, model Energy monitoring Relay Interface BMS-IFWH3E Item Power supply Power consumption External dimensions Weight Ambient temperature Ambient humidity Chassis material Specification 0-40 V, AC 50/60 Hz.8 W (Energy monitoring) 93 (W) x 66 (H) x 46 (D) mm.65 kg 0 to 40 C 0 to 90%RH Galvanized sheet metal 0.8t Digital I/O Interface Device, model Digital I/O Relay Interface BMS-IFDD0E Item Power supply Power consumption External dimensions Weight Ambient temperature Ambient humidity Chassis material Specification 0-40 V, AC 50/60 Hz 6.5 W 93 (W) x 66 (H) x 46 (D) mm.65 kg 0 to 40 C 0 to 90%RH Galvanized sheet metal 0.8t (no coating) 4

42 3-5 Wiring 3-5- Wiring specifications Power supply specifications Device Touch Screen Controller Intelligent Server TCS-NET Relay Interface Energy Monitoring Relay Interface Digital I/O Relay Interface Input voltage V, AC 50/60 Hz 85-3 V, AC 50/60 Hz V, AC 50/60 Hz 0-40 V, AC 50/60 Hz Power consumption 50 VA 30 VA.4 W.8 W 6.5 W Power cable wire size Remarks 0.75 mm Procure on site Communication wiring specifications Inter-device connection Control wiring specifications Number of cores Diameter (mm ) Length (m) Polarity Remarks Intelligent Server TCS-NET Relay Interface D-sub (9-pin) wire * (If length is short) Use a shield wire 4.5 mm Max. 500 With polarity Supplied with Intelligent Server software Procure on site Intelligent Server Energy Monitoring Relay Interface Shield wire.5 mm Max. 500 With polarity Procure on site Intelligent Server Digital I/O Relay Interface Shield wire.5 mm Max. 500 With polarity Procure on site TCS-NET Relay Interface Air conditioner Shield wire Shield wire.5 mm.0 mm Max.000* Max.000* No polarity No polarity Procure on site Procure on site Energy Monitoring Relay Interface Power Meter 0.3 mm Max. 00 No polarity Procure on site Digital I/O Relay Interface Digital Input/Output 0.3 mm Max. 00 With polarity Procure on site *: Use the D-sub (9 pin) wire supplied with the Intelligent Server software. If the length is to short, use a shielded wire. *: Total length per TCS-NET Relay Interface Ethernet wire specifications When Switching HUB is not used Inter-device connection Control wiring specifications Number of cores Diameter (mm ) Length (m) Polarity Remarks Touch Screen Controller Intelligent Server Ethernet (cross) Category 5 UTP cross wire 8 Max. 00 Procure on site When Switching HUB is used Inter-device connection Control wiring specifications Number of cores Diameter (mm ) Length (m) Polarity Remarks Touch Screen Controller Switching HUB Ethernet (straight) Category 5 UTP straight wire 8 Max. 00 Procure on site Switching HUB Intelligent Server Ethernet (straight) Category 5 UTP straight wire 8 Max. 00 Procure on site 4

43 3-5- Wiring diagram TOUCH SCREEN CTROLLER CNECTI DIAGRAM TOUCH SCREEN CTROLLER (BMS-TP0640/50) INTELLIGENT SERVER (BMS-LSVE) Yellow Brown A B Red Orange Crimp 3 wires with a closed end wire connector. A Red/Orange B Brown/Yellow Power supply Power supply Power supply Power supply Power supply Power supply TCC-LINK TCC-LINK N L N L N L N L N L B A U U FG N L B A U U FG RS-485 RS-485 SW 4 ADDRESS SW ADDRESS SW 4 ADDRESS SW5 SW5 DIGITAL I/O INTERFACE (BMS-IFDD0E) DIGITAL I/O INTERFACE (BMS-IFDD0E) ENERGY MITORING INTERFACE SW ADDRESS ENERGY MITORING INTERFACE SW6 TCC-LINK TERMINATOR RS-485 TERMINATOR ADDRESS ADDRESS DI DI DI 3 DI 4 DI 5 DI 6 DI 7 DI 8 DO DO DO3 DO4 GND +V DI DI DI 3 DI 4 DI 5 DI 6 DI 7 DI 8 DO DO DO3 DO4 GND +V DI DI DI 3 DI 4 DI 5 DI 6 DI 7 DI 8 DI DI DI 3 DI 4 DI 5 DI 6 DI 7 DI 8 8 TCS-NET RELAY INTERFACE A B A B A B A B SW SW6 TCC-LINK TERMINATOR RS-485 TERMINATOR TCS-NET RELAY INTERFACE SW RS-485 RS-485 RS-485 RS-485 unit Remote unit Remote U4 U3 U U U4 U3 U U unit U4 U3 U U U U U U U U unit U4 U3 U U U U U U U U Input contact Input contact Input contact 3 Input contact 4 Input contact 5 Input contact 6 Input contact 7 Input contact 8 Load Load Load 3 Load 4 Input contact Input contact Input contact 3 Input contact 4 Input contact 5 Input contact 6 Input contact 7 Input contact 8 Load Load Load 3 Load 4 Power meter Power meter Power meter 3 Power meter 4 Power meter 5 Power meter 6 Power meter 7 Power meter 8 Power meter Power meter Power meter 3 Power meter 4 Power meter 5 Power meter 6 Power meter 7 Power meter 8 unit unit unit Remote unit Remote unit unit U4 U3 U4 U3 Central remote Central remote 43

