ABB Robotics. Application manual PROFINET master/slave

Transcription

1 ABB Robotics Application manual PROFINET master/slave

2 Trace back information: Workspace RW version a4 Checked in Skribenta version

3 Application manual PROFINET master/slave RobotWare 5.15 Document ID: 3HAC Revision: J

4 The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like. In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein. This manual and parts thereof must not be reproduced or copied without ABB's written permission. Additional copies of this manual may be obtained from ABB. The original language for this publication is English. Any other languages that are supplied have been translated from English. ABB AB Robotics Products SE Västerås Sweden

5 Table of contents Table of contents Manual overview... Product documentation, M Safety... 1 Introduction to PROFINET 1.1 PROFINET, general PROFINET, IRC Definition of I/O units... 2 Hardware description 2.1 PROFINET master/slave, DSQC LAN connection Connections, general PROFINET-IO Routing... 3 PROFINET Master/Slave configuration 3.1 Introduction Software overview Configuration overview PROFINET master IRC5 internal PROFINET slave Step 7 Configuration files Upgrade or downgrade firmware using Step Automatic firmware upgrade Workflows Configuring PROFINET master Configuring IRC5 internal PROFINET slave Configuring PROFINET-IO Routing Examples Overview Configuring digital I/O, example Configuring IRC5 internal PROFINET slave, example Configuring PROFINET-IO Routing, example... 4 System parameters 4.1 Introduction Type Bus Path to Bus Configuration File Automatic Firmware Upgrade Connector ID Unit PROFINET Address Unit Type Input Size Output Size... 5 Trouble shooting 5.1 Scenarios... Index HAC Revision: J 5

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7 Manual overview Manual overview About this manual This manual describes the PROFINET IO Master/Slave option and contains instructions how to configure the PROFINET Master/Slave in an IRC5 system. Usage This manual should be used during installation and configuration of the PROFINET fieldbus. Who should read this manual? This manual is intended for: Personnel that are responsible for installations and configurations of fieldbus hardware/software. Personnel that make the configurations of the I/O system. System integrators. Prerequisites The reader should have the required knowledge of the PROFINET system I/O system configuration IRC5 Controller Robot Studio References Reference Technical reference manual - System parameters Product manual - IRC5 Operating manual - IRC5 with FlexPendant Operating manual - RobotStudio Document ID 3HAC HAC HAC HAC Other references Reference Description International standard IEC Type 3 International standard IEC in the international The PROFINET fieldbus standard is described standards. PROFINET Cabling and Interconnection Technology Commissioning PC Stations - Manual and Quick Start ET200S Distributed I/O System Operating instructions CP1616 Installation Guideline for PROFINET (Version 2.00, September 1998) Release 12/2006 C79000-G8976-C Manual from Siemens The web site of PROFINET International Manual from Siemens Continues on next page 3HAC Revision: J 7

8 Manual overview Continued Revisions Revision - A B C D E F G Description First edition. RobotWare 5.11 Released with RobotWare PROFINET version changed to 2.2. Updated examples of PROFINET Master/Slave configuration. Added two new scenarios in the Trouble Shooting chapter. Information about the PROFINET Version V2.2 is added in the Specification Overview section. Added a NOTE in the Prerequisites section about the Robotware version and firmware version in the Hardware Description chapter. Updated the section Specification overview, Slave on page 16. Added the RobotWare version compatability information in the NOTE that is available in the section Prerequisites on page 19. Added information about Step 7 configuration files in the Configuration subsection in the section PROFINET master on page 28. Updated the Input and output size subsection in the section IRC5 internal PROFINET slave on page 29. Updated the Communication status subsection in the section Configuring IRC5 internal PROFINET slave on page 40. Added the new Type Bus system parameters Path to Bus Configuration File on page 66 and Automatic Firmware Upgrade on page 67. Updated the Addition information section for the Type Unit Type system parameters Input Size on page 70 and Output Size on page 72. Added the new sections Step 7 Configuration files on page 31 and Automatic firmware upgrade on page 38in the PROFINET Master/Slave Configuration chapter. Added the new section Upgrade or downgrade firmware using Step7 on page 32. Updated for the RW 5.14 release. The section Configuration program on page 15 is updated. Updated the Number of I/O signals entry in the table in the section Specification overview, Slave on page 16. Information about the location of the GSDML files in the RobotWare DVD, PC, and IRC5 Controller is added in the following section: GSDML files on page 28 The following sections are updated for the change to increase the number of I/O signals on I/O units: Specification overview, Slave on page 16 IRC5 internal PROFINET slave on page 29 Input Size on page 70 Output Size on page 72 Updated for the RW release. Added the new system parameter Connector ID. Updated the Description and Usage sections for the system parameter PROFINET Address. In the Trouble Shooting chapter, answer for the Scenario How do I upgrade/downgrade the firmware on DSQC 678? is updated. The section GSDML files on page 28 is updated for the RW release. Continues on next page 8 3HAC Revision: J

9 Manual overview Continued Revision H J Description Updated for the RW 5.15 release. Updated the section Introduction section in the chapter System parameters on page 65. Firmware versions usage made consistent through-out the manual. Updated the firmware versions details for all the releases starting from 5.11 till 5.14 in Upgrade or downgrade firmware using Step7 on page 32. Added the steps to verify that the bus is not running before starting the upgrade or downgrade procedure in Upgrade or downgrade firmware using Step7 on page 32. Updated for the RW release. Updated the Overview and firmware file table in Upgrade or downgrade firmware using Step7 on page 32. Updated the section How to reset a DSQC 678 (CP1616) on page 75. 3HAC Revision: J 9

10 Product documentation, M2004 Product documentation, M2004 Categories for manipulator documentation The manipulator documentation is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional. All documents listed can be ordered from ABB on a DVD. The documents listed are valid for M2004 manipulator systems. Product manuals Manipulators, controllers, DressPack/SpotPack, and most other hardware will be delivered with a Product manual that generally contains: Safety information. Installation and commissioning (descriptions of mechanical installation or electrical connections). Maintenance (descriptions of all required preventive maintenance procedures including intervals and expected life time of parts). Repair (descriptions of all recommended repair procedures including spare parts). Calibration. Decommissioning. Reference information (safety standards, unit conversions, screw joints, lists of tools ). Spare parts list with exploded views (or references to separate spare parts lists). Circuit diagrams (or references to circuit diagrams). Technical reference manuals The technical reference manuals describe reference information for robotics products. Technical reference manual - Lubrication in gearboxes: Description of types and volumes of lubrication for the manipulator gearboxes. Technical reference manual - RAPID overview: An overview of the RAPID programming language. Technical reference manual - RAPID Instructions, Functions and Data types: Description and syntax for all RAPID instructions, functions, and data types. Technical reference manual - RAPID kernel: A formal description of the RAPID programming language. Technical reference manual - System parameters: Description of system parameters and configuration workflows. Application manuals Specific applications (for example software or hardware options) are described in Application manuals. An application manual can describe one or several applications. Continues on next page 10 3HAC Revision: J

