TeSys model U Motor starters - open version

Transcription

1 TeSys model U Motor starters - open version Catalogue May 05 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

2 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

3 General contents TeSys model U Motor starters - open version TeSys model U Motor starters - open version Altistart U0 soft starters and TeSys model U Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

4 /0 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

5 0 Contents - TeSys model U Motor starters - open version Selection guide pages / and /3 b Presentation pages / to /7 b Application examples pages /8 to /3 b Reversing and non-reversing powers bases pages / and /5 b Add-on contact blocks and auxiliary contact modules page /6 b Power connection pre-wired system page /7 b Control units and multifunction control units pages /8 to / b PowerSuite software workshop pages / to /5 b Model U controllers pages /6 to /9 b Parallel wiring module and pre-wired coil connection components pages /30 and /3 b Model U starter-controller pages /3 and /33 b Modbus communication module and pre-wired coil connection components pages /3 and /35 b Communication gateways LUF P pages /36 and /37 b Characteristics pages /38 to /5 b Curves pages /6 to /9 b Selection guide pages /50 and /5 b Dimensions pages /5 and /53 b Schemes pages /5 to /6 b Basic schemes pages /6 to /65 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /

6 Selection guide TeSys motor starters - open version Function performed Selectable overload class Function not performed Detection of overtorque, no-load running, long starting times Earth fault protection (equipment protection only) Protection against phase imbalance Protection against phase loss Fault differentiation With contact block Reset on thermal overload Alarms (thermal overload, overcurrent,...) Manual or automatic Manual Manual or automatic Manual Indication of motor load Protection function parameter entry "Log" function, monitoring Remote motor starter status and commands via serial or parallel link Motor starter management via serial link (status, commands, selection and parameter entry for alarms, log, monitoring) Modbus port built-in Isolation function Protection against overloads and short-circuits Power at 00 V With circuit-breaker kw kw kw kw With fuses kw kw kw Magnetic Magnetic Magnetic Thermal magnetic circuit-breaker circuit-breaker circuit-breaker circuit-breaker or fuses or fuses or fuses Contactor Contactor Contactor Contactor Thermal overload relay Electronic thermal overload relay Multifunction protection relay / Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

7 With function module Indication on front panel, processing by communication Manual Remote or automatic with function module Reset parameters can be set to manual or automatic With function module With function module Indication on front panel, processing by communication Indication on front panel, processing by communication Indication on front panel, processing by communication With communication module or control splitter box With AS-Interface or Modbus communication module With AS-Interface or Modbus communication module (indication of motor load and thermal overload alarm only with Modbus communication module) () () () With Modbus communication module 0.06 kw kw kw kw kw kw kw kw Quickfit solution Starter-controller with Starter-controller with Magnetic Starter-controller with Magnetic standard control unit advanced control unit circuit-breaker or fuses multifunction control unit circuit-breaker or fuses Contactor Contactor Controller with advanced control unit Controller with multifunction control unit () Parallel wiring module Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /3

8 Presentation TeSys motor starters - open version 588 Presentation The TeSys model U starter controller is a D.O.L. starter () which performs the following functions: b protection and control of single-phase or 3-phase motors: v breaking function, v overload and short-circuit protection, v thermal overload protection and power switching, b control of the application: 6 v protection function alarms, v application monitoring (running time, number of faults, motor current values,...), v logs (last 5 faults saved, together with motor parameter values). These functions can be added by selecting control units and function modules which simply clip into the power base. The product can therefore be customised at the last moment. Setting-up accessories simplify or completely eliminate wiring between components. Basic starter-controller Consists of a power base and a control unit. Power base Is independent of the control voltage and of the motor power. It incorporates the breaking function with a breaking capacity of 50 ka at 00 V, total coordination (continuity of service) and the switching function. b ratings are available: 0 A and 0 3 A. b Non-reversing (LUB) and reversing (LUB). Control units 3 These must be selected according to the control voltage, the power of the motor to be protected and the type of protection required. b Standard control unit (LUCA): satisfies the basic protection requirements for motor starters: thermal overload and short-circuit (for details see page /5). b Advanced control unit (LUCB, LUCC or LUCD): allows additional advanced functions such as alarm, fault differentiation, (for details see page /6). b Multifunction control unit (LUCM): suitable for the most sophisticated control and protection requirements (for details see page /7). The control units are interchangeable without rewiring and without using tools. They have a wide range of adjustment (range of ) and low heat dissipation. 5 Control options 8 Function modules can be used to increase the functions of the starter-controller. Function modules 3 Must be used with advanced control units. 7 types are available: b thermal overload alarm (LUF W0), b thermal fault and manual reset (LUF DH), b thermal fault and automatic or remote reset (LUF DA0 and LUF DA0), b indication of motor load (LUF V), which can also be used with the multifunction control unit. All alarm and fault information processed by these modules is available on digital contacts. Communication modules 3 The information processed is exchanged: b via a parallel bus: v parallel wiring module (LUF C00), b via a serial bus: v AS-Interface module (ASILUF C5), v Modbus modules (LUL C03 and LUL C03). They must be used in conjunction with a c V control unit and require a c V control voltage. Connection to other protocols such as FIPIO, Profibus-DP and DeviceNet is possible via gateway modules (LUFP). Auxiliary contact modules (LUFN) 3 3 possible configurations N/O, N/O + N/C or N/C. Add-on contact blocks Indicate the following status of power base: ready, fault and pole status. Power options Reverser block 5 Allows a non-reversing power base to be converted to reversing operation. The reverser block (LUM) is mounted directly beneath the power base without modifying the width of the product (5 mm). The reverser block LU6M is mounted separately from the power base when the height available is limited. Limiter-disconnector LUA LB 6 This unit is mounted directly on the power base. It allows the breaking capacity to be increased up to 30 ka at 00 V. Setting-up accessories Plug-in terminal blocks 7 The control terminal blocks are of the plug-in type, so allowing wiring to be prepared away from the machine or the replacement of products without rewiring. Control circuit pre wiring system 8 Numerous pre-wired accessories provide simple, clip-in connections (e.g. connection of reverser control terminals,... () For use with resistive and inductive loads. Control of d.c. or capacitive loads is not possible. / Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

