TOUCH SCREEN CONTROLLER for Air Conditioning Control System

Transcription

1 Tel Fax INSTALLATI MANUAL TOUCH SCRN CTROLLR for Air Conditioning Control System BMS-TP64AC BMS-TP5AC BMS-TP64PW BMS-TP5PW Thank you very much for purchasing the TOSHIBA Touch Screen Controller. Please read this manual carefully beforehand for proper installation of the controller. CTNTS Precautions for Safety... Outline of Control System... Accessory parts... 4 Selection of Installation place... 5 Points for Installation Work Connecting the Network wires Connecting the Power cable Control Wiring Diagram (Connection example) Air conditioner Address Table and Before-Trial Operation Check list... Schedule Table for ach R.C. group/indoor Name... Installation... Trial Operation... 4 Trouble shooting Control Specifications... 9 APPNDIX

2 Precautions for Safety nsure that all Local, National and International regulations are satisfied. Read these Precautions for Safety carefully before installation. The precautions described below include important items regarding safety. Observe them without fail. After the installation work, perform a trial operation to check for any problem. Follow the Owner s Manual to explain how to use and maintain the controller to the customer. Turn off the main power supply switch (or breaker) before the controller maintenance. Ask the customer to keep the Installation Manual together with the Owner s Manual. WARNING Ask an authorized dealer or qualified installation professional to install/maintain the conditioner. Turn off the main power supply switch or breaker before starting electrical work. Make sure all power switches are off. Failure to do so may cause electric shock. Connect the connecting wire correctly. If the connecting wire is connected in a wrong way, electric parts may be damaged. Do not modify the controller by removing any of the safety guards or by-bypassing any of the safety interlock switches. xposure of the controller to water or moisture before installation may cause a short-circuit of electrical parts. Do not store it in a wet basement or expose to rain or water. After unpacking the controller, examine it carefully if there is possible damage. Perform installation work properly according to the Installation Manual. Inappropriate installation may result in water leakage, electric shock or fire. lectrical work must be performed by a qualified electrician in accordance with the Installation Manual. Make sure the conditioner uses an exclusive power supply. An insufficient power supply capacity or improper installation may cause fire. Use the specified wires for connecting the terminals securely fix. To prevent external forces applied to the terminals from affecting the terminals. Conform to the regulations of the local electric company when connecting the power supply. Inappropriate grounding may cause electric shock. Do not install the air conditioner in a location subject to a risk of exposure to a combustible gas. If a combustible gas leaks, and stays around the controller, a fire may occur. CAUTI Upon customer s approval, install the Touch Screen Controller at a place which satisfies the following conditions. Place where the Touch Screen Controller can be installed securely. Place which can reserve a sufficient service space for safe maintenance or check. Place where CF (Compact Flash) card can be removed easily. Place which provides sufficient space for connecting/checking the terminals of interface, Input- Output ports, etc. Avoid the following places. Places where a device generating high frequency (inverter, non-utility generator, medical apparatus, or communication equipment) is installed. (A bad influence may generated by malfunction of the controller, control error, or noise may affect such equipment.) Tel Fax

3 Outline of Control System When installed this Air Conditioning Control System in a Toshiba air conditioner, enables easy central control of up to 64 (for BMS-TP64AC, BMS-TP64PW) or up to 5 (for BMS-TP5AC, BMS- TP5PW) indoor units with multi-functions integrated into the controller. This system allows advanced, operation control, and power-saving operation for medium to large buildings. This system also provides elaborate, advanced functions such as operation status monitoring, control, and scheduled operation of all air conditioners for each block, tenant or area. Thus efficient control of air conditioners is readily with easy operation. With an easy-to-see color LCD touch panel, this system allows you to quickly reference various settings or detailed information and execute them by only touching the LCD panel. Accessory parts Accessory parts Part name Touch Screen Controller Touch Screen Controller fixture Guard cover Simple stand Terminal connector Jumper pin Triangle thread screw (M x 6) Triangle thread screw (M4 x 8) CF (Compact Flash) card for data files CF (Compact Flash) card adapter Installation Manual Q'ty 6 Remarks Touch panel computer For in-wall installation For preventing CF (Compact Flash) card from coming out For contact input/output (connected already) For RS-485 settings (set already) For guard cover For simple stand Inserted in the card slot Inserted in the card slot This manual (Note) Power cable is not supplied for the Touch Screen Controller. Prepare a -pin power cable conforming to applicable safety standards. Be sure to connect the earth line each of the power cable securely. Tel Fax

4 Tel Fax Selection of Installation place WARNING Install the Touch Screen Controller securely in a place that can sufficiently withstand the weight of the controller. If the foundation is not sturdy enough, the controller may fall and cause injury. Perform specified installation work to guard the controller against earthquakes. Improper installation may cause the controller to fall. RQUIRMNT To prevent damage on the Touch Screen Controller or personal injury, follow the instructions below. Do not step, or put any heavy object on the packed controller. When carrying the controller, hold it paying attention not to apply excessive force. Do not block any of the air vents of the Touch Screen Controller. xternal View CF (Compact Flash) card slot (CF card for data files) Universal Input/ Output port USB mouse thernet port Intelligent Server Power input terminal block Power cable PCI expansion unit connector cover POWR LD Function switch (F, F, F) M4 Tap ( 4 pcs.) (depth mm max.) unit mm