44 Connections (TCS-NET RELAY INTERFACE (BMS-IFLSVE) CAUTI Connect power cables earth wires and signal cables to the specified terminals on the terminal block. The RS-485 signal lines have polarity. Connect A to A, and B to B. If connected with incorrect polarity, the unit will not work. The Main BUS signal lines have no polarity. Connect the shielded wire of the RS-485 communication wire to the earth on the Intelligent server side. Do not connect the shielded wire to the terminal block. It should be open and insulated. Connect the shielded wire of the Main BUS communication wire to the earth on the air conditioner side. Do not connect the shielded wire to the terminal block. It should be open and insulated. Secure each cable with a cable clamp. SW SW SW3 SW4 FG REQUIREMENT Install a breaker at the primary side of the power supply. O N SW6 LED5 3 U U TCC- LINK Air conditioner 4 LED4 SW5 LED3 LED B A RS-485 Intelligent server SW7 LED Connect the earth wire to the earth terminal on the chassis. L Power supply N Length of stripped RS-485 communication wire Length of stripped power cable L N

45 Connection diagram (TCS-NET RELAY INTERFACE (BMS-IFLSVE)) TOUCH SCREEN CTROLLER (BMS-TP0640/50) INTELLIGENT SERVER (BMS-LSVE) Main BUS U and U have no polarity. The shield of Main BUS cable should be open and insulated. It is not connected to the terminal block. Main BUS terminator resistor is set on the air conditioner side. Bit and of SW6 should be OFF. Connect the two shield wires together. TCC-LINK TCC-LINK A SW6 SW5 SW6 SW5 N L B A U U FG N L U4 U3 RS U U U4 U3 U4 U3 U U ADDRESS SW B A U U FG RS-485 B U4 U3 U U U U ADDRESS SW Red Orange A B Yellow Brown Red/Orange Brown/Yellow Crimp 3 wires with a closed end wire connector. The shield of RS-485 cable should be open and insulated. It is not connected to the terminal block. CAUTI: RS-485 signals A and B have polarity. Be careful when connecting the RS-485 wires. Power supply Power supply unit unit Set the RS-485 terminator resistor on the No. (relay interface address SW=) unit and the Intelligent Server only. Do not set it here. Remote unit unit Remote U U U U U U unit unit unit U U U U U U unit unit unit U4 U3 U4 U3 Remote Remote Central remote Central remote Set the RS-485 terminator resistor on the No. (relay interface address SW=) unit. Set bit of SW5 to. Set the TCS-NET Relay Interface address with SW. Assign to 8 to each address to avoid duplication. CAUTI: The SW setting is read when the power is turned on. Push the reset switch SW7 after changing the address. 45

46 Connections (ENERGY MITORING RELAY INTERFACE (BMS-IFWH3E)) Connect power cables, earth wires, and signal wires to the specified terminals on the terminal block. SW SW CAUTI The RS-485 signal wire has polarity. Connect A to A, and B to B. If connected with incorrect polarity, the unit will not work. REQUIREMENT Install a breaker on the primary side of the power supply. RS-485 A B FG DI8 DI7 DI6 DI5 DI4 DI3 DI DI SW3 Secure each cable with a cable clamp. SW4 SW7 3 4 Connect the earth wire to the earth terminal on the chassis. Power meter Secure each cable with a cable clamp. N L Power cable Intelligent Server Length of stripped power cable Length of stripped communication wire Length of stripped power meter wire Insert the wire by pushing the lever with a screwdriver. Check that the wire is inserted securely. When inserting two RS-485 communication wires into a single terminal for connection to another interface, crimp them using the supplied pin terminal. 46