11 Product documentation, M2004 Continued An application manual generally contains information about: The purpose of the application (what it does and when it is useful). What is included (for example cables, I/O boards, RAPID instructions, system parameters, DVD with PC software). How to install included or required hardware. How to use the application. Examples of how to use the application. Operating manuals The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and trouble shooters. The group of manuals includes (among others): Operating manual - Emergency safety information Operating manual - General safety information Operating manual - Getting started, IRC5 and RobotStudio Operating manual - Introduction to RAPID Operating manual - IRC5 with FlexPendant Operating manual - RobotStudio Operating manual - Trouble shooting IRC5, for the controller and manipulator. 3HAC Revision: J 11

12 Safety Safety Safety of personnel Safety regulations When working inside the robot controller it is necessary to be aware of voltage-related risks. A danger of high voltage is associated with the following parts: Units inside the controller, for example I/O units, can be supplied with power from an external source. The mains supply/mains switch. The power unit. The power supply unit for the computer system (230 VAC). The rectifier unit ( VAC and 700 VDC). Capacitors! The drive unit (700 VDC). The service outlets (115/230 VAC). The power supply unit for tools, or special power supply units for the machining process. The external voltage connected to the controller remains live even when the robot is disconnected from the mains. Additional connections. Therefore, it is important that all safety regulations are followed when doing mechanical and electrical installation work. Before beginning mechanical and/or electrical installations, ensure you are familiar with the safety regulations described in Product manual - IRC HAC Revision: J

13 1 Introduction to PROFINET 1.1 PROFINET, general 1 Introduction to PROFINET 1.1 PROFINET, general What is PROFINET? PROFINET is an open standard for Industrial Ethernet. PROFINET satisfies requirements for automation technology. PROFINET solutions can be implemented for factory and process automation, for safety applications, and for the entire range of drive technology right up to clock-synchronized motion control. PROFINET standardization The use of open standards, simple operation, and the integration of existing system segments have driven the definition of PROFINET from the beginning. PROFINET is standardized in IEC and IEC The continual further development of PROFINET offers users a long term perspective for the implementation of their automation tasks. PROFINET versions PROFINET has a modular design and different PROFINET versions are all combinations of modular elements from the groups transmission technology, communication protocol, and application profiles. Here are some examples of PROFINET versions: PROFINET-IO - Distributed I/O (Remote I/O). Here, the familiar I/O view of PROFIBUS is retained, in which the user data from the field devices are periodically transmitted into the process model of the control system. PROFINET-CBA - Based on the object-oriented modelling of technological modules. Based on the object model, machines and installations are structured in PROFINET in the form of technological modules. PROFIsafe - Defines how safety-oriented devices (emergency shutoff switches, light grids, overfill protection systems, etc.) can communicate safety control information over a network securely enough that they can be used in safety-oriented automation tasks up to EN954's KAT4, AK6, or SIL3 (Safety Integrity Level). PROFIdrive - The PROFIdrive profile covers application scenarios from simple frequency converters to highly dynamic servo drivers. PROFIenergy - A profile of the PROFINET communications protocol that allows the power consumption of automation equipment in manufacturing (such as robot assembly cells, laser cutters and sub-systems such as paint lines) to be managed over a PROFINET network. It offers an open and standardized means of controlling energy usage during planned and unplanned breaks in production. 3HAC Revision: J 13

14 1 Introduction to PROFINET 1.2 PROFINET, IRC5 1.2 PROFINET, IRC5 Hardware overview DSQC 678 I/O units Main computer The hardware of the PROFINET fieldbus consists of a master/slave board, DSQC 678, and distributed I/O units. The DSQC 678 is connected to the PCI bus of the IRC5 robot controller. The I/O units are attached to the fieldbus network. The slave part of the master/slave unit is normally controlled by an external master on the same physical PROFINET network. The DSQC 678 can act as a master and a slave simultaneously. The DSQC 678 has a built-in switch with four ports. The built-in switch can be powered by external power supply. This allows the switch to be used even if the IRC5 controller is powered down, see Operating instructions CP1616 for details. The I/O units can have digital and/or analog signals. They are all controlled via the master part of the DSQC 678. The DSQC 678 requires the main computer DSQC 639. Note If the IRC5 controller is powered down, the DSQC 678 built-in switch will not work without external power supply. PROFINET version compatibility DSQC 678 supports the PROFINET version PROFINET-IO (see PROFINET versions on page 13). Continues on next page 14 3HAC Revision: J

15 1 Introduction to PROFINET 1.2 PROFINET, IRC5 Continued PROFINET network The following illustration is an example of a PROFINET network. xx A B C D E Line PLC, PROFINET-master IRC5 controller I/O unit DSQC 678 Ethernet switch Configuration program An external PROFINET configuration tool such as Step 7 or NCM PC from Siemens, together with RobotStudio is needed for the configuration of DSQC 678. The NCM PC program can be downloaded from the Siemens hompage for free. The external PROFINET configuration tool should be used according to the manual for the program. Continues on next page 3HAC Revision: J 15

16 1 Introduction to PROFINET 1.2 PROFINET, IRC5 Continued Specification overview, Master Item GSDML ID Number of I/O units connected to master Number of I/O signals Specification 6GK AA00 Maximum 30 I/O units Maximum 8192 I/O signals Specification overview, Slave Item GSDML ID PROFINET Version Slot configuration PROFINET-IO Routing Number of I/O signals Specification 6GK AA00 V2.2 or V 2.4 Migration Slot 1-4: Digital input or output modules of variable size Supported Maximum 1024 digital in Maximum 1024 digital out Expressions Expressions DSQC 678 Master Slave, I/O unit External PROFINET configuration tool Specification Siemens CP1616 PCI-card PROFINET controller PROFINET device Siemens Step7, V5.4, Service pack 5 and above 16 3HAC Revision: J

17 1 Introduction to PROFINET 1.3 Definition of I/O units 1.3 Definition of I/O units General Further information It is possible to connect any type of PROFINET-IO compliant I/O unit on the PROFINET master bus. All I/O units should comply with the PROFINET standard and be conformance tested by PROFINET international. I/O units may be mounted inside the controller. There are no PROFINET compliant I/O units installed in a standard version controller. The table gives references to additional information: Information Allowed configurations of I/O units and how Technical reference manual - System parameters. to setup the configurations. See 3HAC Revision: J 17

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19 2 Hardware description 2.1 PROFINET master/slave, DSQC Hardware description 2.1 PROFINET master/slave, DSQC 678 Description Prerequisites The DSQC 678 is a PCI card mounted in the computer module. The card has both master and slave functionality. The master functionality is used to communicate with I/O units and the slave functionality is used to communicate with the IRC5 controller from a master, e.g PLC. RobotWare 5.11 or later version and the PROFINET IO Master/Slave option are required to run the PROFINET master/slave board. Note Robotware 5.11 is compatible only with DSQC 678 firmware version 2.1. Robotware 5.12 is compatible only with DSQC 678 firmware version 2.2. RobotWare 5.13 is compatible with DSQC 678 firmware version 2.2 or 2.4. Installation of DSQC 678 For installation instructions for PROFINET, see the PROFINET specification, IEC Type 3. See also the Commissioning PC Stations - Manual and Quick Start, chapter 6 from SIEMENS. For hardware installation refer to Product manual -IRC5, section Replacement of PCI cards in the computer unit slots. xx A,B,C, and D Possible slot for DSQC 678 Continues on next page 3HAC Revision: J 19

20 2 Hardware description 2.1 PROFINET master/slave, DSQC 678 Continued Illustration The following figure shows the DSQC 678 PCI card. xx A B C D E F LED, SF (collective error), red LED, BF (bus error), red External power connections Link LED, green Activity LED, yellow Port 1-4, RJ-45 connectors Continues on next page 20 3HAC Revision: J