9 Presentation TeSys motor starters - open version Model U starter-controller with standard control unit b Protection against overloads and short-circuits b Protection against phase failure and phase imbalance b Protection against insulation breaks (equipment protection only) b Manual reset phase motor Class 0 Power base LUB or LUB Standard control unit LUCA Status Status and commands transmitted by the bus Parallel bus Serial bus Blanking cover Auxiliary contact Parallel wiring AS-Interface Modbus LU9C module module communication communication LUF N LUF C00 module modules ASILUF C5 LUL C03 and LUL C03 Status Add-on contact Blanking cover blocks LUA LU9C Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /5

10 Presentation TeSys motor starters - open version Model U starter-controller with advanced control unit b Protection against overloads and short-circuits b Protection against phase failure and phase imbalance b Protection against insulation breaks (equipment protection only) b Manual reset (remote or automatic with a function module) phase motor 3-phase motor Single-phase motor Class 0 Class 0 Class 0 Power base Advanced Advanced Advanced control LUB or LUB control unit LUCB control unit LUCD unit LUCC Status Thermal Thermal Alarm Indication of Status and commands transmitted by the bus overload overload motor load signalling and signalling and (analogue) Parallel bus Serial bus manual reset automatic reset b Thermal overload signalling and manual, remote or automatic reset b Alarm b Indication of motor load Blanking cover Auxiliary Function Function Function Function Parallel AS-Interface Modbus LU9C contact module modules module module wiring communication communication module LUF DH LUF DA0 LUF W0 LUF V module module modules LUF N and UF DA0 LUF C00 ASILUF C5 LUL C03 and LUL C03 Status Add-on contact Blanking cover blocks LUA LU9C /6 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

11 Presentation TeSys motor starters - open version Model U starter-controller with multifunction control unit b Protection against overloads and short-circuits b Protection against phase failure and phase imbalance b Protection against insulation breaks (equipment protection only) b Reset parameters can be set to manual or automatic b Protection function alarm b Indication on front panel or on remote terminal via Modbus RS 85 port b "Log" function b "Monitoring" function, indication of main motor parameters on front panel of the control unit or via a remote terminal b Fault signalling b Overtorque, no-load running Single-phase or 3-phase motors Class 5, 0, 5, 0, 5, 30 Power base LUB or LUB Multifunction control unit LUCM Status Indication of Status and commands transmitted by the bus motor load (analogue) Parallel bus Serial bus Remote programming and monitoring of all functions Blanking Aduxiliary Function Parallel AS-Interface Modbus cover contact module wiring communication communication LU9C module LUF V module module modules LUF N LUF C00 ASILUF C5 LUL C03 and LUL C03 Status Add-on contact blocks Blanking cover LUA LU9C Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /7

12 Application examples TeSys motor starters - open version Application Starting and protection of a pump. Operating conditions b Power: kw at 00 V. b In: 9 A. b Maximum of 0 class 0 starts per hour. b Duty class S3. b 3-wire control: v Start button (S), v Stop button (S), b Control circuit voltage: a 30 V. Products used Products used Item Quantity Reference Page Power base A with screw clamp LUB / connections Standard control unit LUCA FU / Functions performed b Short-circuit protection with level of protection of 50 ka at 00 V. b Total coordination of protection devices conforming to EN (continuity of service) in case of a short-circuit. b Electronic protection against thermal overloads with an adjustment range of. b Load switching ( million operating cycles in category AC-3 at In). b Indication of motor status by N/C or N/O contact. b Interlock between the motor starter control and the selector knob position; not possible to start the motor when the knob is in the OFF position. Scheme /L 3/L 5/L3 30 V C.U. 3 /T U /T V 6/T3 W A M 3 /8 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

13 Application examples TeSys motor starters - open version 5668 Application Expansion of an existing installation for improved control of its operation. Operating conditions Monitor the status of the motor and obtain alarm signalling by a digital contact in order to improve operation of the pump and anticipate a complete stoppage due to thermal overload. Additional products used Products used Item Quantity Reference Page Replace the standard control unit with an advanced control unit and insert a thermal overload alarm function module. Advanced control unit LUCB FU /9 Alarm function module 3 LUF W0 / Functions performed b Alarm information is generated by the advanced control unit and is processed by the thermal overload alarm function module to make it usable. b The advanced control unit includes a thermal trip Test button on its front panel. Scheme /L 3/L 5/L3 a 30 V C.U. 3 LUF W0 Alarms Module /T U /T V 6/T3 W A To application M 3 a a Other versions The advanced control unit can provide other functions, depending on the type of function modules used (instead of the LUF W module described above): - thermal fault signalling with function modules LUF DA0, LUF DA0 or LUF DH, - indication of motor load with the function module LUF V. This module delivers a -0 ma, analogue signal which is proportional to the average 3-phase current drawn by the motor. This allows the load current to be monitored and provides access to other application functions using this value, or to predictive or preventive maintenance possibilities (replacement of the motor before it breaks down). /9 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