5 Tel Fax Points for Installation Work Work flow Process Point (Before work) Determination of installation condition Clarify work categories. Determine items of detail control. Determine the installation position of the Touch Screen Controller. Document creation (Data input before work) nter block/tenant/area names. nter schedules for each R.C. group/indoor name. Create a control wiring diagram (see page 9). Create an address table for each block, tenant, and area (see page, ). Create a schedule table for each R.C. group/indoor name (see page ). nter block/tenant/area names in each address table (see page ). nter schedules in each schedule table (see page ). (Before installation) lectrical work (power/control lines) Make connections according to the control wiring diagram (see page 9). Operation mode/address settings Intelligent Server (see APPNDIX page 6) TCS-NT Relay Interface (see APPNDIX page 7) Indoor unit (see APPNDIX page 8-5) Checking according to the Before-Trial Operation Check list (page ) using the control wiring diagram. Trial operation and adjustments Operate the indoor unit for each system according to the control wiring diagram. Check that there is no incorrect wiring or piping, and then create a trial operation check list (page 6). Owner s manual, delivery Give operational explanation in an easy-to-understand manner. NOT For installation, wiring or adjustment of the accessible components for the Touch Screen Controller, refer to the manual A4-6. 4

6 Tel Fax Points for Installation Work (continued) Management zone categories All Block Tenant Area RC Group/Unit Indoor Unit (line address + indoor unit address) Building A F Tenant A Shop A Tenant B Tenant C Shared space Office A Shop B Office B Shop C Office C F outdoor air conditioner (header unit) - (follower unit) - (header unit) -4 (follower unit) -5 (header unit) -6 (follower unit) -7 (follower unit) -8 (header unit) -9 (follower unit) - (header unit) - (follower unit) - (header unit) -4 (header unit) -5 (header unit) -6 (follower unit) -7 (follower unit) -8 (follower unit) -9 (follower unit) - (header unit) 5

7 6 Connecting the Network wires Connect the Touch Screen Controller to Intelligent Servers and to an optional PC for creating monthly reports using network wires (category 5UTP straight wire), via a Switching HUB (procured on site). Connect the thernet port of the controller to a port of the HUB with a network wire. Connect the thernet port of the Intelligent Server to a port of the HUB with a network wire. Connect the PC s thernet port to a port of the HUB with a network wire. (Not required if there is not need to create reports.) thernet thernet port Intelligent Server No. thernet port Intelligent Server No. Touch Screen Controller Switching HUB thernet port Network wires (category 5UTP straight wire) PC for creating monthly reports 6 Tel Fax

8 7 Connecting the Power cable CAUTI Connect a proper input AC voltage to the power input terminal block. Failure to do so may cause a failure. RQUIRMNT Power cable is not supplied for the Touch Screen Controller. Prepare a -pin power cable conforming to applicable safety standards. Be sure to connect the earth line each of the power cable securely. Power Input Terminal Block Power Input Terminal Block N L Rated input voltage to 4 VAC Power input terminal block For M.5 screws Terminal pitch 8.9 mm Universal Input/Output Port (I/O) This port is provided with electrically-insulated inputs and outputs for universal use. Universal Input/Output port connector Front (LCD side) Pin No Signal name PI_PCOM PI() PI() PI() P_PO() N_PO() P_PO() N_PO() P_PO() N_PO() Remarks Universal input plus common Universal input Universal input Universal input Universal output + Universal output - Universal output + Universal output - Universal output + Universal output - Connector MC,5/-GF-,5(PHONIX CTACT) Cable connector MC,5/-STF-,5(PHONIX CTACT) 7 Tel Fax

9 Specifications [Input] Input system Current-driven input insulated by photo-coupler Input resistance k ohms Number of input signals xternal circuit power voltage to 4 V DC (±%) [Output] Output system Open-collector output insulated by photo-coupler Output rating V DC, ma maximum Number of output signals xternal Input/Output circuit () Input circuit PI_PCOM k ohm k ohm / W xternal power supply ( V - 4 V DC) PI() - PI() Input contact Input/Output connector () Output circuit (xternal circuit) ohm PC57 P_PO() - P_PO() load xternal power supply (Max. V DC) SD78A 4.7 k ohm N_PO() - N_PO() Input/Output connector 8 Tel Fax

10 Tel Fax Heronhill - for all your Toshiba requirements Control Wiring Diagram 8 (Connection example) Touch Screen Controller Switching HUB Intelligent Server BMS-LSV Intelligent server software BMS-STCC Intelligent Server BMS-LSV Intelligent server software BMS-STCC PC for creating monthly reports Printer 9th-6th floor st-8th floor Main Bus 6th floor BMS- IFLSV TCS-NT Relay Interface U,U4 5th floor BMS- IFLSV TCS-NT Relay Interface U,U4 nd floor BMS- IFLSV TCS-NT Relay Interface U,U4 st floor BMS- IFLSV TCS-NT Relay Interface U,U4 Digital Input/Output Relay Interface BMS-IFDD Digital Input/Output Relay Interface BMS-IFDD nergy Monitoring Relay Interface BMS-IFWH nergy Monitoring Relay Interface BMS-IFWH U,U U,U U,U4 U,U U,U U,U U,U U,U4 U,U U,U U,U U,U U,U4 U,U U,U U,U U,U U,U4 U,U U,U 8 door-lock control signal inputs 8 fire alarm inputs 8 power meter inputs Outdoor unit 8 power meter inputs Indoor unit 9

11 Tel Fax Heronhill - for all your Toshiba requirements Air conditioner Address Table 9 and Before-Trial Operation Check list ( ) Building name Air Conditioner List Outdoor refrigerant Outdoor unit model name R.C. group/ unit name Indoor unit model name Header unit Refrigerant line address Indoor unit address Group address Intelligent Server address TCS-NT relay I/F address Address Information Block name Display name Tenant name Area name Device nergy Monitoring and Input/Output data Power meter No. Key input No. Fire alarm No.