47 Wiring Connection The following describes the wiring connections of the Energy Monitoring Relay Interface when it is used in the air conditioner control system. Terminator resistor setting Set the RS-485 terminator resistor on the TCS-NET Relay Interface. Do not set it by the Energy Monitoring Relay Interface. Shield earthing The shield earth of the RS-485 signal wires should be single-point earth. Earth the wires on the Intelligent server side. Other shield lines should be closed and the terminal end should be open and insulated. Connection of power meter Use a power meter with a pulse generator. Connect the non-voltage contact output of the power meter to the Energy Monitoring Relay Interface. An external input circuit is shown below. Input signal is electrically isolated by a photo-coupler. V Input terminal DI- to DI-8 Power meter (with pulse generator) Contact Energy Monitoring Relay Interface 47

48 Connection diagram (ENERGY MITORING RELAY INTERFACE (BMS-IFWH3E)) TOUCH SCREEN CTROLLER (BMS-TP0640/50) INTELLIGENT SERVER (BMS-LSVE) Yellow Brown A B Red Orange Crimp 3 wires with a close end wire connector. Connect the respective shield wires of the two cables. The shield earth of the RS-485 signal wires should be a single-point earth. Earth the wires on the Intelligent server side. Do not earth here. Set the Energy Monitoring Relay Interface address with SW. Assign to 4 to each address to avoid duplication. Each interface has its own address and can be set independently. CAUTI: The SW setting is read when the power is turned on. Push the reset switch after changing the address. A B Red/Orange Brown/Yellow Power supply Power supply Power supply N L B A U U FG N L N L TCC-LINK RS-485 SW 4 ADDRESS ENERGY MITORING INTERFACE SW ADDRESS TCS-NET RELAY INTERFACE DI DI DI 3 DI 4 DI 5 DI 6 DI 7 DI 8 DI DI DI 3 DI 4 DI 5 DI 6 DI 7 DI 8 ENERGY MITORING INTERFACE (BMS-IFWH3E) A B A B RS-485 RS-485 CAUTI: RS-485 signals A and B have polarity. Be careful when connecting the RS- 485 wire. CAUTI: No terminator resistor setting switch is provided on the Energy Monitoring Relay Interface. CAUTI: RS-485 signals A and B have polarity. Be careful when connecting the RS-485 wire. Power meter Power meter Power meter 3 Power meter 4 Power meter 5 Power meter 6 Power meter 7 Power meter 8 Set the RS-485 terminator resistor on the TCS-NET Relay Interface. Power meter Power meter Power meter 3 Power meter 4 Power meter 5 Power meter 6 Power meter 7 Power meter 8 48

49 Connections (DIGITAL I/O RELAY INTERFACE (BMS-IFDD0E)) Connect power cables, earth wires, and signal wires to the specified terminals on the terminal block. SW SW CAUTI The RS-485 signal wire has polarity. Connect A to A, and B to B. If connected with incorrect polarity, the unit will not work. REQUIREMENT Install a breaker at the primary side of the power supply. RS-485 A B FG DI8 DI7 DI6 DI5 DI4 DI3 DI DI SW3 Secure each cable with a cable clamp. SW4 SW7 3 4 Connect the earth wire to the earth terminal on the chassis. Digital input contacts Secure each cable with a cable clamp. N L Power cable Intelligent Server DO DO DO3 DO4 GND +V Digital output load Length of stripped power cable Length of stripped communication wire Length of stripped digital Input/Output connector wire Insert the wire by pushing the lever with a screwdriver. Check that the wire is inserted securely. When inserting two RS-485 communication cables into a single terminal for connection to another interface, crimp them using the attached pin terminal. 49