14 Application examples TeSys motor starters - open version Application Monitoring operation of a surface pump in a water treatment plant to avoid running empty, which could lead to destruction of the pump. Operating conditions b Power: 5 kw at 00 V. b In: 8.5 A. b Duty class S. b Control circuit voltage: c V. b Control-command by PLC and serial link using the Modbus protocol. Products used Products used Item Quantity Reference Page Power base 3 A without connections LUB 30 / Multifunction control unit Modbus communication module 3 LUCM 3BL LUL C03 /0 /3 Pre-wired coil connection LU9B NC /35 Connection of communication module output terminals to the coil terminals Connection cable for connecting the VW3 A8 306 Rpp /35 communication module to the serial bus T-junction VW3 A8 306 TF03 /35 Functions performed b Short-circuit protection with level of protection of 50 ka at 00V. b Total coordination of protection devices conforming to EN (continuity of service) in case of a short-circuit. b Electronic protection against thermal overloads with an adjustment range of. b Load ing (.5 million operating cycles in category AC-3 at In). b Measurement of load current and detection of no-load running by the multifunction control unit. b Interlock between the motor starter control and the selector knob position; not possible to start the motor when the knob is in the OFF position. b No-load running or operation under load. To use this function, the following parameters must be entered: v trip: the answer yes/no enables or disables the function, v time before tripping: the time period during which the value of the current must be below the tripping threshold in order to cause tripping (adjustable from to 00 s). v tripping threshold: value as a % of the load current ratio in relation to the setting current. If the ratio remains below this threshold for the time specified in the previous parameter, the product trips (adjustable from 30 to 00 %). b Indication of the various motor starter status and currents. Schemes Modbus profile IEC 695 Commands (Register 70) Status (Register 55) Forward running Bit 0 Ready (available) Reverse running Bit Poles closed Reserved Bit Fault Reset Bit 3 Alarms Reserved Bit Tripped Connection test Bit 5 Reserved reset enabled Reserved Bit 6 A- powered Reserved Bit 7 Motor running Reserved Bit 8 Motor current % (bit 0) Reserved Bit 9 Motor current % (bit ) Reserved Bit 0 Motor current % (bit ) Reserved Bit Motor current % (bit 3) Reserved 3-phase control Bit Motor current % (bit ) Reserved Bit 3 Motor current % (bit 5) Reserved Bit Reserved Reserved Bit 5 Motor starting /L /T U 3/L /T V C.U. 5/L3 6/T3 W M 3 a LUCM V Aux + c V Multifunction Control Unit D (B) D (A) Gnd Modbus 5 8 LUL C03 LU9B NC Pre wired coil LO LI LI V c Aux V COM Modbus Module D (B) D (A) Gnd 5 8 VW3 A8 306 TF03 Other functions The multifunction control unit incorporates other control and protection functions, such as: monitoring and control of phase current, alarm, Module LUL C03 also provides a programmable output and two programmable discrete inputs. /0 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

15 Application examples TeSys motor starters - open version Application Starting and control of a packing machine conveyor belt. Operating conditions b Power: 0.37 kw at 00 V. b In: 0.98 A. b Duty class S. b Control circuit voltage: c V b Control and command by the AS-Interface cabling system. Products used Products used Item Quantity Reference Page Power base A without connections LUB 0 / Standard control unit LUCA XBL /9 AS-Interface 3 ASILUF C5 /3 Communication module Tap-off for connecting the XZ CG0 /33 communication module to the serial bus Pre-wired coil connection LU9B NC /33 Connection of communication module output terminals to the coil terminals Functions performed b Short-circuit protection with level of protection of 50 ka at 00 V. b Total coordination of protection devices conforming to EN (continuity of service) in case of a short-circuit. b Electronic protection against thermal overloads with an adjustment range of. b Load switching ( million operating cycles in category AC-3 at In). b Indication of motor status by N/C or N/O contact. b Interlock between the motor starter control and the selector knob position; not possible to start the motor when the knob is in the OFF position. b Start/Stop commands and Ready, Running and Stopped motor status are transmitted by the bus. The AS-Interface 7.D.F.O profile of the new AS-Interface V protocol, implemented in the starter-controller, ensures total compatibility with that of the LF enclosed starter range. b Indication of module operation and communication status by LEDs on the front panel of the communication module. b Addressing of the module is achieved using adjustment console ASI TERV or console XZ MC. Using pre-wired coil connector LU9B NC avoids having to wire the control connections. However, easy access to the control connector on the front panel of the starter allows any control schemes required by the user to be included in the line (local controls, emergency stop, safety contact,...) Scheme /T /T 6/T3 U /L 3/L 5/L3 ASILUF C5 LU9B NC Pre wired coil AS-Interface Module V AS-i + + C.U. + V V W AS-i M 3 XZ CG0 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /

16 Application examples TeSys motor starters - open version Application Manual control of a -position turntable. Operating conditions b Power:. kw at 00 V. b In: 6 A. b 30 starts per hour b Duty class S. b 3-wire control: v Pushbutton for Position (S), v Pushbutton for Position (S), v Stop button (S5), b Stopping at the positions is achieved by limit switches S3 and S. b Control circuit voltage: a 5 V. Products used Products used Item Quantity Reference Page Power base reversing, A with screw LUB FU /5 clamp connections Standard control unit LUCA FU /9 Functions performed b Short-circuit protection with level of protection of 50 ka at 00V. b Total coordination of protection devices conforming to EN (continuity of service) in case of a short-circuit. b Electronic protection against thermal overloads with an adjustment range of. b Load switching ( million operating cycles in category AC-3 at In). b Interlock between the motor starter control and the selector knob position; not possible to start the motor when the knob is in the OFF position. Electrical interlocking is ensured by pre-wired connector LU9M RC (item 3) included on base LUB. The design of the reversing power block makes mechanical interlocking unnecessary. Scheme (manual control) /L 3/L 5/L3 LUB Reverser Motor Controller C.U. U V W /T /T 6/T3 A3 B3 A B M 3 5 V / Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