12 Tel Fax Heronhill - for all your Toshiba requirements Air conditioner Address Table and Before-Trial Operation Check list (xample) Building name Air Conditioner List Outdoor refrigerant Outdoor unit model name R.C. group/ unit name PAC-B IF- PAC-B IF- PAC-B IF- 4 PAC-B IF- 5 PAC-B MMY-AP4HT8 PAC-B IF- 6 PAC-B IF- 7 PAC-B IF- 8 PAC-B IF-4 9 PAC-B IF-5 PAC-B IF- PAC-M IF- PAC-M IF- PAC-M MMY-AP4HT8 PAC-M IF-4 4 PAC-M IF-5 5 PAC-M IF-6 6 PAC-M IF-7 7 PAC-M IF-8 8 PAC-S F- 9 PAC-S MMY-AP4HT8 PAC-S F- Indoor unit model name MMU-AP9H MMU-AP9H MMU-AP9H MMU-AP9H MMU-AP9H MMK-AP9H MMK-AP9H MMK-AP9H MMK-AP9H MMK-AP9H MMK-AP9H MMK-AP9H MMK-AP9H MMK-AP9H MMK-AP9H MMK-AP9H MMK-AP9H MMK-AP9H MMK-AP9H MMK-AP9H Header unit Refrigerant line address Indoor unit address Group address Intelligent Server address TCS-NT relay I/F address Address Information Block name F F F F F F F F F F F F F F F F F F F F Display name Tenant name Tenant A Tenant A Tenant A Tenant A Tenant A Tenant B Tenant B Tenant B Tenant B Tenant C Tenant C Tenant C Tenant C Office A Office A Office A Office A Shared space Tenant D Area name Shop A Shop A Shop A Shop A Shop A Shop B Shop C Shop D Shop Shop F Shop F Shop G Office Office Meeting room Meeting room A B Shop H Device nergy Monitoring and Input/Output data Power meter No. Key input No. Fire alarm No.

13 Tel Fax Heronhill - for all your Toshiba requirements Schedule Table for ach R.C. group/indoor Name Schedule Table ( / ) Building name R.C. group/unit name Area Tenant Block Day of the week Schedule Table (xample) Building name XXX Building R.C. group/unit name PAC-B, F- Area Consultation room Tenant XX Dental Clinic Block B Day of the week Monday to Saturday Run Stop Stop PAC-B, F- to F-5 Warehouse XX lectric Co., Ltd. B Monday to Friday 8 9 Run Stop Run Stop Stop PAC-B, F-6 Night-duty room B Monday to Saturday Run Stop Stop Run Stop Stop

14 Tel Fax Installation Touch Screen Controller Make space for installation and service. Install the Touch Screen Controller in a wall (standard) or on the dedicated stand (when available on site). In-wall installation Conditions for installation Space mm or more between the controller and surrounding objects as the ambient temperature must satisfy the installation space requirements. Panel mm or more (top) Attaching Fixture Panel cut size + - R or less Panel thickness mm [mm] RQUIRMNT Use a panel (procured on site) of thickness.6-.7 mm.. Insert the controller from outside of the panel. mm or more (bottom) mm or more (rear) Top view mm or more (side) Bottom view Interface side Panel. Insert the fixtures from inside of the panel. Touch Screen Controller Panel Fixture Tightening screws excessively may cause the screws to break. Optimum tightening torque for good waterproofing effect is.6n/m. For reference Display stand (not supplied with the controller) Use the CTC stand (model IPC-SND-). For details of the stand, visit the CTC web site. urope http// China http// RQUIRMNT Check that the installation dimensions on the rear of the Touch Screen Controller equal the installation dimensions of the CTC stand. Use the screws supplied with the stand to install the controller. 75 mm 75 mm The angle adjustment lock screw. (Loosen the screw and adjust angle.)

15 Trial Operation Item Preparation ntering names Checks before trial operation (control wiring) Trial operation startup Description Preparation of necessary documents ntry of setting conditions Checking installation work Checking control wiring using the before-trial operation check list. Checking block/tenant/area names Checking schedules Power on Initial screen System initialization Check point Meeting with the customer on setting information Creation of control wiring system diagram Creation of air conditioner address table Creation of schedule table for each R.C. group/indoor name Create a setting file including setting data. Set the setting data in the Touch Screen Controller by overwriting (copy) the data on its CF (Compact Flash) card. Power supply wiring Control wiring Grounding of units Check control wiring specifications and wire sizes. Check block/tenant/area names using the air conditioner address table. Check schedules using the schedule table for each R.C. group/indoor name. Turn on the Touch Screen Controller with the Intelligent Server and the relay interface turned on. The controller software starts automatically, and the total building control screen appears. Select System Initialize from the option to initialize the system. When System Initialize is selected, a message Will you re-cold start all intelligent server? appears. Select Yes. The setting file is transmitted from the Intelligent Server to the relay interface. The L or L LD of the Intelligent Server blinks during the startup process. When the startup processing ends successfully, the L and L LDs turn off. If the startup processing fails, the L LD lights up. Retry System Initialize from the Touch Screen Controller in this case. Or select TPC-C on the hidden Windows task bar at the bottom of the LCD screen. You can see a message on the screen during the system reset. The Access Start message appears at the end of several message lines. It takes several minutes for system initialization. Trial operation Checking communication status (referring to the control wiring system diagram) Checking operation status using the before-trial operation check list. Select air conditioning screen after System Initialize to check communication status and connection of air conditioners. Check that there is no orange frame on the command button of the air conditioner, which indicates a communication error. If an orange frame is present, check power on (or off), control line wiring, and address setting of the air conditioner. Check operation status for each block, tenant, area, and R.C. group/indoor name. - /OFF - Operation mode - Set temperatures Check all indoor units whether controls can be changed from the Touch Screen Controller to the R.C. group/indoor, and whether the setting changed by the remote controller is reflected on the Touch Screen Controller on both the Touch Screen Controller side and the on-site remote controller side. 4 Tel Fax

16 Tel Fax Trial Operation (continued) Trial Operation Check list Building name R.C. group/indoor No Display name Block name Tenant name Area name Check list R.C. group/ indoor /OFF Operation mode Area Tenant Block R.C. group/ Area Tenant indoor A... B... /OFF C... OFF D... COOL... COOL/HAT F... HAT Block R.C. group/ indoor Set temperature Area Tenant Block 5