50 Wiring Connection CAUTI If an inductive load (relay coil) or a bulb is connected, a voltage surge or rush of current will be generated. Take adequate measures against these scenarios. The following describes wiring connections of the Digital I/O Relay Interface when it is used in the air conditioner control system. Terminator resistor setting Set the RS-485 terminator resistor on the TCS-NET Relay Interface. Do not set it by the Digital I/O Relay Interface. Shield earthing The shield earth of the RS-485 signal wires should be a single-point earth. Earth the wires on the Intelligent Server. Other shield lines should be closed and the terminal end should be open and insulated. Connection of external digital inputs Input circuit examples are shown below (electrically isolated using a photo-coupler). () Example of contact input connection () Example of current sink connection V V Input terminal Input terminal DI- to DI-8 DI- to DI-8 Contact Current sink Connection of external digital outputs Output circuit examples are shown below (open collector output electrically isolated using a photocoupler). () Example of load connection () Example of load connection V Output terminal DO to DO4 Load V +V GND External power supply Output terminal DO to DO4 50

51 Connection diagram (DIGITAL I/O RELAY INTERFACE (BMS-IFDD0E)) TOUCH SCREEN CTROLLER (BMS-TP0640/50) INTELLIGENT SERVER (BMS-LSVE) Yellow Brown A B Red Orange Crimp 3 wires with a closed end wire connector. A B The shield earth of the RS-485 signal wires should be single-point earth. Earth the wires on the Intelligent Server. Set the Digital I/O Relay Interface address with SW. Assign to 4 to each address to avoid duplication. You can set the digital Input/Output Relay Interface address independently from the Main BUS Relay Interface address or the Energy Monitoring Relay Interface address. CAUTI: The SW setting is read when the power is turned on. Push the reset switch (SW7) after changing the address. CAUTI: Set the RS-485 terminator resistor on the TCS- NET Relay Interface. No terminator resistor setting switch is provided on the Digital I/O Relay Interface. Connect the two shield wire together. Red/Orange Brown/Yellow Power supply Power supply Power supply B A U U FG L N 4 TCC-LINK RS-485 SW ADDRESS L N DIGITAL I/O INTERFACE (BMS-IFDD0E) SW ADDRESS L N DIGITAL I/O INTERFACE (BMS-IFDD0E) TCS-NET RELAY INTERFACE DI DI DI 3 DI 4 DI 5 DI 6 DI 7 DI 8 DI DI DI 3 DI 4 DI 5 DI 6 DI 7 DI 8 DO DO DO3 DO4 GND +V DO DO DO3 DO4 GND +V A B A B RS-485 RS-485 The RS-485 signal wire has polarity A and B. Be careful when connecting the wire. Input contact Input contact Input contact 3 Input contact 4 Input contact 5 Input contact 6 Input contact 7 Input contact 8 Load Load Load 3 Load 4 Input contact Input contact Input contact 3 Input contact 4 Input contact 5 Input contact 6 Input contact 7 Input contact 8 Load Load Load 3 Load 4 5

52 3-6 Network connection Connecting the Network Wires Connect the Touch Screen Controller to the Intelligent Servers and to an optional PC for creating monthly reports using network wires (category 5UTP straight wire), via a Switching HUB (procured on site). Connect the Ethernet port of the to a port of the HUB with a network wire. Connect the Ethernet port on the Intelligent Server to a port on the HUB with a network wire. Connect the PC s Ethernet port to a port on the HUB with a network wire. (Not required if there is no requirement to create reports.) Ethernet Ethernet port Intelligent Server No. Ethernet port Intelligent Server No. Touch Screen Controller Switching HUB Ethernet port Network wires (category 5UTP straight wire) PC for creating monthly reports 5

53 3-7 Control system configuration To connect the touch screen, intelligent server, and PC for energy monitoring and billing via switching HUB, setting of IP addresses on all devices is necessary. Device Touch screen : Intelligent server: IP address (default address) (default address) PC for energy monitoring and billing: ** (**: Set number except from 69 to 49) 53

54 54

55 4 ADDRESS SETTING 4- Address setting flow 4- Definition of address 4-3 Address setting for air conditioner 4-3- Setting for VRF system () Check at main Power- () Manual setting from wired remote (3) Line (system) address setting (4) Power reset (5) unit address check (6) Trial operation (7) Setup of relay connector and terminator (8) Central control address setting (9) Trial operation for central (TCB-SC64TLE) (0) Automatic address setting (for reference) () Clearance of address () Confirmation of indoor unit address and position by using the remote (3) Address change from remote (4) In case of increase the address-undefined indoor units (Extension, etc.) (5) Address setup example (VRF system) 4-3- Setting for to system () Address re-setup () address change example 4-4 Address setting for control system devices 4-4- Address setting flow 4-4- Setting for Intelligent Server Setting for TCS-Net relay interface Setting for Energy monitoring relay interface Setting for Digital I/O relay interface 55