17 Application examples TeSys motor starters - open version Model U controllers Application Monitoring blockage of a rock crusher by monitoring the motor current. Operating conditions b Power: 90 kw at 00 V. b In: 85 A. b Duty class S. b Control circuit voltage: a 30 V b Control-command by PLC and serial link using the Modbus protocol. Products used Products used Item Quantity Reference Page Controller LUT M0BL /7 Multifunction control unit LUCM TBL /7 Modbus communication module 3 LUL C03 /3 Current transformers 3 LUT C00 /7 Contactor 5 LC F85P7 Circuit-breaker 6 NS 50HMA Functions performed b Short-circuit protection with level of protection of 70 ka at 00V. b Electronic protection against thermal overloads with an adjustment range of. b Detection of crusher blockage by monitoring the induced overcurrent. To use the "overtorque or jam" function, the following parameters must be entered : v trip: the answer yes/no enables or disables the function, v time before tripping: the time period during which the value of the current must be above the tripping threshold in order to cause tripping (adjustable from to 30 s). v tripping threshold: value as a % of the load current ratio in relation to the setting current. If the ratio remains above this threshold for the time specified in the previous parameter, the product trips (adjustable from 00 to 800 %). It is possible to set the parameter for an alarm at a preset threshold under the same conditions as above. Scheme T S S /L 3/L 5/L3 /T /T 6/T3 T S S Q6 T3 S S LUCM TBL Multifunction Control Unit To KA KA D (B) D (A) Gnd 5 8 LUT M0BL S L L L3 S From S/T, S/T, S/ T3, S/T, S/T, S/T3 KM I.3 I.6 I.7 Q6 Q6 KA KA Controller V Aux LUL C03 LO LI LI V c Aux V COM Modbus Module D (B) D (A) Gnd V a KA KA KM 96 A 3 /L 3/L 5/L3 c V + KM T U T V 6T3 W Modbus KA M 3 a VW3 A8 306 TF03 a Other functions The multifunction control unit incorporates other control and protection functions, such as: monitoring and control of phase currents, alarm, Communication module LUL C03 also provides a programmable output and two programmable inputs. Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /3

18 References TeSys motor starters - open version 0 Non-reversing power bases Two versions of control connection are available: b connection by screw terminals, plug-in control terminal block, b without connection. This version enables wiring to be prepared in advance and is recommended when a communication module is required (allowing the use of control connection prewiring accessories) or when a reverser block is to be mounted by the customer. Power bases for non-reversing D.O.L. starting () Connection Item Rating Reference Weight Power Control () 0 V 500 V 690 V A A A kg These bases have auxiliary contacts: N/O (3-) and N/C (-) which indicate the closed or open position of the power poles. A low power internal contact allows power supply to the control unit to be switched LUB p LUB p0 off when the control knob is no longer in the ON position. The power bases must be used in conjunction with a control unit, see pages /8 to /0. Screw clamp Screw LUB terminals clamp + terminals 3 3 LUB Without + 9 LUB connections 3 3 LUB Terminal block for power bases without connections Connection For base Item () Reference Weight kg Screw clamp terminals LUB 0 or LU9B N 0.05 LUB p 3 () Rated breaking capacity for operation on short-circuit (Ics), see table below. For higher values, use current limiters, see page /7. Volts (3) ka () The various sub-assemblies are supplied assembled but they are easy to separate, as shown in the illustration. (3) For 690 V, use phase barrier LU9 SP0. Other versions Power bases without built-in short-circuit protection device (short-circuit protection by circuit-breaker or separate fuses). Please consult your Regional Sales Office. Characteristics : Dimensions : Schemes : pages /38 and /39 pages /5 and /53 pages /5 to /57 / Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

19 0 References TeSys motor starters - open version Reversing power bases LUB p LUB p Two versions of control connection are available: b connection by screw terminals, plug-in control terminal block, b without connection. This version enables wiring to be prepared in advance and is recommended when a communication module is required, allowing the use of control connection pre-wiring accessories. Power bases for reversing D.O.L. starting, pre-assembled Connection Item Rating Power Control () 0 V 500 V 690 V Reference, to be completed () Weight A A A kg These bases have two N/O common point contacts (8-8-8) which indicate nonreversing and reversing operating status. Screw clamp Screw LUB pp.70 terminals clamp LUB 3pp.70 terminals Without LUB A0pp.70 connections LUB B0pp.50 Power bases for reversing D.O.L. starting, for customer assembly A reverser block should preferably be combined with a non-reversing power base without connections to create a reversing starter-controller. The built-in N/O (3-) and N/C (-) contacts are used for electrical interlocking between the reverser block and the base; they are therefore no longer available as output contacts. The reverser block has two N/O common point contacts (8-8-8) which indicate non-reversing and reversing operating status. 3 A reverser block Connection Item () Reference, Power Control to be completed () Weight kg For mounting directly Screw clamp Without 3 LUM B0pp 0.00 beneath the power base terminals connections For mounting separately Screw clamp Without 6 LU6M B0pp 0.5 from the base terminals connections (screw or rail fixing) Accessories Description Item Application Reference Weight kg Control Reversing power base without LU9 M 0.05 terminal connections LUB A0pp or B0pp block Reverser block LUM B0pp for LU9 M 0.05 direct mounting beneath power base Reverser block LU6M B0pp for LU9 M mounting separately from power base 7 Reverser block LU6M B0pp for LU9M R mounting separately from power base Control circuit pre-wiring components Description Item Reference Weight kg Pre-wired connector (3) 5 LU9M RC () The various sub-assemblies are supplied assembled but they are easy to separate, as shown in the illustration. () Select the same control voltage as that of the control unit. Standard control circuit voltages: Volts c BL a B c or a ES () FU (5) 6 (3) For control connection between a power base and a reverser block, for direct mounting. () c : 8 7 V, a : 8 V. (5) c : 0 0 V, a : V. Other versions Power bases without built-in short-circuit protection device (short-circuit protection by circuit-breaker or separate fuses). Please consult your Regional Sales Office. 7 LU6M + LU9 M + LU9M R Characteristics : Dimensions : Schemes : pages /38 and /39 pages /5 and /53 pages /5 to /57 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /5