17 Tel Fax Trial Operation Check list (xample) Building name R.C. group/indoor No. PAC-B, F- PAC-B, F- PAC-B, F- 4 PAC-B, F-4 5 PAC-B, F-5 6 PAC-B, F-6 7 PAC-B, F-7 8 PAC-B, F-8 9 PAC-B, F-9 PAC-M- PAC-M- PAC-M- PAC-M-4 4 PAC-M-5 5 PAC-M-6 6 PAC-M-7 7 PAC-M-8 8 PAC-S- 9 PAC-S- PAC-S- Display name Check list Block name Tenant name Area name R.C. group/ indoor /OFF Operation mode Set temperature Area Tenant Block R.C. group/ indoor Area Tenant Block R.C. group/ indoor Area Tenant A... B... /OFF C... OFF D... COOL... COOL/HAT F... HAT Block 6

18 Trouble shooting Regarding faults that may occur after installation, trial operation, and adjustments of Air conditioning control system and their remedies Faults of air conditioner The Touch Screen Controller displays an error code and description that are the same as those displayed on the remote controller. Check the faulty air conditioner according to the check points of each error code of the air conditioner. Faults of air conditioning control system Faults detected by Touch Screen Controller Touch Screen Controller displays an error code and description. (Not displayed on the remote controller) Take remedial action according to the description and possible causes of each error code in the table below. rror code Description Possible causes Remedy S Intelligent server communication error. Intelligent Server is not powered on. Switching HUB is not powered on. Improper connection of network cable. Malfunction of Intelligent Server. Remove the cause and then power on the Intelligent Server, Switching HUB, and Touch Screen Controller. S Communication error between Indoor and BMS. Air conditioner is not powered on. Improper TCC-LINK connection. Malfunction of Intelligent Server. Malfunction of Relay Interface. Remove the cause and then power on the air conditioner, Intelligent Server, and Relay Interface. S6 BMS-IFWH communication error. nergy Monitoring Relay Interface is not powered on. Improper RS-485 cable connection. Malfunction of nergy Monitoring Relay Interface. Malfunction of Intelligent Server. Remove the cause and then power on the nergy Monitoring Relay Interface and Intelligent Server. S7 BMS-IFDD communication error. Digital I/O Relay Interface is not powered on. Improper RS-485 cable connection. Malfunction of Digital I/O Relay Interface. Malfunction of Intelligent Server. Remove the cause and then power on the Digital I/O Relay Interface and Intelligent Server. 7 Tel Fax

19 Other faults No. Description Nothing is displayed on the Touch Screen Controller screen. Possible causes Touch Screen Controller is not powered on. Backlight turns off automatically due to no touch-screen operation for minutes. Remedy Power on the Touch Screen Controller. Touch the Touch Screen Controller screen. Malfunction of Touch Screen Controller. Power off and on the Touch Screen Controller. Remote controller does not work. (Central control in progress) Air Conditioning Control System malfunctioned or stopped after local prohibition is set by the system. Power off and on the air conditioner. Remote controller does not work. (Operation switchover control in progress) Operation mode range selection is set by the Air Conditioning Control System. Check the operation mode range selection setting, and correct it if wrong. 4 Scheduled operation of air conditioners is disabled. Air Conditioning Control System is not working. Scheduled operation is not set or nonoperation date/special day setting is not updated. (The setting must be updated every year.) Power on the equipment of the system. Perform setting for scheduled operation. 5 Air conditioner stops (out of control). Scheduled operation is not set correctly. Check the scheduled operation setting, and correct it if wrong. Incorrect input of door-lock signal. Correct the signal connection. 6 Power distribution result is incorrect. Improper connection between power meter and BMS-IFWH Correct the connection. Charging schedule is not set correctly. Non-operation date/special day setting is not updated. (The setting must be updated every year.) Check the charging schedule setting, and correct it if wrong. Fault judgment by Intelligent Server No. Indication An LD other than RN LD at the upper left is lighting or flashing after minutes passed from power on of Intelligent Server. Possible causes No Relay Interface is powered on. Communication with any Relay Interface fails due to improper RS-485 connection or disconnection of connector. Remedy Check whether every Relay Interface is powered on (shown by LD lighting red), and turn on them if powered off. Correct the connection. Malfunction of Intelligent Server. Power off and on the Intelligent Server. Faults of Relay Interface No. Indication LD (green) does not light.(rs-485 communication error) Possible causes Intelligent Server is not powered on. Improper RS-485 connection or disconnection of connector. Remedy Power on the Intelligent Server. Correct the connection. LD (orange) does not light. Improper connection of TCC-LINK main bus due to disconnection or lack of terminating resistors, etc. Correct the connection. 8 Tel Fax

20 4 Control Specifications Basic Functions Function Operation Setting Indication Schedule Fire alarm input Recording /OFF Item Operation mode (cooling/ heating/fan only) Air flow (High/Mid/Low) Temperature (8-9 C) Operation enable/disable OFF Failures/errors Details of failure Operation under master schedule Operation under selective schedule Leaving- prevention setting xtra-charging schedule setting Fire alarm interlocking control Monthly data file output Description Master operation and setting of - ntire building - ach block * - ach tenant * - ach area * - ach R.C. group/indoor *4 Displays in green on the screen for each R.C. group/indoor. Displays in red on the screen for each R.C. group/indoor. Displays in orange on the screen for each R.C. group/indoor. Displays with inspection codes and characters. Basic-week pattern, specific-day pattern, and monthly setting of selected R.C. group/indoor can be set. Annual schedule is fixed upon completion of all settings, which enables auto operation. Performs weekly operation/stop of selected R.C. group/indoor automatically. Selective schedule is effective only for date/time modified temporarily. Schedule setting for patterns/day (/OFF total patterns/ day) is available. Schedule setting for specified day of the week is available for each R.C. group/indoor. This setting is available for specified day of the week by using OFF setting for each R.C. group/indoor. xtra-charging time zone can be set for specified day of the week for each R.C. group/indoor independently from the scheduled operation setting. Stops operation of all air conditioners at a time upon receiving a fire alarm signal. Indicates an occurrence of fire. Outputs air conditioner operating hours and the number of /OFF times to a file for each R.C. group/indoor. Outputs air conditioner operating hours within the extra-charging time zone to a file for each R.C. group/indoor. Outputs failure information to a file for each R.C. group/indoor. * Block One floor zone of building * Tenant Shops and shared zone * Area Tenant shop/office zone *4 R.C. group/indoor Indoor unit system controlled by single remote controller (group) Specifications Item Power supply Power consumption Operating condition temperature, Humidity Dimensions Mass Description - 4 V, AC 5/6 Hz 5 VA - 4 C, - 85%RH 6 (W) x 56 (H) x 54 ( D) mm Approx..5 kg 9 Tel Fax