21 2 Hardware description 2.1 PROFINET master/slave, DSQC 678 Continued Technical data LED Meaning State Remarks B (red) Bus error (BF) Off Communications connection established. On Link status error occurred. Flashing slowly I/O device cannot be addressed or duplicate IP address on the network. A (red) Collective error (SF) Off On No error occurred or loading is in progress. Diagnostic information is available. A and B Bus error (BF) Collective error (SF) Flashing slowly. Flashing quickly Flash test for visual identifying of boards. Exception error occurred. E (yellow) Activity LED On Send and Receive. D (green) Link LED On Connection exists. Article number and firmware version Article number 3HAC HAC Firmware version Description PROFINET master/slave, DSQC 678 PROFINET master/slave, DSQC 678 Connections, RJ-45 connectors The DSQC 678 board has four standard Ethernet RJ-45 connectors. Each connector is a port to a built in switch on the DSQC 678 board. Cables and connectors Cables used to connect the PROFINET network must comply with Cat 5 balanced LAN requirements or better according to ISO/IEC For details see PROFINET Cabling and Interconnection Technology available from 3HAC Revision: J 21

22 2 Hardware description 2.2 LAN connection 2.2 LAN connection Ethernet cable between DSQC 678 and LAN port DSQC 678 is connected with an ethernet cable to the LAN port of the main computer. The other three ethernet ports on DSQC 678 can be used for network connections such as factory LAN and PROFINET fieldbus. xx PROFINET in combination with option Option offers an ethernet port on the connection plate of the controller cabinet. A cable normally connects this ethernet port on the connection plate with the LAN port on the main computer. If both option and (PROFINET) are used, the ethernet cable from the connection plate is instead connected to a port on DSQC 678. xx A B C D E Main computer LAN port DSQC 678 (option 888-1) Connection plate Ethernet connection on connection plate (option 707-1) 22 3HAC Revision: J

23 2 Hardware description 2.3 Connections, general 2.3 Connections, general General All I/O units are connected to Industrial Ethernet switches in a tree structure. Some I/O units have built-in ehernet switches allowing I/O units to be connected in a cascade structure. xx A B Switch I/O unit 3HAC Revision: J 23

24 2 Hardware description 2.4 PROFINET-IO Routing 2.4 PROFINET-IO Routing General The DSQC 678 has a built in functionality called PROFINET-IO Routing. This functionality makes it possible for a PLC that is connected to the internal slave of the DSQC 678 to read and write I/O signals on I/O units that operates as slaves under the DSQC 678 master. Note In the IRC5 I/O configuration it is possible to configure digital output signals on signal bits controlled by the PLC. These output signals will not affect the digital outputs on the I/O unit, but can still be used to monitor the actual value of the digital outputs on that I/O unit. It is recommended to name these kind of output signals to reflect the fact that they are controlled by the PLC, or configure a proper access level on the signals to prevent the RAPID program to write to these kind of signals. For more information see Technical reference manual - System parameters. Continues on next page 24 3HAC Revision: J

25 2 Hardware description 2.4 PROFINET-IO Routing Continued Example The figure below shows a setup where the IRC5 Controller is connected to a PLC as a slave and an I/O unit as a master. xx A B C D PLC DSQC 678 IRC5 controller I/O units With the PROFINET-IO Routing functionality it is possible to configure: Some of the I/O signals on the I/O unit to be controlled by the IRC5 controller and some by the PLC. Some I/O signals to be read both by the PLC and the IRC5 controller. 3HAC Revision: J 25

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27 3 PROFINET Master/Slave configuration Software overview 3 PROFINET Master/Slave configuration 3.1 Introduction Software overview Controller software The IRC5 controller must be installed with software that supports the PROFINET IO Master/Slave option (that is, RobotWare 5.11 or later). Note The PROFINET IO Master/Slave option must be installed on the IRC5 controller. PC software The PROFINET communication is configured manually using RobotStudio or FlexPendant. For more information on: RobotStudio, refer to Operating manual - RobotStudio FlexPendant, refer to Operating manual - IRC5 with FlexPendant An external PROFINET configuration tool, such as Step7 or NCM PC from Siemens, is needed to configure the DSQC 678. The NCM PC program can be downloaded from the Siemens hompage for free. Refer to the respective manual for the external PROFINET configuration tools. 3HAC Revision: J 27

28 3 PROFINET Master/Slave configuration PROFINET master 3.2 Configuration overview PROFINET master Configuration Predefined Bus To configure the PROFINET network in the IRC5 controller, a configuration file needs to be downloaded to DSQC 678 using an external PROFINET configuration tool. It is also possible to create a configuration file (an.xdb file) in Step 7, that holds all the configuration data. This file can be downloaded directly to DSQC 678 from the IRC5 controller at the system startup. For more information see, Step 7 Configuration files on page 31. The maximum number of I/O units that can be defined in an IRC5 controller with PROFINET IO Master/Slave option is described in the section PROFINET, IRC5 on page 14. The following are counted I/O units: All PROFINET I/O units connected to the IRC5 PROFINET master. The IRC5 internal PROFINET slave. Simulated I/O units and other I/O units connected to other IRC5 fieldbuses. When the system is installed with the PROFINET IO Master/Slave option, a predefined Bus Profinet1 is created. Predefined Unit Type When the system is installed with the PROFINET IO Master/Slave option, a predefined Unit Type PN_GENERIC is created. This I/O Unit Type is used for all I/O units except the IRC5 internal PROFINET slave. GSDML files In order to configure a PROFINET network with an external PROFINET configuration tool, GSDML files need to be imported into the tool. These files contains vital information about the PROFINET I/O units and they shall be supplied by the vendor/manufacturer of the specific PROFINET module. The GSDML file, GSDML-Vz.z-Siemens-CP16xx-YYYYMMDD.xml (for example GSDML-V2.2-Siemens-CP16xx xml), for PROFINET master is available in the RobotWare DVD, PC, or IRC5 controller at the following locations: On the RobotWare DVD: <DVD-drive>:\utility\fieldbus\PROFINET\GSDML\ On the PC where the RobotWare is installed:...\abbindustrialit\ RoboticsIT\Mediapool\<RobotWare_xx.xx.xxxx>\utility\service\GSDML\ On the IRC5 Controller: \hd0a\<robotware_xx.xx.xxxx>\utility\service\gsdml\ 28 3HAC Revision: J