20 Presentation, references TeSys motor starters - open version Add-on contact blocks and auxiliary contact modules Contact states Product status References of add-on contact blocks and auxiliary contact modules Terminal referencing Position of control handle Indication on front panel N/O pole contact N/C pole contact LUF N 3-3 or LUF N or LUF N or LUF N 3- or LU9B N 3- Off 0 OFF LU9B N - N/O contact any fault LUA C LUA C00 no terminal block N/C contact any fault LUA C LUA C0 no terminal block N/O contact product ready LUA C0 7-8 LUA C00 no terminal block LUA C 7-8 LUA C0 no terminal block Ready to operate 0 Start Tripped on short-circuit TRIP I>> Tripped on thermal overload Manual reset mode TRIP 0 Automatic reset on thermal overload fault mode 0 Remote reset mode N/O contact in closed position. N/O contact in open position References Add-on contact blocks Signalling and composition Connection Item Reference Weight kg N/C fault signalling Screw clamp + LUA D r contact (95-96) and N/O terminals contact (53-5) indicating status Without LUA D0 r 0.0 of starter-controller power poles connections N/C fault signalling Screw clamp + LUA C contact (95-96) and N/O terminals 3 contact (7-8) indicating Without control handle in ready connections position LUA C0 0.0 N/O fault signalling Screw clamp + LUA C contact (97-98) and N/O terminals contact (7-8) indicating Without control handle in ready connections position LUA C Auxiliary contact modules for connection by screw clamp terminals Module with contacts indicating the status of the starter-controller power poles Operation: a or c 50 V, I th: 5 A Composition Item Reference Weight 5 kg N/O contacts (33-3 and 3-) 3 LUF N LUB + LUA + LUF N N/C contact (3-3) and N/O contact (3-) 3 LUF N N/C contacts (3-3 and -) 3 LUF N Accessories Description For use on Item Reference Weight kg Screw clamp LUA D0 LU9B D r 0.0 terminal blocks LUA C0 LU9B C 0.0 LUA C00 LU9B C0 0.0 Blanking covers Location for auxiliary contact, LU9C 0.00 communication or function module Location for add-on contact blocks 5 LU9C 0.00 r Available st half 006. Characteristics : Schemes : page /0 page /5 /6 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

21 References TeSys motor starters - open version Power connection pre-wired system, limiter blocks and accessories Pre-wired system for power connections up to 63 A Description Application Pitch Item Sold in Unit 8 mm lots of reference Sets of 3-pole tap-offs 5 GV G5 63 A busbars 5 GV G5 3 3 tap-offs 5 GV G35 5 GV G35 tap-offs 5 GV G5 5 GV G5 5 tap-offs 5 GV G55 Protective For unused 5 GV G0 end cover busbar outlets Terminal block for Connection 3 GV G09 supply to one or from the top more busbar sets Pre-wired system for power connections up to 60 A The busbar system can be screw-mounted onto any type of support. Set of -pole busbars: 3-phase + neutral or 3-phase + common Number of Item Length For mounting in Reference tap-offs at mm enclosure width 8 mm intervals mm AK5 JB Removable 3-phase power sockets Number of points Thermal Item Cable Sold in Unit used on the current lengths lots of reference busbar system AK5 PC3 () AK5 PC33 () AK5 PC33L () Limiter blocks and accessories Application Item Breaking Mounting Unit capacity Iq reference 0 V 690 V ka ka Limiter Direct on LUA LB () disconnector (3) power base (6) Current limiters Separate LA9 LB90 (3) Limiter cartridge Limiter-disconnector LUA LF Clip-in On power base, LAD 90 () marker holder on reverser block, on parallel link splitter box Phase barrier Phase barrier LU9 SP0 must be used: b To build a UL 508 type E certified starter (Self Protected Starter). 9 Without the phase barrier, the starter-controller is certified UL 508. b If the starter-controller is to be used on an operational voltage of 690 V. Weight kg Weight kg Weight kg Weight kg Description Item Application Mounting Reference Weight kg Phase barrier 9 LUB or LUB or 0 LUB or LUB 3 or 30 LUA LB Door interlock mechanisms Direct on LU9 SP terminals L, L, L3 Description Item Reference Weight kg Fixing kit (5) (7) + LU9 AP Door-mounted black handle/blue front plate, IP5 3 LU9 AP 0.50 Door-mounted red handle/yellow front plate, IP5 3 LU9 AP 0.50 () The maximum permissible peak current for power sockets AK5 PCpp is 6 ka. When used in association with power bases LUBpp, the prospective short-circuit current must 3 not exceed 7 ka () Supplied with limiter cartridge. (3) These devices make it possible to increase the breaking capacity of the power base. () Sold in lots of 00. (5) The fixing kit includes a shaft extension (maximum depth 508 mm). (6) The limiter must be mounted on an LUB or LUB power base. The limiter can therefore not be common to several motor starters. (7) To use the fixing kit with a D.O.L. reversing power base, only reverser block LU6 M must be used. Dimensions : pages /5 and /53 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /7

22 Selection TeSys motor starters - open version Control units Operating characteristics Control units Standard Advanced Multifunction LUCA LUCB LUCC LUCD LUCM Thermal overload protection Overcurrent protection. x the setting current 3 to 7 x the setting current Short-circuit protection Protection against phase loss. x the max. current Protection against phase imbalance Earth fault detection (equipment protection only) Tripping class Motor type phase Single -phase 3-phase Single-phase and 3-phase Thermal overload test function Overtorque No-load running Long starting times Reset mode Manual Automatic or remote With function module or parameters can be set via the bus with a communication module, see chart below. Parameters can be set Parameters can be set Parameters can be set via the bus with a communication module (see below). Alarm "Log" function Thermal overload alarm only with function module or communication module, see below. Possible for each type of fault. Indication on front panel of the control unit, via remote terminal, via PC or via PDA (). With communication modules to make use of these alarms via a bus, see below. Log of the last 5 trips. Number of starts, number of trips, number of operating hours. "Monitoring" function Display of main motor parameters on front panel of the control unit via remote terminal, via PC or via PDA (). With function modules () Thermal overload alarm Thermal overload signalling and manual reset With module LUF W With module LUF DH Thermal overload signalling and automatic or remote reset Indication of motor load (analogue) With modules LUF DA0 and LUF DA0 With module LUF V With communication module or via Modbus port on control unit LUCM () Starter status (ready, running, fault) Reset mode Alarm Remote reset via the bus Indication of motor load With any communication module Parameters can be set via the bus With Modbus modules LUL C03 and With Modbus module LUL C03 and LUL C03 (thermal overload alarm only). LUL C03 and Modbus port on the control unit (alarm possible for all types of fault). Fault signalling and differentiation Remote programming and monitoring of all functions "Log" function "Monitoring" function With Modbus modules LUL C03 and LUL C03 and Modbus port on the control unit. Built-in function Function provided with accessory () PDA: Personal Digital Assistant. () Mounting possibilities: function module or communication module. /8 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