56 4- Address setting flow Setting flow Power Contents units/ units Reference No () Manual address setting Setting from main wired remote (Line/Group/ address setting) 4-3- () Line address setting Dip Switch setting on outdoor interface P.C. board 4-3- (3) Power reset Power reset to activate line address 4-3- (4) unit address check Trial operation (Refrigerant system) 7 segment display on outdoor interface P.C. board check line/indoor address on remote Test operation in each refrigerant system one by one 4-3- (5) 4-3- (6) Setup of relay connector and SW30- Central control wiring and terminator setting 4-3- (7) Central exist? Central control device setting Local central remote setting (Central remote, /OFF, etc) 4-3- (8) Trial operation (Central control device) Test for local central control device 4-3- (9) TCS-NET control system address setting Local server TCS-NET relay I/F Energy monitoring relay I/F Digital I/O relay I/F Switch setting CF (Compact Flash) card mounting 4-4 Trial operation for Touch panel Operation from touch screen Chapter. 5 56

57 4- Definition of address unit address unit address is to enable the outdoor unit to recognize an individual indoor unit. This indoor unit address is allocated to every indoor unit one by one, for each refrigerant system. (At shipment=99, Address unset) Header Follower Header Follower unit unit Remote unit address Group address Group address is the address that recognizes group control and determines the header indoor unit and follower indoor unit. Group address and header indoor unit is determined automatically when automatic address setting is performed. (The indoor unit that becomes the header unit is indefinite, when automatic address setting is performed.) unit on individual control : Group address = 0 (At shipment=99, Address unset) Header indoor unit in group control : Group address = Follower indoor unit in group control : Group address = Header Follower Header Follower unit Header Follower Follower Header Follower unit Remote unit address Group address Individual control Group control Individual control Group control 57

58 Line address (System address) Line address is the address in which a line (refrigerant system) of indoor units are connected. This line address is set by Dip switch setting on the interface P.C. board of the header outdoor unit. Dip Switch setting Line address ( ) Line (Refrigerant system ) Line (Refrigerant system ) Central control device Header Follower Header Follower unit unit Remote Line address (At shipment=99, Address unset) 58

59 Central control address Central control address is to enable central control devices to recognize each indoor unit. This address can be set from the central control devices automatically or manually. In case of group control on a VRF system, one central control address is allocated to each indoor unit in a group control. Line address ( ) Line (Refrigerant system ) Line (Refrigerant system ) Central control device Header Follower Header Follower unit unit Remote Central control address 3 4 Individual control Group control (At shipment=99, Address unset) 59

60 Zone address (Zone No.) Zone address is to be set when a central remote is used for each zone. Zone address is set by a switch setting on the central remote. Central remote can divide all indoor units into a maximum of 4 zones. The zone to which the indoor unit belongs is determined by the central control address. Central control address to 6 7 to 3 33 to to 64 Zone No. Zone Zone Zone 3 Zone 4 Central remote ("All" mode) unit Header Follower Header Follower Header Zone Zone Zone address Central Zone RC* Central Zone RC* unit Remote Central control address * RC: Remote (At shipment=99, Address unset) 60

61 TCS-NET control system address CF card Ethernet CF card Compact Flash RS-485 TCS-NET relay interface (BMS-IFLSVE) units units Compact Flash (Setup file) InteIligent Server (BMS-LSVE) No Line address = Touch Screen Controller (BMS-TP0640/50) Intelligent server No. = Line address = Switching HUB (Procured on site) No Line address =3 PC for Energy Monitoring and billing (Procured on site) Line address =4 No Line address =5 No. Power meter Energy Monitoring relay interface (BMS-IFWH3E) Power meter Power meter No. Power meter Power meter No. Digital I/O relay interface (BMS-IFDD0E) Input Input Output CF card Compact Flash No. Input Input Output Intelligent server No. = No Line address =6 No Line address = Line address =8 No. Power meter Energy monitoring relay interface (BMS-IFWH3E) Power meter Power meter TCS-NET control system address TCS-NET relay interface No. Energy monitoring relay interface No. Digital I/O relay interface No. Interigent server No. Number to 8 to 4 to 4 to 4 Setting method Set by SW on P.C. board. Set by SW on P.C. board. Set by SW on P.C. board. Set based on the setup data on the CF card of the touch panel. 6