29 3 PROFINET Master/Slave configuration IRC5 internal PROFINET slave IRC5 internal PROFINET slave Configuration The DSQC 678 unit has an internal slave with maximum 1024 digital input signals and 1024 digital output signals. This can, for example, be used: To connect the IRC5 controller to a PLC. To connect the IRC5 controller to another IRC5 controller which acts as a master. Predefined Unit Type When the system is installed with the PROFINET IO Master/Slave option, a predefined Unit Type PN_INTERNAL_SLAVE is available. This Unit Type is used to define the internal slave in the IRC5 controller, which will enable a PLC to connect to the IRC5 controller. There can only be one I/O unit with this Unit Type defined in the IRC5 controller. GSDML files The GSDML file for DSQC 678 (alias CP1616), that is included in the Step 7 software package, is needed to operate the DSQC 678 PCI board. Input and output size The Unit Type PN_INTERNAL_SLAVE has two Unit Type parameters, Input Size and Output Size. Input Size is used to configure the input size of the IRC5 internal PROFINET slave and Output Size configures the output size. A connecting PLC needs to have a slot configuration created in the external PROFINET configuration tool that matches the configuration of the IRC5 internal PROFINET slave. The available module sizes of DSQC 678 are dependent on the firmware version of DSQC 678. If firmware V2.2.X.X is used the supported module sizes are: 4 byte, 16 byte, 20 byte, and 64 byte. If firmware V2.4.X.X is used the supported module sizes are: 4 byte, 8 byte, 16 byte, 20 byte, 32 byte, 64 byte, and 128 byte. The IRC5 internal PROFINET slave uses a maximum of 2 input and 2 output slots to configure the input and output size of the IRC5 internal PROFINET slave. Input Size and Output Size can be set to the values 4, 8, 16, 20, 32, 64, and 128 (other values will be rounded up to one of these values). If firmware V2.2.X.X is used, the value 8 results in two slots with 4 bytes each. The value 32 will result in two slots with 16 bytes each. Other values will result in one slot with 4, 16, 20, or 64 bytes. If firmware V2.4.X.X is used, all values results in one slot with 4, 8,16, 20, 32, 64, or 128 bytes. Note The Input Size sets the size on digital outputs and Output size sets the size on digital inputs, seen from the PLC s point of view. Continues on next page 3HAC Revision: J 29

30 3 PROFINET Master/Slave configuration IRC5 internal PROFINET slave Continued The following table shows a few examples of how the Input Size and Output Size Unit Type parameters can be used to create different slot configurations of a connecting PLC when firmware V2.2.X.X is used: Input Size 4 bytes 4 bytes 16 bytes 1 byte 13 bytes 32 bytes 32 bytes 64 bytes Output Size 4 bytes 8 bytes 4 bytes 20 bytes 4 bytes 64 bytes 32 bytes 64 bytes Step 7 Configuration Slot 1: DI 4 bytes Slot 2: DO 4 bytes Slot 1: DI 4 bytes Slot 2: DI 4 bytes Slot 3: DO 4 bytes Slot 1: DI 4 bytes Slot 2: DO 16 bytes Slot 1: DI 20 bytes Slot 2: DO 4 bytes Slot 1: DI 4 bytes Slot 2: DO 16 bytes Slot 1: DI 64 bytes Slot 2: DO 16 bytes Slot 3: DO 16 bytes Slot 1: DI 16 bytes Slot 2: DI 16 bytes Slot 3: DO 16 bytes Slot 4: DO 16 bytes Slot 1: DI 64 bytes Slot 2: DO 64 bytes If firmware V2.4.X.X is used the above table will differ in the following cases: Input Size 4 bytes 32 bytes 32 bytes 128 bytes Output Size 8 bytes 64 bytes 32 bytes 128 bytes Step 7 Configuration Slot 1: DI 8 bytes Slot 2: DO 4 bytes Slot 1: DI 64 bytes Slot 2: DO 32bytes Slot 1: DI 32 bytes Slot 2: DO 32 bytes Slot 1: DI 128 bytes Slot 2: DO 128 bytes If a configuration mismatch between the connecting PLC and the IRC5 internal PROFINET slave occurs, the event message is generated. This event message informs the user of the present slot configuration of the IRC5 internal PROFINET slave. Note The System Info menu in FlexPendant or RobotStudio can be used to view the current slot configuration of the IRC5 internal PROFINET slave. On the FlexPendant, the System Info path is: "System Info/Hardware devices/controller/computer system/pci bus/profinet board". 30 3HAC Revision: J

31 3 PROFINET Master/Slave configuration Step 7 Configuration files Step 7 Configuration files Configuration There are two ways to download the Step 7 configuration to DSQC 678. The most common way is to download the configuration directly from within Step 7 to DSQC 678. An alternate way is to create an.xdb configuration file in Step 7 and place this file in the HOME directory of the IRC5 controller. By specifying the configuration file name using the bus type parameter Path to Bus Configuration File (see Path to Bus Configuration File on page 66), the IRC5 controller will open and read the file at startup and send the configuration to the DSQC 678 board. This means that the current configuration in DSQC 678 is replaced by the one specified in the configuration file. Configuration File Type The configuration file of type.xdb is created by default every time a Step 7 project is compiled. The.xdb file is placed in the current project folder under the directory XDBs. By default, this file is named as pcst_1.xdb. It is recommended to place the configuration file in the HOME directory of the current system. If the configuration file is placed in the HOME directory it is only necessary to specify the name of the file in the Path to Bus Configuration File parameter and not the complete file path. All files in the HOME directory are included in a backup of the system. en HAC Revision: J 31

32 3 PROFINET Master/Slave configuration Upgrade or downgrade firmware using Step Upgrade or downgrade firmware using Step7 Overview You can upgrade or downgrade firmware versions using the Firmware Loader program which is included in the Step7 package. RobotWare 5.13 supports firmware upgrade of the DSQC 678 board from within RobotWare itself (but no support for downgrade). The firmware files (for example DSQC678_2425.fwl), for the DSQC 678 board is available in the PC or IRC5 controller at the following locations: On the PC where the RobotWare is installed:...\abbindustrialit\roboticsit\mediapool\<robotware_xx.xx.xxxx>\firmware\ On the IRC5 Controller: \hd0a\<robotware_xx.xx.xxxx>\firmware\ Compatability limitations of RobotWare versions and firmware versions Different releases of RobotWare are compatible only with specific firmware versions in the DSQC 678 board, as shown in the following table. Therefore, an upgrade or downgrade of RobotWare requires a change of firmware in the board. RobotWare version RW RW RW RW 5.14 RW RW RW RW RW 5.13 RW 5.12 RW 5.11 Firmware version 2.4.XX or XX or XX or XX or XX or XX or XX or XX or XX or Firmware file DSQC678_2425.fwl included in RW DSQC678_2425.fwl included in RW DSQC678_2424.fwl included in RW DSQC678_2423.fwl included in RW DSQC678_242.fwl included in RW DSQC678_242.fwl included in RW DSQC678_242.fwl included in RW DSQC678_241.fwl included in RW DSQC678_241.fwl included in RW fw16xx fwl * vxworks.fwl * Note The system generates error messages if firmware is used with RW5.11. * Firmware file delivered by Siemens. Continues on next page 32 3HAC Revision: J

33 3 PROFINET Master/Slave configuration Upgrade or downgrade firmware using Step7 Continued Checking the firmware version You can check the version number of the firmware loaded in the DSQC 678 board in one of the following ways. Using FlexPendant: Select ABB -> System Info -> Hardware devices -> Controller -> Computer system -> PCI bus -> Profinet board. Using RobotStudio: Right click on the controller in the Online view and select Properties -> Device Browser -> Devices -> Hardware devices -> Controller -> Computer system -> PCI bus -> Profinet board. Note The PROFINET bus must be available in the I/O configuration to display the firmware information. Upgrading or downgrading firmware using step7 Perform the steps 1 4 to verify that the bus is not running before starting the upgrade or downgrade procedure. 1 Open the hardware configuration window of a project and set the project Online with the menu View, Online. Continues on next page 3HAC Revision: J 33