23 References TeSys motor starters - open version Standard and advanced control units Description Extraction and locking handle Test button (on advanced control unit only) 3 Ir adjustment dial 5 Locking of settings by sealing the transparent cover 5 Sealing of locking handle Standard control units Maximum standard power ratings of 3-phase motors 50/60 Hz Setting range Clip-in mounting on power base Rating Reference to be completed by adding the voltage code () Weight 00/5 V 500 V 690 V kw kw kw A A kg and 3 LUCA X6pp LUCA pppp and 3 LUCA Xpp 0.35 LUCB pppp and 3 LUCA 05pp and 3 LUCA pp LUCA 8pp LUCA 3pp 0.35 LUB p + LUCA pppp Advanced control units Pressing the Test button on the front panel simulates tripping on thermal overload. Class 0 for 3-phase motors and 3 LUCB X6pp and 3 LUCB Xpp and 3 LUCB 05pp and 3 LUCB pp LUCB 8pp LUCB 3pp 0.0 Class 0 for single-phase motors and 3 LUCC X6pp and 3 LUCC Xpp and 3 LUCC 05pp and 3 LUCC pp LUCC 8pp LUCC 3pp 0.0 Class 0 for 3-phase motors and 3 LUCD X6pp and 3 LUCD Xpp and 3 LUCD 05pp and 3 LUCD pp LUCD 8pp LUCD 3pp 0.0 () Standard control circuit voltages: Volts c BL (), (3) a B c or a ES () FU (5) () Voltage code to be used for a starter-controller with communication module. (3) d.c. voltage with maximum ripple of ± 0 %. () c : 8 7 V, a : 8 V. (5) c : 0 0 V, a : V. LUB p + LUCB pppp Characteristics : Schemes : pages /38 and / pages /5 to /57 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /9

24 References TeSys motor starters - open version Multifunction control units LUCM ppbl LUB p + LUCM ppbl XBT NU00 Description 6 Extraction and locking handle Built-in display window ( lines, characters) 3 -button keypad c V auxiliary power supply 5 Modbus RS85 communication port. Connection by RJ5 connector. 6 Sealing of locking handle 3 The display window and keypad 3 allow: b in configuration mode: local configuration of protection functions and alarms, b in run mode: display of parameter values and events. 5 The Modbus communication port 5 is used to connect: b an operator terminal, b a PC, b a Personal Digital Assistant (PDA). Multifunction control units Parameter entry, monitoring of parameter values and consultation of logs are carried out: b either on the front panel, using the built-in display window/keypad, b or via an operator terminal, b or via a PC or a PDA with PowerSuite software, b or remotely, via a Modbus communication bus. Programming of the product via the keypad requires a c V auxiliary power supply. Maximum standard power ratings of 3-phase motors 50/60 Hz 00/5 V 500 V 690 V kw kw kw Setting range A TeSys model U user's manual () Clip-in mounting on power base Rating A and 3 and 3 and 3 and Reference () LUCM X6BL LUCM XBL LUCM 05BL LUCM BL LUCM 8BL LUCM 3BL Weight kg Application Language Reference Weight kg On CD-Rom Multi-language (3) LU9 CD 0.0 Operator terminal This compact Magelis terminal enables the parameters of multifunction control unit LUCM to be read and modified. It is supplied pre-configured to provide dialogue with 8 model U starter-controllers (Modbus protocol, application pages and alarm pages loaded). Starter-controller alarm and fault management takes priority. Language Multi-language (3) Display window lines of 0 characters Connecting cable () Connects terminal XBT NU00 to a multifunction control unit..5 m Supply voltage c V SUB-D 5-way female - RJ5 Reference Weight kg XBT NU Function Length Type Reference Weight kg XBT Z () Input voltage c V with maximum ripple of ± 0 %. () The CD-Rom contains user's manuals for the AS-Interface and Modbus communication modules, multifunction control units and gateway modules, as well as the gateway programming software. (3) English, French, German, Italian, Spanish () If a terminal is used with several control units, this cable can be connected to a Modbus hub or to T-junctions (see page /35). Characteristics : Schemes : pages /38 and / pages /5 to /57 /0 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

25 References TeSys motor starters - open version Function modules Function modules Output Item Application Reference Weight kg Thermal overload signalling and manual reset Module LUF DH makes it possible to differentiate thermal overload and shortcircuit faults. (The short-circuit fault can then be signalled via add-on contact blocks LUA C). The module includes two contacts for thermal overload signalling, as well as an LED on the front panel. To reset the motor starter, the operator must use the rotary knob on the power base. The module can only be used with an advanced control unit and requires an a/c 0 V external powr supply LUB p + LUCB pppp + LUFW 0 or LUF Vp N/O + N/C 3 a or c 50 V LUF DH Thermal overload signalling and automatic or remote reset These modules make it possible to differentiate thermal overload and short-circuit faults. (The short-circuit fault can then be signalled via add-on contact blocks LUA C). 3 The modules include one contact for thermal overload signalling, as well as an LED on the front panel. A second contact (terminals Z-Z) must be wired in series with terminal A of the motor starter. In the event of a thermal overload fault, this wiring allows motor control to be switched off. The rotary knob on the power base will then stay in the "ready position". Resetting of the motor starter is automatic after the required motor cooling time if terminals X-X are linked by a strap, or remote by pulsed closing of a volt-free contact connected to terminals X-X. These modules can only be used with an advanced control unit and require an a/c 0 V external powr supply. Note : Terminals X-X are not isolated from the signalling module power supply. N/C a or c 50 V LUF DA NO a or c 50 V LUF DA Thermal overload alarm Through load shedding, this module makes it possible to avoid stoppages in % operation due to overload tripping. 00 Imminent thermal overload tripping is displayed as soon as the thermal state exceeds the threshold of 05 % (hysteresis = 5 %). Signalling is possible via an LED on the front panel of the module and externally by an N/O relay output. It can only be used with an advanced control unit, from which it takes its power kw kw kw ma 0 ma N/O a or c 50 V LUF W Indication of motor load This module provides a signal which is representative of the motor load status (I average/ir). b I average = average value of the rms currents in the 3 phases, b Ir = value of the setting current. The value of the signal (-0 ma) corresponds to a load status of 0 to 00 % (0 to 300 % for a single-phase load). It can be used with an advanced or multifunction control unit. Module LUF V requires a c V external power supply. - 0 ma LUF V Characteristics : Schemes : pages /38 and /3 pages /5 to /57 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /

26 Presentation, functions PowerSuite software workshop Presentation The PowerSuite software workshop is a user-friendly tool designed for setting up control devices for the following Telemecanique brand motors: b TeSys model U controller-starters b Altistart soft start/soft stop units b Altivar variable speed drives It includes various functions designed for setup phases such as: b Preparing configurations (for PC) b Start-up (for PC and Pocket PC) b Maintenance (for PC and Pocket PC) In order to simplify the start-up and maintenance phases, the PowerSuite software workshop can use the Bluetooth wireless link. PowerSuite software workshop for PC Functions () PowerSuite screen on PC Management of the installed base Preparing configurations The PowerSuite software workshop can be used on its own to generate the device configuration. It can be: b Saved, printed and exported to office automation software b Exchanged between a PC and a Pocket PC using standard synchronization software such as Microsoft ActivSync The PowerSuite software workshop can also be used to convert: b An Altivar 8 drive configuration to an Altivar 3 drive configuration b An Altivar 58 or Altivar 58F drive configuration to an Altivar 7 drive configuration PowerSuite screen on PC View of PI regulator function parameters PowerSuite screen on PC Monitoring control panel (cursor, gauge) Setup When the PC is connected to the device, the PowerSuite software workshop can be used to: b Transfer the generated configuration b Adjust b Monitor: This option has been enhanced with new functions such as: v The oscilloscope v The high speed oscilloscope (minimum time base: ms) v Display of communication parameters b Control b Save the final configuration Maintenance In order to simplify maintenance operations, the PowerSuite software workshop can be used to: b Compare the configuration of a device currently being used with a saved configuration b Manage the user s installed base of equipment, in particular: v Organize the installed base into folders (electrical equipment, machinery, workshops, etc) v Store maintenance messages v Simplify Ethernet connection by storing the IP address User interface The PowerSuite software workshop can be used to: b Present the device parameters arranged by function in the form of illustrated views of diagrams or simple tables b Customize the parameter names b Create: v A user menu (choice of particular parameters) v Monitoring control panels with graphic elements (cursor, gauges) b Perform sort operations on the parameters b Display text in five languages (English, French, German, Italian and Spanish). The language changes immediately and there is no need to restart the program. It also has online contextual help: b On the PowerSuite tool b On the device functions by direct access to the user s manuals. () Some functions are not available for all devices. See the table of function availability, page /3. References: page /5 / Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

27 Functions (continued) PowerSuite software workshop Availability of functions for the PowerSuite software workshop for PC Functions not listed in the table are available for all devices. Function available with devices Controller- Soft start/ Drives starter soft stop unit TeSys ATS 8 ATV ATV 3 ATV 38 ATV 58 ATV 68 ATV 7 model U ATV 58F Monitoring Oscilloscope High speed oscilloscope Display of communication parameters Control Customization of parameter names Creation of a user menu Creation of monitoring control panels Sort operation on parameters Functions available Functions not available Modbus bus PowerSuite RS 3 XGS Z RS 85 ATV 3 ATV 38 ATV 7 TeSys ATS 8 model U Modbus multidrop connection PLC () PowerSuite Connections Modbus communication bus The PowerSuite software workshop for PC can be connected directly to the device terminal port or Modbus network port via the serial port on the PC. Two types of connection are possible: b With a single device (point-to-point connection) b With a number of devices (multidrop connection) Note: The Altivar 68 drive uses a specific protocol for point-to-point connection. Multidrop connection is not available. Ethernet TCP/IP communication network The PowerSuite software workshop for PC can be connected to an Ethernet network In this case, the devices can be accessed: b Using a 7 CEV Ethernet-Modbus bridge b Using a VW A3 30 communication card for the Altivar 7 drive b Using a VW3 A58 30 communication card for the Altivar 38, 58 and 58F drives Bluetooth wireless link () The PowerSuite software workshop for PC can communicate via a Bluetooth radio link with a device equipped with a Bluetooth - Modbus VW3 A8 adaptor. The adaptor plugs into the device terminal port or Modbus network port, and has a range of 0 m (class ). Ethernet TCP/IP network If the PC does not have Bluetooth technology, use the VW3 A8 5 USB-Bluetooth adaptor. Bridge Modbus bus Remote maintenance Using a simple Ethernet connection, the PowerSuite software workshop can be used for remote monitoring and diagnostics. When devices are not connected to the Ethernet network, or it is not directly accessible, various remote transmission solutions may be possible (modem, teleprocessing gateway, etc). Please consult your Regional Sales Office. Ethernet connection ATV 3 ATS 8 ATV 38 ATV 7 Hardware and software environments The PowerSuite software workshop for PC can operate in the following PC environments and configurations: b Microsoft Windows 98 SE, Microsoft Windows 000, Microsoft Windows XP b Pentium III, 800 MHz, hard disk with 300 Mb available, 8 Mb RAM b SVGA or higher definition monitor () Please consult our specialist Automation platform Modicon Premium and Unity - PL7 software and Automation platform Modicon TSX Micro - PL7 software catalogues. () Not available for Altivar and Altivar 68 drives. Presentation: References: page / page /5 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /3