62 4-3 Address setting for air conditioner 4-3- Setting for VRF system In this air conditioner, it is required to set up addresses on the indoor units before starting operation. Set up the addresses according to the following setup procedure. CAUTI. Set up address after wiring work.. Be sure to turn on the power in order of indoor unit outdoor unit. If turning on the power in a reverse order, a check code [E9] (Error of No. of header units) is output. When a check code is output, turn the power on again. 3. To set up an address, it is unnecessary to operate the air conditioner. 4. Manual address setting is recommended for TCS-NET control system. Manual address: Setup from the wired remote. * It is temporarily necessary to set the indoor unit and wire by. (In group operation and when remote is not connected.) 5. Automatic address setup is also possible. Automatic address: Setup from SW5 on the interface P.C. board of the header unit It requires a maximum of 0 minutes (Usually, approx. 5 minutes) to set up automatically an address to refrigerant line. 6. To set up an address automatically, setup at the outdoor unit is necessary. (Address setup cannot be performed by power- only.) 6

63 4-3- () Check at main power- After turning on the main power of the indoor units and outdoor units in the refrigerant system. Prior to starting test operation, check the following items in each outdoor and indoor unit. (After turning on the main power, be sure to check in order of indoor unit outdoor unit.) Check on outdoor unit. Check that all the rotary switches, SW0, SW0 and SW03 on the interface P.C. board of the header outdoor unit are set to.. If an error code is displayed on 7-segment [B], remove the cause of the fault. 3. Check that [L08] is displayed on the 7-segment display [B] on the interface P.C. board of the header outdoor unit. (L08: address unset up) (If the address setup operation has already been finished during service time, etc, the above check code is not displayed and only [U] is displayed on the 7-segment display [A].) Interface P.C. board 7-segment display [A] 7-segment display [B] SW0 SW0 SW03 Check on indoor unit. Display check on remote (In case of wired remote ) Check that a frame as shown in the following below figure is displayed on the LCD section of the remote. Normal status (Power and operation stop) Abnormal status (Power is not normally turned on.) If a frame is not displayed as shown in the above right figure, there is normally no power to the remote. Therefore check the following items. Check power supply of the indoor unit. Check wiring between indoor unit and the remote. Check control wiring connection to the indoor control P.C. board and check for connection failure of connectors. Check failure of transformer on the indoor P.C. board. Check indoor control P.C. board failure. 63

64 4-3- () Manual setting from the wired remote CAUTI Be sure to allocate Line (system) /Group/ address one by one to match the address setting table and setup file that has been prepared beforehand. If a incorrect value is set, a problem such as error communication with the air conditioner will occur. Header Follower Line address (At shipment:) Dip Switch setting on interface P.C. board unit unit Remote address 3 4 Group address Line address 0 0, group, line address are set manually for each refrigerant system one by one. At shipment, all addresses are 0099 (Address unset status) (Step ) Arrange one indoor unit and one remote (RBC-AMTE, RBC-AMT3E) set as to. Note:Do not use a simple remote or wireless remote. (Address setting is not available.) Connect wired remote individually when manual address setting 64

65 (Step ) Note) When setting the line address from the remote, do not use address 9 or 30. The address 9 and 30 cannot be set up in the outdoor unit. Therefore if they are incorrectly set up a check code [E04] (/outdoor communication circuit error) is output. Turn on the power. Item code Line (system) address address Group address (Wiring example in systems) In the above example, under condition that indoor units do not have individual remote s, set the address after connecting a wired remote. Group address System # system Line address address Group address Remote Individual : 0000 Header unit : 000 Follower unit : 000 Header indoor unit 3 Follower indoor unit 3 4 System # system In case of group control Operation procedure End Push simultaneously the + + buttons for 4 seconds or more. LCD changes to flashing. (Line address) Using the buttons, set on the item code. 3 Using the buttons, set up the line address. (Match it with the line address on the interface P.C. board of the header unit in the identical refrigerant system.) 4 Push the button. (OK when display goes on.) ( address) 5 Using the buttons, set on the item code. 6 Using the buttons, set up the indoor address. 7 Push the button. (OK when display goes on.) (Group address) 8 Using the buttons, set on the item code. 9 Using the buttons, set Individual =, Header unit =, Follower unit =. 0 Push the button. (OK when display goes on.) Push the button. Setup operation finished. (Status returns to the normal stop status.) Data, 5, 8 4, 7, 0 Item code 3, 6, 9 65