34 3 PROFINET Master/Slave configuration Upgrade or downgrade firmware using Step7 Continued 2 Right click Station and choose Open Object. 3 Right click CP1616 and choose Operating Mode. Continues on next page If the Current Operating Mode displays RUN, click STOP button to stop the bus. 4 Click Close. 34 3HAC Revision: J

35 3 PROFINET Master/Slave configuration Upgrade or downgrade firmware using Step7 Continued Perform the steps 5-14 to upgrade or downgrade firmware version. 5 Open SIMATIC Manager (Step7) and check Options -> Set PG/PC Interface. Note The TCP/IP address should be the IP address of your network card. 6 Go to PLC -> Edit Ethernet Node. The Edit Ethernet Node dialog box appears. 7 Click Browse, select the appropriate DSQC 678 (CP1616) board, and click OK. en Note To identify the DSQC 678 board click the Flash button. The LED of the selected board start flashing until you press Stop button. Continues on next page 3HAC Revision: J 35

36 3 PROFINET Master/Slave configuration Upgrade or downgrade firmware using Step7 Continued 8 Click the Reset button in the Reset to factory settings section. en Note Before downloading the firmware, reset the board to factory settings using steps 1 to 4. If a reset is not carried out before performing an upgrade or downgrade of the firmware, the DSQC 678 board might end up in an error state which cannot be recovered. 9 Click Browse, select the appropriate DSQC 678 board, and click OK. It might take some time for the board to appear in the list after the reset. 10 Type the desired IP address and Subnet mask and click Assign IP Configuration. 11 Close SIMATIC Manager and open SIMATIC NET Firmware - Loader. Continues on next page 36 3HAC Revision: J

37 3 PROFINET Master/Slave configuration Upgrade or downgrade firmware using Step7 Continued 12 Click Browse, select the firmware according to the RobotWare version, and click Next. en Select IP protocol, type the IP address that was set from SIMATIC Manager, and click Next. 14 Follow PG/PC Interface instructions and load the firmware. 3HAC Revision: J 37

38 3 PROFINET Master/Slave configuration Automatic firmware upgrade Automatic firmware upgrade Overview Configuration It is possible to upgrade the firmware directly from within the IRC5 controller, if the current version of RobotWare is compatible with more than one firmware versions of DSQC 678. The bus type parameter Automatic Firmware Upgrade on page 67 activates the upgrade function. After activation, the IRC5 controller upgrades the firmware during the next system startup. Note On some systems the automatic firmware upgrade can take several minutes to complete. Since this is performed at system startup, it might appear as if the IRC5 controller has stopped responding. Firmware version The firmware version is important in the Step 7 projects. A PLC configured to communicate with a V2.2.X.X firmware might not accept that the communication partner suddenly appears as a V2.4 device. To view the current firmware version available for upgrade in the current RobotWare release, refer to System Info/Hardware devices/controller/computer system/pci bus/profinet board on the FlexPendant. Note The current configuration data in DSQC 678 is not destroyed when performing a firmware upgrade operation. If the current configuration is not compatible with the new firmware, DSQC 678 might perform illegal address operations against the IRC5 controller. This might cause a system failure. It is therefore recommended to clear the DSQC 678 configuration data before upgrading the firmware. 38 3HAC Revision: J

39 3 PROFINET Master/Slave configuration Configuring PROFINET master 3.3 Workflows Configuring PROFINET master Description The PROFINET master configuration is set according to the I/O units and I/O signals definitions. Configuration Action Create a new system using RobotStudio. Make sure the PROFINET IO Master/Slave option is installed. Download the system to the IRC5 controller and restart. Use the external PROFINET configuration tool to create a project that contains the configuration of the PROFINET network. If the I/O units are not available in the configuration tool, import the GSDML files. Note See Operating manual - RobotStudio. Described in section Configuring digital I/O, example on page 44. Note This step is always unique depending on the type of I/O unit to configure Download the configuration to the DSQC 678. Restart the IRC5 controller to start up with the new system. Configure the I/O units connected to the Profinet1 bus using RobotStudio or FlexPendant. Configure the I/O signals. Restart the IRC5 controller. See Technical reference manual - System parameters. 3HAC Revision: J 39

40 3 PROFINET Master/Slave configuration Configuring IRC5 internal PROFINET slave Configuring IRC5 internal PROFINET slave Description When the IRC5 controller is connected, for example, to an external PLC, the IRC5 controller acts as an ordinary slave unit on the PROFINET network. The PLC connects to the IRC5 internal PROFINET slave to exchange data. Configuration 1 2 Action Use the external PROFINET configuration tool to create a project for the master, for example a PLC, that contains the configuration of the PROFINET network. In the tool, configure the master to connect to the DSQC 678 internal slave that represents the IRC5 controller. Note Described in section Configuring IRC5 internal PROFINET slave, example on page 54. Described in section Configuring IRC5 internal PROFINET slave, example on page Configure the IRC5 internal PROFINET slave unit in the IRC5 controller using RobotStudio or Flex- Pendant. Configure the I/O signals. Restart the IRC5 controller. Download the configuration in the external PROFINET configuration tool to the master. See Configuring IRC5 internal PROFINET slave, example on page 54 and Operating manual - RobotStudio. See Technical reference manual - System parameters. See Operating manual - IRC5 with FlexPendant. Described in section Configuring IRC5 internal PROFINET slave, example on page 54. Communication status To control the communication status between the master (for example a PLC) and the IRC5 internal PROFINET slave, the following scheme is used: 1 Configure the master to set a signal during the startup or within the controller loop. 2 Configure the internal PROFINET slave to attach the signal to a RAPID trap function in the robot controller. The signal then functions as a communication supervision signal. If the communication between the master and the internal PROFINET slave is interrupted, all the inputs of the internal slave will go to the fail safe state (that is, input value will be zero). This means that the user defined communication supervision signal will also have the value zero. 40 3HAC Revision: J

41 3 PROFINET Master/Slave configuration Configuring PROFINET-IO Routing Configuring PROFINET-IO Routing General The PROFINET-IO Routing functionality is configured entirely using an external PROFINET configuration tool. It is important to remember that the PROFINET-IO Routing functionality also connects different projects in the configuration tools with each other. A configuration change in one of the projects might also change the configuration in the connected project. In order to execute changes regarding PROFINET-IO Routing, all affected projects must be downloaded to respective hardware, even if a change in configuration only was made in one of the connected projects. Prerequisites The PROFINET master and the PROFINET internal slave has to be configured, see section Configuring PROFINET master on page 39, and section Configuring IRC5 internal PROFINET slave on page 40. Master configuration Use this procedure to configure the master. Action Configure the master functionality as described in Configuring PROFINET master on page 39. Use an external PROFINET configuration tool to create a project and add a Simatic PC station with a CP1616 device and a network with the devices that shall be slaves to the IRC5 controller. Configure the IRC5 controller I/O system and define the slave devices as I/O units. Configure the IRC5 controller I/O system and define the I/O signals that shall be accessible from the IRC5 controller. Slave configuration Use this procedure to configure the slave. Action Configure the IRC5 internal PROFINET slave functionality as described in Configuring IRC5 internal PROFINET slave on page 40 Add a PLC station to the project created in Configuring PROFINET master on page 39 step 1 using an external PROFINET configuration tool. Add a Simatic PC Station as a slave to the PLC, make sure the name and IP address is the same as in the master configuration. Configure the IRC5 controller I/O system and define a unit of type PN_INTERN- AL_SLAVE to activate the IRC5 internal PROFINET slave functionality. Continues on next page 3HAC Revision: J 41