21 Tel Fax APPNDIX APPNDIX Touch Screen Controller System Configuration... Wiring Specifications... Touch Screen Controller Connection Diagram... 4 Address setting Flow... 5 Address Setting for Component Device... 6 Intelligent Server... 6 TCS-NT Relay Interface address setting... 7 Air conditioner address setting (example)... 8 Address Setting for Air Conditioner... 9 Setting for VRF system... 9 Manual setting from wired remote controller... Line (system) address setting... Power reset... Indoor unit address check... Trial operation... Setup of relay connector and terminator... 4

22 APPNDIX Touch Screen Controller System Configuration Touch Screen Controller (BMS-TP64/5) thernet InteIligent Server (BMS-LSV) Compact Flash Intelligent server Software (BMS-STCC) (*) A Switching HUB is required when using two or more Intelligent Servers or when connecting to a customer PC. Switching HUB RS-485 TCS-NT Relay I/F (BMS-IFLSV) TCS-NT Relay I/F (BMS-IFLSV) MAX 8 nergy Monitoring Relay I/F (BMS-IFWH) nergy Monitoring Relay I/F (BMS-IFWH) MAX 4 Power meter (with pulse generator) Power meter 8 (with pulse generator) Power meter (with pulse generator) Power meter 8 (with pulse generator) TCC-LINK Main Bus Max. 64 air conditioners per relay I/F TCC-LINK Main Bus Max. 64 air conditioners per relay I/F Max. 8 power meters per relay I/F Max. 8 power meters per relay I/F Max. 5 indoor units (64 units x 8) per Intelligent Server Max. (8 x 4) power meter Customer PC Digital I/O Relay I/F (BMS-IFDD) Digital I/O Relay I/F (BMS-IFDD) MAX 4 Input contact Input contact 8 Load Load 4 Input contact Input contact 8 Load Load 4 Max. 8 input contacts per relay I/F Max. 4 loads per relay I/F Max. 8 input contacts per relay I/F Max. 4 loads per relay I/F Max. (8 x 4) digital inputs Max. 6 (4 x 4) digital outputs -- Tel Fax

23 APPNDIX System Configuration Table (... available... not available) Function Component Touch Screen Controller Air conditioning control Power distribution Indoor units connected Intelligent Server BMS-LSV Intelligent Server Software BMS-STCC TCS-NT Relay I/F BMS-IFLSV nergy Monitoring Relay I/F BMS-IFWH Digital I/O Relay I/F BMS-IFDD BMS-TP64AC BMS-TP64PW BMS-TP5AC BMS-TP5PW Max. 64 units unit unit Max. 5 units Max. 4 units unit per Intelligent Server (max. 4 units in total) Max. 8 units Up to 8 units per Intelligent Server (max. units in total) Max. 4 units Max. 4 units Max. 4 units Max. 4 units Switching HUB Network wire PC Power meter Procured on site Procured on site Procured on site Procured on site Remarks * * Comply with BAS-T* Number of ports As required Category 5 UTP straight wire OS Windows or later, xcel or later Pulse output type pulse kw-hr/pulse or kw-hr/pulse Pulse duration 5 - ms Output terminal /OFF contactor *The number of network wires and the number of switching HUB port vary with the number of Intelligent Server connected. * BAS-T compliant is required in using 5 or more server, or or more controllers. *The number of power meters vary with power meter specifications. -- Tel Fax

24 Tel Fax Wiring Specifications APPNDIX Power supply specifications Device Touch Screen Controller Intelligent Server TCS-NT Relay Interface nergy Monitoring Relay Interface Digital I/O Relay Interface Input voltage - 4 V, AC 5/6 Hz 85 - V, AC 5/6 Hz 8-64 V, AC 5/6 Hz - 4 V, AC 5/6 Hz Power consumption 5 VA VA.4 W.8 W 6.5 W Power cable wire size Remarks.75 mm Procure on site Communication wiring specifications Inter-device connection Intelligent Server TCS-NT Relay Interface Control wiring specifications D-sub (9-pin) wire * Number of cores 4 Wire size (mm ) Length (m) Max. 5 Polarity With polarity Remarks Supplied with Intelligent Server software (If length is short) Use a.5 mm Procure on site shield wire Intelligent Server nergy Monitoring Relay Interface Intelligent Server Digital I/O Relay Interface TCS-NT Relay Interface Air conditioner nergy Monitoring Relay Interface Power Meter Digital I/O Relay Interface Digital Input/Output Shield wire Shield wire Shield wire Shield wire.5 mm.5 mm.5 mm. mm. mm. mm Max. 5 Max. 5 Max.* Max.* Max. Max. With polarity With polarity No polarity No polarity No polarity With polarity Procure on site Procure on site Procure on site Procure on site Procure on site Procure on site * Use the D-sub (9 pin) wire supplied with the Intelligent Server software. If its length is short, use a shield wire. * Total length per TCS-NT Relay Interface thernet wire specifications When Switching HUB is not used Inter-device connection Touch Screen Controller Intelligent Server Control wiring specifications thernet (cross) Category 5 UTP cross wire Number of cores 8 Wire size (mm ) Length (m) Max. Polarity Remarks Procure on site When Switching HUB is used Inter-device connection Touch Screen Controller Switching HUB Switching HUB Intelligent Server Control wiring specifications thernet (straight) Category 5 UTP straight wire thernet (straight) Category 5 UTP straight wire Number of cores 8 8 Wire size (mm ) Length (m) Max. Max. Polarity Remarks Procure on site Procure on site --