66 4-3- (3) Line (System) address setting. Using SW3 and 4 on the interface P.C. board of the header unit in each system, set up the system address for each system. (At shipment from factory: Set to Address ) Note) Be careful not to duplicate with other refrigerant line. Header unit interface P.C. board SW SW SW SW SW3 SW SW08 SW SW0 System address switch on outdoor interface P.C. board ( : Switch, : Switch OFF) System address SW3 SW System address SW3 SW : Is not used for setup of system address. (Do not change setup.). Check that the relay connectors between [UU] and [U3U4] terminals are connected to all the header units to which the central control is connected. (At shipment from factory: No connection of connector) CAUTI Be sure to allocate different line addresses for each refrigerant system even if there are two or more TCS-NET relay interfaces (4) Power reset To activate the line address on both the outdoor and indoor unit side, power supply is temporarily reset. When power returns, be sure to power up the indoor units prior to the outdoor unit. 66

67 SW06 SW07 SW08 SW09 CN30 CN3 CN3 SW04 SW05 SW (5) unit address check Step 3 Item Power - on Display check System information check ( side) Operation and check contents Initial communication takes a couple of minutes. During initial communication, 7-segment display section is as follows. Display [A] --- [U], flashing Display [B] --- [ - - 0] --> [ - - i] flashing After initial communications, [U] is displayed on the 7-segment display section. (If an error code is displayed in the display section [B], remove the cause reffering to trouble shooting of installation or the service manual.) System capacity No. of connected outdoor units No. of connected indoor units address No. and capacity Rotary switch setup SW0 SW0 3 SW to 6 4 to 3 On the header outdoor interface P.C. board 7-segment display [A] [No. of HP] [B] [HP] [No. of indoor units] [ ] [No. of outdoor units] [ unit address] [ ] [Capacity (HP)] Note) unit address No. is choosen by changing SW0 and SW03. SW0 to 6 to 6 to 6 SW03 3 address SW0 setup number SW0 setup number +6 SW0 setup number +3 7-segment [A] [0] to [6] [7] to [3] [33] to [48] Interface P.C. board SW06 SW07 SW08 SW09 7-segment display A 7-segment display B CN30 CN3 SW05 SW5 CN3 SW04 D600 D60 D60 D603 D604 nd. place st. place 3rd. place nd. place st. place D600 D60 D60 D603 D604 Display A Display B SW0 SW0 SW03 Display A Display B SW0 SW0 SW03 4 Address information check (indoor side) Procedure (Operation while the air conditioner operates) If it stops, push button. Push UNIT button. The unit NO is displayed on the LCD. (Disappears after several seconds) The displayed unit No indicates the line address and indoor address. (If there is other indoor units connected to the same remote (Group control unit), other unit No is displayed on each push of UNIT button.) address Line address 3 End Operation procedure 3 End 4-3- (6) Trial operation Please refer to the trial operation in the manual of the air conditioner. 67

68 4-3- (7) Setup of relay connector and terminator After trial operation of each refrigerant system, set the relay connector and terminator resistor on all refrigerant systems which are connected to one TCS-NET relay interface. Procedure How to set up the terminator resistor (SW30) When all the address setups have finished in the same refrigerant system, put the terminator resistor (SW30) in the same central control line to one. Remain only SW30- of the header outdoor unit with the lowest line address number as it is. (With terminal resistor) Set up SW30- of the other header outdoor units to OFF. (Without terminal resistor) Connect the relay connector between [UU] and [U3U4] of the header outdoor unit for each refrigerant system. 3 4 SW06 Header outdoor unit interface P.C. board 3 4 SW SW SW3 SW SW07 SW08 SW SW09 SW SW0 U U For internal wiring between indoor and outdoor U3 U4 For wiring of central control system U5 U6 For internal wiring between outdoor units System diagram (example) Ethernet RS-485 InteIligent Server (BMS-LSVE) TCS-NET Relay I/F (BMS-IFLSVE) Main BUS Line address = Touch Screen Controller (BMS-TP0640/50) Compact Flash No. Main BUS InteIligent Server Software (BMS-STCC0E) Line address = PC for Energy Monitoring Switching HUB TCS-NET Relay I/F (BMS-IFLSVE) No. Main BUS Line address =3 Range for each setting procedure TCS-NET Relay I/F (BMS-IFLSVE) No.3 Main BUS Main BUS Line address =4 Line address =5 Main BUS Line address =6 68