42 3 PROFINET Master/Slave configuration Configuring PROFINET-IO Routing Continued PROFINET-IO Routing configuration Configure PROFINET-IO Routing in the external PROFINET configuration tool. Action 1 In the PLC configuration select the CP1616 device and add transfer modules to slot 3 and above, as described in Configuring PROFINET-IO Routing, example on page 60. Note In the IRC5 I/O configuration it is still possible to configure digital output signals on signal bits controlled by the PLC. These output signals will not affect the digital outputs on the I/O unit, but can still be used to monitor the actual value of the digital outputs on that I/O unit. It is recommended to name these kind of output signals to reflect the fact that they are controlled by the PLC, or configure a proper access level on the signals to prevent RAPID programs to write to these kind of signals. For more information, see Technical reference manual - System parameters. 42 3HAC Revision: J

43 3 PROFINET Master/Slave configuration Overview 3.4 Examples Overview About the examples All the examples in this section are based on the Robotware 5.11 or 5.12 systems with DSQC 678 firmware version V or V If you are using Robotware 5.12 or above, you need to use the corresponding DSQC 678 (alias CP1616) module type that corresponds to the current firmware version of your DSQC 678 board. Robotware 5.12 uses CP1616 V2.2 module type. Robotware 5.13 or above uses CP1616 V2.2 or V2.4 module type. 3HAC Revision: J 43

44 3 PROFINET Master/Slave configuration Configuring digital I/O, example Configuring digital I/O, example Description This is an example of how to configure an I/O unit with four input signals and four output signals. The I/O unit used in this example is an ET200S I/O unit with five submodules attached to it: One power module. Two modules with two DO in each module. Two modules with two DI in each module. The network is configured using Siemens Step7. PROFINET configuration setup Use this procedure to set the configuration in Siemens Step7. Action Create a new empty project. On the Insert menu, point to Station, and then click SIMATIC PC Station. In SIMATIC Manager, expand the project tree and select the created station. Rightclick the station and select Open Object to open the HW Config window. xx Expand the SIMATIC PC Station on the right-hand side catalog tree. Expand further in the tree, find SIMATIC PC Station\CP Industrial Ethernet\CP 1616\V2.2. Double-click or drag the V2.2 device from the catalog tree to slot 1 of the PC rack. Continues on next page 44 3HAC Revision: J

45 3 PROFINET Master/Slave configuration Configuring digital I/O, example Continued Action 6 Enter the IP address used for the DSQC 678, and then click New to create a PROFINET network. xx Click OK on the Industrial Ethernet dialog and OK in the Properties-Ethernet interface PN-IO dialog. xx Continues on next page 3HAC Revision: J 45

46 3 PROFINET Master/Slave configuration Configuring digital I/O, example Continued Action 8 Double-click the X1 slot in PC rack to open the PN-IO dialog. xx Enter Robot1 in the Device Name text box and click OK. xx Continues on next page 46 3HAC Revision: J

47 3 PROFINET Master/Slave configuration Configuring digital I/O, example Continued Action 10 Expand the catalog tree view and locate the correct ET200S device, PROFINET IO\I/O\ET 200S\IMI151-3 PN ST V6.0. xx Drag the device from the catalog and drop it on the Ethernet PROFINET-IO-System. Continue expanding the catalog tree to locate the modules that are connected in the hardware device. xx For each module double-click or drag it to the appropriate slots of the ET200S device. Note Make sure the catalog number matches the catalog number printed on the hardware. Continues on next page 3HAC Revision: J 47

48 3 PROFINET Master/Slave configuration Configuring digital I/O, example Continued Action 14 If the feature prioritized startup is desired for the ET200S, double-click on slot X1 and select Prioritized startup. This will shorten the time it takes for the device to start data exchange with the controller after losing and regaining power or after disconnection and reconnection on the bus. en Note Prioritized startup is available with PROFINET IO board firmware version or later. 15 On the File menu, click Save and compile. xx Make sure that you have an ethernet connection between the PC and the DSQC 678. Continues on next page 48 3HAC Revision: J

49 3 PROFINET Master/Slave configuration Configuring digital I/O, example Continued Action 17 On the PLC menu, click Download and then click OK. xx Click View to search the network for the DSQC 678. xx Continues on next page 3HAC Revision: J 49

50 3 PROFINET Master/Slave configuration Configuring digital I/O, example Continued Action 19 Select the appropriate DSQC 678 card and click OK. xx Click OK to stop the card. This finishes the setup in the Siemens tool. Continue with configuring the IRC5 controller I/O system. xx Continues on next page 50 3HAC Revision: J

51 3 PROFINET Master/Slave configuration Configuring digital I/O, example Continued IRC5 controller I/O configuration setup Use this procedure to setup the configuration in the IRC5 controller, using RobotStudio. Action Start RobotStudio and connect to the IRC5 controller. Request write access. Click Configuration Editor and select I/O. In the type list, click Unit and then right-click in the workspace and select Add Unit. Enter the parameter values for the unit and click OK. Name. Type of Unit should be PN_GENERIC. Profinet Address should be 1, same as the device number in the Step7 project. xx xx Note Device number 1 in the Siemens project. 5 In the type list, click Signal and then right-click in the workspace and select Add Signal. Continues on next page 3HAC Revision: J 51

52 3 PROFINET Master/Slave configuration Configuring digital I/O, example Continued Action 6 Enter the parameter values for the signal and click OK. Name Type of signal Assign to unit Unit mapping xx The lower panel in Step7 can be a guide when specifying the parameter Unit Mapping. Select the device in the project and use the lower panel. See settings explanation in Signal mapping example on page 53. xx Restart the IRC5 controller. After the restart, start RobotStudio and make sure the configured I/O signals are accessible. Continues on next page 52 3HAC Revision: J

53 3 PROFINET Master/Slave configuration Configuring digital I/O, example Continued Signal mapping example xx The panel shows that the signals are mapped to: Slot Module type Module mapping in Step7 Unit mapping in IRC5 controller 2 2DO Out Out 0,1 3 2DO Out Out 8,9 4 2DI In In 0,1 5 2DI In In 8,9 The I/O signals in the IRC5 controller should be mapped as: Name Type of signal Assigned to Unit Unit mapping DI1 Digital Input IM151 0 DI2 Digital Input IM151 1 DI3 Digital Input IM151 8 DI4 Digital Input IM151 9 DO1 Digital Output IM151 0 DO2 Digital Output IM151 1 DO3 Digital Output IM151 8 DO4 Digital Output IM151 9 This example shows that even if a 2 bit module type is used, every slot occupies atleast 1 byte. If an 8 bit module type is used, all signal bits (unit map 0-7) would have valid data. 3HAC Revision: J 53