25 Tel Fax APPNDIX Touch Screen Controller Connection Diagram TOUCH SCRN CTROLLR (BMS-TP64/5) INTLLIGNT SRVR (BMS-LSV) Yellow Brown A B Red Orange Crimp wires with a closed end wire joint. A Red/Orange B Brown/Yellow Power supply Power supply Power supply Power supply Power supply Power supply TCC-LINK TCC-LINK N L N L N L N L N L B A U U FG N L B A U U FG RS-485 RS-485 SW 4 ADDRSS SW ADDRSS SW 4 ADDRSS SW5 SW5 DIGITAL I/O INTRFAC (BMS-IFDD) DIGITAL I/O INTRFAC (BMS-IFDD) NRGY MITORING INTRFAC SW ADDRSS NRGY MITORING INTRFAC SW6 TCC-LINK TRMINATOR RS-485 TRMINATOR ADDRSS ADDRSS DI DI DI DI 4 DI 5 DI 6 DI 7 DI 8 DO DO DO DO4 GND +V DI DI DI DI 4 DI 5 DI 6 DI 7 DI 8 DO DO DO DO4 GND +V DI DI DI DI 4 DI 5 DI 6 DI 7 DI 8 DI DI DI DI 4 DI 5 DI 6 DI 7 DI 8 8 TCS-NT RLAY INTRFAC A B A B A B A B SW SW6 TCC-LINK TRMINATOR RS-485 TRMINATOR TCS-NT RLAY INTRFAC SW RS-485 RS-485 RS-485 RS-485 Outdoor unit Remote controller Outdoor unit Remote controller U4 U U U U4 U U U Indoor unit U4 U U U U U U U U U Indoor unit U4 U U U U U U U U U Input contact Input contact Input contact Input contact 4 Input contact 5 Input contact 6 Input contact 7 Input contact 8 Load Load Load Load 4 Input contact Input contact Input contact Input contact 4 Input contact 5 Input contact 6 Input contact 7 Input contact 8 Load Load Load Load 4 Power meter Power meter Power meter Power meter 4 Power meter 5 Power meter 6 Power meter 7 Power meter 8 Power meter Power meter Power meter Power meter 4 Power meter 5 Power meter 6 Power meter 7 Power meter 8 Indoor unit Indoor unit Outdoor unit Remote controller Outdoor unit Remote controller Indoor unit Indoor unit U4 U U4 U Central remote controller Central remote controller -4-

26 Tel Fax Address Setting Flow Setting flow Power on Contents Indoor units/outdoor units APPNDIX Reference page. Manual address setting Setting from main wired remote controller (Line/Group/Indoor address setting) page Line address setting Dip Switch setting on outdoor interface P.C.board page Power reset Power reset to activate line address page Indoor unit address check Trial operation (R.C. group/indoor name) 7 segment display on outdoor interface P.C.board check line/indoor address on remote controller Test operation in each R.C. group/ indoor name one by one page page Setup of relay connector and SW- Central control wiring and terminator setting page 4 Central controller exsit? Central control device setting When central remote controller is connected, setup the central control address with following the installation manual included in the central control devices. TCS-NT control system setting Intelligent server TCS-NT relay I/F nergy monitoring relay I/F Digital I/O relay I/F Switch setting CF (Compact Flash) card mounting Trial operation for Touch panel controller Operation from touch screen controller -5-

27 Address Setting for Component Device APPNDIX Intelligent Server Installing CF (Compact Flash) card WARNING Do not insert or remove the CF (Compact Flash) card during power on of the Intelligent Server. Doing so may cause a failure. If the CF (Compact Flash) card is not inserted properly, the Intelligent Server does not work. Insert the attached CF (Compact Flash) card fully into the CF (Compact Flash) card slot on the side of the Intelligent Server. CF (Compact Flash) card CF (Compact Flash) card slot RS-485 operation mode setting CAUTI If the RS-485 mode set switch is set incorrectly, the Intelligent Server will not work. The RS-485 mode set switch is provided on the bottom board of the Intelligent Server. Set the switch as follows 4 OFF OFF AC inlet side LD indicator side 4 OFF A terminator resistor is connected between TX(+) and TX(-). No terminator resistor is connected between TX(+) and TX(-). OFF A terminator resistor is connected between RX(+) and RX(-). No terminator resistor is connected between RX(+) and RX(-). Half-duplex mode (Note ) OFF Full-duplex mode (Note ) 4 Not used RS-485 mode set switch 4 (Note ) Transmit data sent from the Intelligent Server is not received by the same server during transmission. (Note ) Transmit data sent from the Intelligent Server is also received by the same server during transmission. -6- Tel Fax