69 Check that the relay connector is connected on all header outdoor units to which the TCS-NET relay interface is connected. TCS-NET relay interface Header Header Header U3 U4 U3 U4 U3 U4 U3 U4 U3 U4 OFF SW30 OFF SW30 OFF SW30 OFF SW30 OFF SW30 U U U5 U6 U U U5 U6 U U U5 U6 U U U5 U6 U U U5 U6 Refrigerant system Refrigerant system Refrigerant system 3 SW30- should be OFF on all header outdoor units except the header unit with the lowest line address. TCS-NET relay interface Header Header Header U3 U4 U3 U4 U3 U4 U3 U4 U3 U4 OFF SW30 OFF SW30 OFF SW30 OFF SW30 OFF SW30 U U U5 U6 U U U5 U6 U U U5 U6 U U U5 U6 U U U5 U6 Refrigerant system Refrigerant system Rrefrigerant system 3 69

70 3 TCS-NET relay interface Header unit U3 U4 Follower unit U3 U4 Header unit U3 U4 Follower unit U3 U4 Header unit U3 U4 U U U5 U6 U U U5 U6 U U U5 U6 U U U5 U6 U U U5 U6 Before address setup During setup of address Relay connector Relay connector U U U U U U U U U U A B A B A B A B A B Remote Individual Remote Remote Group Remote TCS-NET relay interface U U Header unit U3 U4 SW30 U5 U6 OFF Follower unit U3 U4 U U SW30 U5 U6 OFF Header unit U3 U4 SW30 OFF Follower unit U3 U4 SW30 OFF U U U5 U6 U U U5 U6 Header unit U3 U4 SW30 OFF U U U5 U6 After address setup Relay connector Relay connector Relay connector U U U U U U U U U U A B A B A B A B A B interface P.C. board SW3, 4 (Line address) SW30- Terminal-end resistance of indoor/outdoor communi cation line/central control communication line Relay connector side Line address unit address Group address Connect after address setup 0 Remote Individual Remote Open 0 Remote Group Header unit Follower unit Header unit Follower unit (Setup is unnecessary.) (Setup is unnecessary.) OFF after address setup Connect after address setup (Setup is unnecessary.) (Setup is unnecessary.) Open Remote Header unit 3 OFF after address setup Connect after address setup 3 0 Setup at shipment from factory Open POINT Never connect a relay connector before address setup of all the refrigerant systems has finished; otherwise address cannot be correctly set up. After setting, if central control devices (central remote or /OFF ) are connected, set up the central control address. (For the central control address setup, refer to 4-3- (8) Central control address setting in the installation manual of the central control devices.) 70

71 4-3- (8) Central control address setting (Note) ) Perform after the setting of indoor and outdoor unit address (/group/line address). ) Three setting address method can be selected. Manual setting from wired main remote (RBC-AMTE, RBC-AMT3E) Manual setting from central control remote (TCB-SC64TLE) 3 Automatic setting from central remote (TCB-SC64TLE) REQUIREMENT Be sure to reconfirm the following status of all header outdoor units before the central control address setting. [] Check that the relay connectors between [U,U] and [U3,U4] terminals are connected on all header outdoor units to which the central control is connected. (At the shipment from factory : No connection of connector) [] SW30- should be OFF on all header units except the header unit with the lowest line address number. (At the shipment from factory : Set to ) Correct address setting cannot be conducted without the above settings being correct. The above procedure mentioned should be conducted after address setting of all indoor and outdoor units. Header unit Central Control Device U U U3 U4 Follower unit Follower unit U3U4 U3U4 U3U4 U3U4 U3U4 Header unit UU U5U6 UU U5U6 UU UU U5U6 UU U5U6 UU UU UU UU UU A B A B A B A B A B Remote Remote Remote Relay connector Terminator resistor (SW30) Left :SW30- Right :SW30- CPU UU For inter-unit cable between indoor and outdoor U3U4 For cabling of central control system U5U6 For inter-unit cable between outdoor units 7 Interface P.C. board on the outdoor unit.