54 3 PROFINET Master/Slave configuration Configuring IRC5 internal PROFINET slave, example Configuring IRC5 internal PROFINET slave, example Description This is a configuration example for an IRC5 internal PROFINET slave with 64 byte input and 64 byte output size. The example also shows how to configure a PLC that connects against the IRC5 internal PROFINET slave. This example comes from the Step7 project in section Configuring digital I/O, example on page 44 Configuring IRC5 internal PROFINET slave Use this procedure to configure the configuring IRC5 internal PROFINET slave using Siemens Step 7. Action Start Simatic Manager and open the project containing the Simatic PC Station that represents the IRC5 controller with DSQC 678. This project was created in section Configuring digital I/O, example on page 44 Expand the project tree and select the Simatic PC station that represents the IRC5 controller with the DSQC 678. Right-click the station and select Open Object to open the HW Config window. Double-click slot 1 in the PC Station rack to open the object properties and then select the PROFINET tab. Make sure the Enable IO device mode is selected, if not select Enable IO device mode and download the updated configuration to the DSQC 678. Click OK. xx Continues on next page 54 3HAC Revision: J

55 3 PROFINET Master/Slave configuration Configuring IRC5 internal PROFINET slave, example Continued Action 4 Click OK and add a PLC station to the project. Note If using the PROFINET-IO Routing functionality, make sure that the PLC station and the Simatic PC station are located in the same project. 5 Open the HW Config window for the PLC hardware configuration. xx Make sure the PROFINET network connected to the PLC is the same as the network connected to the Simatic PC station representing the IRC5 controller with DSQC 678. Expand PROFINET IO\I/O\SIMATIC PC-CP\CP1616\6GK AA00 (Migration) in the catalog view to the right, to find the V2.2 device. Continues on next page 3HAC Revision: J 55

56 3 PROFINET Master/Slave configuration Configuring IRC5 internal PROFINET slave, example Continued Action 8 Drag the V2.2 device to the PROFINET network workspace. xx Double-click the added CP1616 icon. xx Continues on next page 56 3HAC Revision: J

57 3 PROFINET Master/Slave configuration Configuring IRC5 internal PROFINET slave, example Continued Action 10 Make sure the device name is the same as the name selected for slot X1 in the configuration of the Simatic PC Station configuration and that Assign IP address via IO controller is cleared. Click OK. xx Note Before clearing the Assign IP address via IO controller box, make sure the IP address is set to the IP address of the CP1616 card in the Simatic PC Station configuration. 11 Click OK in the Properties-CP-1616 dialog and then click Yes to confirm the warning xx Continues on next page 3HAC Revision: J 57

58 3 PROFINET Master/Slave configuration Configuring IRC5 internal PROFINET slave, example Continued Action Make sure the CP1616 icon is selected, expand the catalog view further to find the input modules, PROFINET IO\I/O\SIMATIC PC-CP\CD1616\6GK AA00 (Migration)\ V2.2\DI. Double-click the 64 bytes module to insert it into slot 1 of the CP1616 card. Expand the output modules in the catalog tree and double-click or drag the 64 bytes module to slot 2 of the CP1616 card. xx On the Station menu, click Save and Compile. Make sure that you have an Ethernet connection between the PC and the PLC. On the PLC menu, click Download. IRC5 controller I/O configuration setup Use this procedure to configure the slave in the IRC5 controller, using Robot Studio. Action Start RobotStudio and connect to the IRC5 controller. Request write access. Click Configuration Editor and select I/O. In the type list, click Unit and then right-click in the workspace and select Add Unit. Continues on next page 58 3HAC Revision: J

59 3 PROFINET Master/Slave configuration Configuring IRC5 internal PROFINET slave, example Continued Action 4 Enter the parameter values for the unit and click OK. Name. Type of Unit should be PN_INTERNAL_SLAVE. Connected to Bus should be Profinet1. Profinet Address must be 0. (Not needed in Robotware 5.12 or above). xx Restart the IRC5 controller. 3HAC Revision: J 59

60 3 PROFINET Master/Slave configuration Configuring PROFINET-IO Routing, example Configuring PROFINET-IO Routing, example Description This is an example of how to configure the DSQC 678, PROFINET-IO Routing functionality. Note This example requires both configurations described in example Configuring digital I/O, example on page 44, and Configuring IRC5 internal PROFINET slave, example on page 54. PROFINET configuration setup Use this procedure to setup the configuration in Step7 (Siemens PROFINET configuration tool). Action Use Siemens Simatic Manager and open the PLC configuration made in example PROFINET configuration setup on page 44. Select the CP1616 icon representing the IRC5 internal PROFINET slave. In SIMATIC Manager, expand the catalog tree to the right of the window. Right-click the window and find PROFINET IO\I/O\SIMATIC PC-CP\CP1616\6GK AA00 (Migration)\V2.2\Transfer Module. Drag one DI 1 byte transfer module to slot 3 of the CP1616 device. Drag one DO 1 byte transfer module to slot 4 of the CP1616 device. xx Continues on next page 60 3HAC Revision: J

61 3 PROFINET Master/Slave configuration Configuring PROFINET-IO Routing, example Continued Action 6 Double-click DI 1 byte transfer module in slot 3 to open the Properties dialog. xx In the column Device name click the first cell named Empty to open a list of devices that are controlled by the PROFINET master in the IRC5 controller. Click to select the IM151 device. Click the Module (slot) cell with white background to open a list of available slot modules. This will show a list of all slot modules that the PLC can read. Then select the input module in slot 4. Continues on next page 3HAC Revision: J 61

62 3 PROFINET Master/Slave configuration Configuring PROFINET-IO Routing, example Continued Action 10 Click the next cell labeled Empty and select the IM151 module, then select the output module in slot 2. As seen in this example, it is possible to also choose to read outputs. This is generally not needed by the PLC, but shown here to illustrate that it's possible. With this configuration, the PLC can read the input signals 0 and 1, and read back the output signals 0 and 1. xx Click OK to close the Properties dialog. Double-click the DO 1 byte transfer module in slot 4 of the CP1616device. Continues on next page 62 3HAC Revision: J

63 3 PROFINET Master/Slave configuration Configuring PROFINET-IO Routing, example Continued Action 13 Configure the transfer module so that the PLC will be able to control the output signals 0 and 1 of the output module in slot 3 of the IM151 device. xx Click OK to close the Properties dialog. On the Station menu, click Save and compile. Open the SIMATIC PC Station configuration. On the Station menu, click Save and compile. Download the PLC configuration to the PLC. Download the Simatic PC Station configuration to the DSQC 678. Note In the IRC5 I/O configuration it is still possible to configure digital output signals on signal bits controlled by the PLC. These output signals will not affect the digital outputs on the I/O unit, but can still be used to monitor the actual value of the digital outputs on that I/O unit. It is recommended to name these kind of output signals to reflect the fact that they are controlled by the PLC, or configure a proper access level on the signals to prevent RAPID programs to write to these kind of signals. For more information, see Technical reference manual - System parameters. 3HAC Revision: J 63

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65 4 System parameters 4.1 Introduction 4 System parameters 4.1 Introduction About the system parameters There are both PROFINET specific parameters and more general parameters. This chapter describes all PROFINET specific system parameters. The parameters are divided into the type they belong to. For information about other parameters, see Technical reference manual - System parameters. PROFINET system parameters Bus These parameters belong to the type Bus in the topic I/O. Parameter Name Type of Bus Connector ID Label of Fieldbus Connector Unit Recovery Time Path to Bus Configuration File Automatic Firmware Upgrade For more information, see... Technical reference manual - System parameters Technical reference manual - System parameters Connector ID on page 68 Technical reference manual - System parameters Technical reference manual - System parameters Path to Bus Configuration File on page 66 Automatic Firmware Upgrade on page 67 Unit Type These parameters belong to the type Unit Type in the topic I/O. Parameter Name Type of Bus Vendor Name Product Name Internal Slave Input Size Output Size For more information, see... Technical reference manual - System parameters Technical reference manual - System parameters Technical reference manual - System parameters Technical reference manual - System parameters Technical reference manual - System parameters Input Size on page 70 Output Size on page 72 3HAC Revision: J 65