28 APPNDIX Address Setting for Component Device (continued) TCS-NT Relay Interface address setting The following settings are necessary to use TCS-NT Relay Interfaces. SW Relay interface address set switch When two or more TCS-NT Relay Interfaces are used, set a different address for SW to avoid address duplication. Assign addresses in an ascending order. CAUTI Set relay interface addresses according to the air conditioner address table. For the relay interface whose address SW=, perform terminator resistor setting. When the SW setting has been changed, push reset switch SW7. The new address setting is read. SW5 RS-485 terminator resistor select switch Set ohm only when the TCS-NT Relay Interface address SW=, and set open for other relay interfaces. SW6 TCC-LINK Terminator resistor select switch The TCC-LINK terminator resistor is set on the air conditioner side. Set SW6 to open. SW7 Reset switch When performing address setting for SW, push this reset switch after address setting to read the set value. SW Relay interface address set switch RS-485 TCC-LINK B A U U FG SW5 SW6 SW7 LD4 LD LD5 LD LD 4 SW SW4 SW SW SW SW SW4 SW5-8 Relay interface address, 9-F Not used Test switch ( usually) Test switch (all OFF usually) Test switch RS-485 terminator resistor select switch 6 ohm ohm ohm Open SW6 TCC-LINK Terminator resistor select switch L N SW7 LD LD LD LD4 LD5 NoteBit is not used. ohm Open Reset switch Power indicator RS-485 communication status indicator TCC-LINK Communication status indicator TCC-LINK Communication error indicator Test indicator -7- Tel Fax

29 Tel Fax APPNDIX Air conditioner address setting (example) CAUTI To control air conditioners by the Touch Screen Controller, set the air conditioner addresses as R.C. group/indoor for each TCS-NT Relay Interface. An example of air conditioner address setting Intelligent Server Switching HUB TCS-NT Relay Interface Max. 8 units per Intelligent Server Touch Screen Controller Relay interface Relay interface Relay interface Main bus Outdoor unit U,U4 Outdoor unit Outdoor unit U,U4 Outdoor unit U,U4 Outdoor unit U,U U,U U,U U5,U6 U5,U6 (Custom) " model" connection interface Model TCB- PCNTTL Indoor unit A,B U,U A,B U,U U,U U,U U,U U,U U,U U,U U,U A,B A,B A,B A,B A,B A,B A,B A,B A,B A,B U,U A,B U,U A,B U,U A,B U,U A,B A,B RC RC RC RC RC RC RC RC RC RC RC RC RC RC RC Line address Line address Indoor unit address Group address Indoor * For the " model" connection interface and the HA control interface, refer to the "Central Remote Controller Installation Manual and Owner's Manual". -8-

30 Tel Fax Address Setting for Air Conditioner APPNDIX Setting for VRF system In this air conditioner, it is required to set up address to the indoor unit before starting operation. Set up the address according to the following setup procedure. CAUTI. Set up address after wiring work.. Be sure to turn on the power in order of indoor unit outdoor unit. If turning on the power in the reverse order, a check code [9] (rror of No. of header units) is output. When a check code is output, turn on the power again.. To set up an address, it is unnecessary to operate the air conditioner. 4. It requires maximum minutes (Usually, approx. 5 minutes) to set up automatically an address to line. Manual address setting is recommended for TCS-NT control system Manual address Setup from the wired remote controller * It is temporarily necessary to set the indoor unit and wired to by. (In group operation and in time without remote controller) 5. Automatic address setup is also available besides manual setup. Automatic address Setup from SW5 on the interface P.C. board of the header unit 6. To set up an address automatically, the setup at outdoor side is necessary. (Address setup cannot be performed by power- only.) -9-

31 APPNDIX Manual setting from wired remote controller CAUTI Be sure to allocate Line (system) /Group/Indoor address one by one to match the address setting table and setup file that is prepared beforehand. If wrong value is set, a problem such as error of communication with air conditioner will occur. Header Follower Line address (At shipment) Dip Switch setting on interface P.C.board Outdoor unit Indoor unit Remote controller Indoor address 4 Group address Line address Indoor, group, line address are set manually for each R.C. group/indoor name one by one. At shipment, all address are 99 (Address unset status) (Step ) Arrange one indoor unit and one remote controller (RBC-AMT) set to by. Note Don t use simple remote controller or wireless remote controller. (Address setting is not available.) Connect wired remote controller individually when manual address setting -- Tel Fax

32 Tel Fax APPNDIX Address Setting for Air Conditioner (continued) (Step ) Note ) When setting the line address from the remote controller, do not use address 9 and. The address 9 and cannot be set up in the outdoor unit. Therefore if they are incorrectly set up, a check code [4] (Indoor/outdoor communication circuit error) is output. Turn on the power. Item code Line (system) address Indoor address Group address (Wiring example in systems) Operation procedure nd Data System # system Line address Indoor address Group address Remote controller Header indoor unit 4, 7, Indoor Indoor Indoor ST DATA ST CL UNIT No. R.C. No. UNIT Follower indoor unit COD No. System # system Indoor In the above example, under condition of no inter-unit wire of the remote controller, set the address after individual connecting of the wired remote controller. Group address Individual Header unit Follower unit 4 In case of group control Indoor Item code, 6, 9, 5, 8 -- Push simultaneously ST + CL + buttons for 4 seconds or more. LCD changes to flashing. (Line address) Using the setup temp. / buttons, set to the item code. Using the timer time / buttons, set up the line address. (Match it with the line address on the interface P.C. board of the header unit in the identical R.C. group/ indoor.) 4 Push ST button. ( when display goes on.) (Indoor address) 5 Using the setup temp. / buttons, set to the item code. 6 Using the timer time / buttons, set up the indoor address. 7 Push ST button. ( when display goes on.) (Group address) 8 Using the setup temp. / buttons, set to the item code. 9 Using the timer time / buttons, set Individual =, Header unit =, Follower unit =. Push ST button. ( when display goes on.) Push button. Setup operation finished. (Status returns to normal stop status.)