66 4 System parameters Path to Bus Configuration File 4.2 Type Bus Path to Bus Configuration File Parent Cfg name Description Usage Path to Bus Configuration File belongs to the type Bus, in the topic I/O. CfgPath Path to Bus Configuration File specifies the path to a Step 7 configuration file of type.xdb that is located on the IRC5 system. The Path to Bus Configuration File system parameter is used to download a Step 7 configuration to DSQC 678 without using Step 7. If the configuration file is placed in the HOME directory of the system, it will also be included in backups. For more information see, Step 7 Configuration files on page 31. Prerequisites Default value Allowed values PROFINET IO Master/Slave option must be installed. The default value is an empty string. A-Z, a-z, _,. 66 3HAC Revision: J

67 4 System parameters Automatic Firmware Upgrade Automatic Firmware Upgrade Parent Cfg name Description Usage Automatic Firmware Upgrade belongs to the type Bus, in the topic I/O. PN_AutoFirmwareUpgrade Automatic Firmware Upgrade activates the firmware upgrade function of DSQC 678. The Automatic Firmware Upgrade parameter specifies if the system should perform a firmware upgrade of DSQC 678 to the firmware version specified in the System Info/Hardware devices/controller/computer system/pci bus/profinet board menu. For more information, see Automatic firmware upgrade on page 38. Prerequisites Limitations Default value Allowed values PROFINET IO Master/Slave option must be installed. Not possible to upgrade to firmware version other than that included in RobotWare. Deactivated. Activated or Deactivated. 3HAC Revision: J 67

68 4 System parameters Connector ID Connector ID Parent Cfg name Description Usage Prerequisites Default value Allowed values Connector ID belongs to the type Bus, in the topic I/O. ConnectorID The parameter Connector ID specifies the hardware interface (connection port) that the PROFINET IO Master/Slave option shall use. The Connector ID parameter is used to select one of the available connection ports to use. PROFINET IO Master/Slave option must be installed. First Board First Board 68 3HAC Revision: J

69 4 System parameters PROFINET Address 4.3 Unit PROFINET Address Cfg name Description Usage Prerequisites Default values Allowed values PN_Address The parameter PROFINET Address corresponds to the device number in the external PROFINET configuration tool. PROFINET Address specifies the address that the I/O unit uses on the network. PROFINET IO Master/Slave option must be installed. The default value is 0. An integer value between 0 and The value must be zero (0) when configuring the internal slave. 3HAC Revision: J 69

70 4 System parameters Input Size 4.4 Unit Type Input Size Parent Input Size belongs to the type Unit Type, in the topic I/O. Cfg name PN_InputSize Description Input Size is used to configure the input slot configuration of the IRC5 internal PROFINET slave. Input Size sets the size of the digital inputs for PN_INTERNAL_SLAVE. Prerequisites PROFINET IO Master/Slave option must be installed. Limitations Input Size is only available for the unit type PN_INTERNAL_SLAVE. Allowed values Allowed values are the integers The default value is 64. Additional information The values other than 4, 8, 16, 20, 32, 64, and 128 results in digital input size rounded up to the closest of these values. If DSQC 678 firmware version 2.2 is used: The Input Size set to 8 results in two slots with 4 bytes each. The Input Size set to 32 results in two slots with 16 bytes each. For other values there will be one slot with 4, 16, 20, or 64 bytes. Input Size Slot size 4 bytes 2 slots with 4 bytes each 16 bytes 20 bytes 2 slots with 16 bytes each 64 bytes If DSQC 678 firmware version 2.4 is used: Input Size Slot size 4 bytes 8 bytes Continues on next page 70 3HAC Revision: J

71 4 System parameters Input Size Continued Input Size Slot size 16 bytes 20 bytes 32 bytes 64 bytes 128 bytes 3HAC Revision: J 71

72 4 System parameters Output Size Output Size Parent Output Size belongs to the type Unit Type, in the topic I/O. Cfg name PN_OutputSize Description Output Size is used to configure the output slot configuration of the IRC5 internal PROFINET slave. Output Size sets the size of the digital outputs for PN_INTERNAL_SLAVE. Prerequisites PROFINET IO Master/Slave option must be installed. Limitations Output Size is only available for the unit type PN_INTERNAL_SLAVE. Allowed values Allowed values are the integers The default value is 64. Additional information Any other values than 4, 8, 16, 20, 32, 64, and 128 results in digital output size rounded up to the closest of these values. If DSQC 678 firmware version 2.2 is used: The Output Size set to 8 results in two slots with 4 bytes each. The Output Size set to 32 results in two slots with 16 bytes each. For other values there will be one slot with 4, 16, 20, or 64 bytes. Output Size Slot size 4 bytes 2 slots with 4 bytes each 16 bytes 20 bytes 2 slots with 16 bytes each 64 bytes If DSQC 678 firmware version 2.4 is used: Output Size Slot size 4 bytes 8 bytes 16 bytes Continues on next page 72 3HAC Revision: J

73 4 System parameters Output Size Continued Output Size Slot size 20 bytes 32 bytes 64 bytes 128 bytes 3HAC Revision: J 73

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75 5 Trouble shooting 5.1 Scenarios 5 Trouble shooting 5.1 Scenarios How to reset a DSQC 678 (CP1616) If the DSQC 678 doesn t accept changed device name or IP address parameter via Step7 in the PLC Edit Ethernet Node window, follow these steps to reset or set the values: 1 On the ABB menu, tap X-Start to restart the controller. This is to ensure that the controller will not attempt to connect to the DSQC 678 for any reasons. 2 Unplug all the cables from the DSQC 678 s internal switch. This is to prevent communication to any connected device, if a project is loaded in the board and running. 3 Connect the programming unit (PC with Step7) via a cable directly to any of the DSQC 678 s internal ports. 4 Start the Simatic Manager at the programming unit. 5 From the PLC menu select the Edit Ethernet Node entry. Continues on next page 3HAC Revision: J 75

76 5 Trouble shooting 5.1 Scenarios Continued 6 Click Browse in the Ethernet node field. en Select DSQC 678 (CP1616) device and click OK. Continues on next page 76 3HAC Revision: J

77 5 Trouble shooting 5.1 Scenarios Continued To ensure if the selected device is the correct DSQC 678 device, click Flash. The selected device will then flash periodical with its LED s. en Now try to change the device name and/or IP address. Click Assign to confirm for each of the two settings. Continues on next page 3HAC Revision: J 77

78 5 Trouble shooting 5.1 Scenarios Continued Alternatively, the DSQC 678 can be reset to its factory settings using the Reset button in the Reset to factory settings field. en When all the settings have been successfully done, Click Close. 10 Restart the controller using the power switch. The controller will start without a system. Select the system you wish to use and warm restart the controller using the Flex Pendant. 11 Finally reconnect all the cables and unplug the programming pc if it is not needed anymore. How can I download configuration to DSQC 678 using Step 7 See the preceding scenario, How to reset a DSQC 678 (CP1616) on page 75. Continues on next page 78 3HAC Revision: J