33 Tel Fax APPNDIX Line (system) address setting. Using SW and 4 on the interface P.C. board of the header unit in each system, set up the system address for each system. (At shipment from factory Set to Address ) Note) Be careful not to duplicate with other refrigerant line. Header unit interface P.C. board SW6 4 4 SW7 4 SW SW SW SW SW8 SW9 4 SW System address switch on outdoor interface P.C. board ( Switch, Switch OFF) System address SW SW4 4 4 System address SW SW4 4 4 Is not used for setup of system address. (Do not change setup.). Check that the relay connectors between [UU] and [UU4] terminals are come out in all the header units to which the central control is connected. (At shipment from factory No connection of connector) CAUTI Be sure to allocate different line address for each R.C. group/indoor as much as possible even if there are two or more TCS-NT relay interfaces. Power reset To activate line address on both outdoor and indoor unit side, power supply is temporarily reset. When power is supplied again, be sure to the power of indoor unit prior to the outdoor unit. --

34 SW6 SW7 SW8 SW9 CN CN CN SW4 D6 D6 D6 D6 D64 Display A Tel Fax SW SW SW5 SW SW5 Display B APPNDIX Address Setting for Air Conditioner (continued) Indoor unit address check Step Item Power - on Display check System information check (Outdoor side) Operation and check contents Initial communication takes a couple of minutes. During initial communication, 7-segment display section is as follows as follows. Display [A] --- [U], flashing Display [B] --- [ - - ] --> [ - - i] flashing After initial communications, [U] are displayed in 7-segment display section. (If error code is displayed in display section [B], remove the cause reffering to trouble shooting of installation or service manual.) System capacity No. of connected outdoor units No. of connected indoor units Indoor address No. and capacity Rotary switch setup SW SW SW 6 4 to 6 4 to <On the header outdoor interface P.C.board> 7-segment display [A] [No. of HP] [B] [HP] [No. of indoor units] [ ] [No. of outdoor units] [Indoor unit address] [ ] [Capacity (HP)] Note) Indoor unit address No. is choosen by changing SW and SW. SW to 6 to 6 to 6 SW Indoor address SW setup number SW setup number +6 SW setup number + 7-segment [A] [] to [6] [7] to [] [] to [48] Interlace P.C. board 7-segment display A 7-segment display B SW6 SW7 SW8 SW9 CN CN SW5 SW5 CN SW4 D6 D6 D6 D6 D64 Display A nd. place st. place rd. place nd. place st. place SW SW SW Display B 4 Address information check (indoor side) <Procedure> (Operation while the air conditioner operates) If it stops, push button. Push UNIT button. The unit NO is displayed on the LCD. (Disappears after several seconds) The displayed unit No indicates the line address and indoor address. (If there is other indoor unit connected to the same remote controller (Group control unit), other unit No is displayed every pushing UNIT button.) Indoor address Line address nd ST DATA ST CL UNIT No. R.C. No. UNIT COD No. Operation procedure nd Trial operation Please refre to the trial operation on the manual of air conditioner. --

35 Tel Fax APPNDIX Setup of relay connector and terminator After trial operation for each R.C. group/indoor, set the relay connector and terminator resistor for all R.C. group/indoor which are connected from one TCS-NT relay interface. <Procedure> How to set up terminator resistor (SW) When all the address setups have finished in the same refrigerant system, put the terminator resistor (SW) in the same central control line into one. Remain only SW- of the header outdoor unit with the least line address number as it is. (With terminal resistor) Set up SW- of the other header outdoor units to OFF. (Without terminal resistor) Connect the relay connector between [UU] and [UU4] of the header outdoor unit for each R.C. group/ indoor. Header outdoor unit interface P.C. board 4 SW6 4 SW SW SW SW SW7 4 SW8 SW SW9 SW 4 SW <System diagram (example)> U U For internal wiring between indoor and outdoor U U4 For wiring of central control system U5 U6 For internal wiring between outdoor units thernet RS-485 InteIligent Server (BMS-LSV) TCS-NT Relay I/F (BMS-IFLSV) Main BUS Line address = Touch Screen Controller (BMS-TP64/5) Compact Flash No. Main BUS InteIligent Server Software (BMS-STCC) Line address = PC for nergy Monitoring Switching HUB TCS-NT Relay I/F (BMS-IFLSV) No. Main BUS Line address = TCS-NT Relay I/F (BMS-IFLSV) Main BUS Line address =4 Range for each setting procedure No. Main BUS Line address =5 Main BUS Line address =6-4-

36 Tel Fax APPNDIX Address Setting for Air Conditioner (continued) TCS-NT relay interface Header unit U U4 Follower unit U U4 Header unit U U4 Follower unit U U4 Header unit U U4 U U U5 U6 U U U5 U6 U U U5 U6 U U U5 U6 U U U5 U6 Before address setup During setup of address Relay connector Relay connector U U U U U U U U U U A B A B A B A B A B Remote controller Individual Remote controller Remote controller Group Remote controller TCS-NT relay interface U U Header unit U U4 SW U5 U6 OFF Follower unit U U4 U U SW U5 U6 OFF Header unit U U4 SW OFF Follower unit U U4 SW OFF U U U5 U6 U U U5 U6 Header unit U U4 SW OFF U U U5 U6 After address setup Relay connector Relay connector Relay connector U U U U U U U U U U A B A B A B A B A B Outdoor interface P.C. board SW, 4 (Line address) SW- Terminal-end resistance of indoor/outdoor communi cation line/central control communication line Relay connector Indoor side Line address Indoor unit address Group address Connect short after address setup Remote controller Individual Remote controller Open Remote controller Group Header unit Follower unit Header unit Follower unit (Setup is unnecessary.) (Setup is unnecessary.) OFF after address setup Connect short after address setup (Setup is unnecessary.) (Setup is unnecessary.) Open Remote controller Header unit OFF after address setup Connect short after address setup Setup at shipment from factory Open POINT Relay connector NOT Never connect a relay connector until address setup for all the R.C. group/indoor finishes; otherwise address cannot be correctly set up. After this setting, if central control devices (central remote controller or /OFF controller), set up the central control address. (For the central control address setup, refer to the installation manual of the central control devices.) -5-