28 Functions (continued) PowerSuite software workshop Acceleration File Zoom Tools Help Adjustments High Speed 3,0 50,0 PowerSuite software workshop for Pocket PC () Functions Start-up When the Pocket PC is connected to the device, the PowerSuite software workshop can be used to: b Transfer the configuration b Adjust b Monitor () b Control () b Save the final configuration in out Maintenance It can be used to compare the configuration of a device currently being used with a saved configuration. PowerSuite screen on Pocket PC Adjustments User interface The PowerSuite software workshop for Pocket PC can be installed in a single language selected from the five available (English, French, German, Italian and Spanish). Connections Modbus communication bus The PowerSuite software workshop for Pocket PC can be connected directly to the device terminal port or Modbus network port via the serial port on the Pocket PC. The Modbus connection kit is connected via the Pocket PC serial synchronization cable. This cable must be ordered from the supplier of the Pocket PC. It can only be connected to a single device, in point-to-point connection. Hardware and software environments The PowerSuite software workshop version V.0.0 for Pocket PC is compatible with Pocket PCs equipped with a Microsoft Windows for Pocket PC 00 or Microsoft Windows Mobile TM 003 operating system and an ARM or XSCALE processor. Performance tests for the PowerSuite software workshop version V.0.0 have been carried out with the following Pocket PCs: b Hewlett Packard IPAQ 0 b Compaq IPAQ series 3800 and 3900 b Hewlett Packard Jornada series 560 () The PowerSuite software workshop for Pocket PC is not compatible with the Altivar 68 and Altivar 7 variable speed drives. () Not available for the Altivar variable speed drive. Presentation: References: page / page /5 / Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

29 References PowerSuite software workshop References VW3 A8 0 VW3 A8 PowerSuite software workshop for PC or Pocket PC Description Composition Reference Weight kg PowerSuite CD-ROM b program for PC and for Pocket PC in English, French, German, Italian and Spanish b Technical documentation b ABC configurator program for the LUF Pp communication gateways VW3 A PowerSuite update CD-ROM () Connection kit for PC serial port Connection kit for Pocket PC serial port () Modbus-Bluetooth adaptor (3) USB-Bluetooth adaptor for PC RS 3-RS 85 interface b program for PC and for Pocket PC in English, French, German, Italian and Spanish b Technical documentation and ABC configurator program VW3 A b x 3 m cable with RJ 5 connectors VW3 A b RS 3/RS 85 converter with one 9-way female SUB-D connector and one RJ 5 connector b RJ5/9-way SUB-D adaptor for connecting ATV 38/58/58F drives b RJ5/9-way SUB-D adaptor for connecting ATV 68 drives b converter for the ATV drive, with one -way male connector and one RJ5 connector b x 0.6 m cable with RJ 5 connectors VW3 A b RS 3/RS 85 converter with one 9-way male SUB-D connector and one RJ 5 connector b RJ5/9-way SUB-D adaptor for connecting ATV 38/58/58F drives b converter for the ATV drive, with one -way male connector and one RJ5 connector b Bluetooth adaptor (0 m range, class ) VW3 A with RJ5 connector b x 0. m cable with RJ 5 connectors for PowerSuite b x 0. m cable with RJ 5 connector and mini DIN connector, for TwidoSoft b RJ5/9-way SUB-D adaptor for connecting ATV 38/58/58F drives This adaptor is required for a PC which is not equipped VW3 A with Bluetooth technology. It is connected to a USB port on the PC. Range of 0 m (class ). b Modbus multidrop converter for connection to screw XGS Z 0.05 terminals. Requires a V c ( V), 0 ma power supply (). () Updates a version u V.0 with the latest available version. For versions < V.0, you should order the PowerSuite CD-ROM, VW3 A8 0. () This kit connects to the serial synchronization cable, which must be ordered separately from the supplier of the Pocket PC. (3) Can also be used to communicate between a Twido PLC and the TwidoSoft software workshop. () Please consult our specialist Interfaces, I/O splitter box and power supply catalogue. Compatibility Connection Controllerstarter TeSys model U Soft start/soft Drives stop unit ATS 8 ATV ATV 3 ATV 38 ATV 58 ATV 58F ATV 68 ATV 7 Compatibility of the PowerSuite software workshop for PC with the following devices (minimum version) Modbus serial link (ATV 68: specific protocol) V.0 V.30 V.0 V.0 V.0 V.0 V.50 V. Ethernet (device equipped with an Ethernet TCP/IP card) V.50 V.50 V. Ethernet via Modbus Ethernet bridge V.50 V.0 V.50 V.50 V. Bluetooth V. V. V. V. V. Compatibility of the PowerSuite software workshop for Pocket PC with the following devices (minimum version) Modbus serial link V.50 V.30 V.0 V.0 V.0 V.0 Compatibility of the PowerSuite software workshop with Pocket PCs Connection Operating system Performance tested models PowerSuite software versions V.0 V.50 V.0 V.30 Modbus serial link Windows Mobile TM 003 for Pocket PC Hewlett Packard IPAQ 0 Windows for Pocket PC 00 Compaq IPAQ series 3800, 3900 Hewlett Packard Jornada series 560 Windows for Pocket PC 000 Hewlett Packard Jornada 55, 55, 58 Windows CE Hewlett Packard Jornada 0 Compatible devices and/or software versions Incompatible devices and/or software versions Presentation: page / Functions: pages / to / Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /5

30 Presentation, combinations TeSys control components Model U controllers Presentation Above 3 A, the model U controller provides a motor starter management solution identical to that provided by TeSys model U starter-controllers. Used in conjunction with a short-circuit protection device and a contactor, it provides a motor starter whose functions are the same as those of a TeSys model U starter-controller and, in particular, provides the following functions: overload protection, motor starter control and application monitoring. Composition It consists of a control unit whose adjustment range is compatible with the secondary of current transformers, plus a control base which also allows fitment of a function module or a communication module. It requires a c V external power supply. The secondaries of current transformers, the c V power supply, the 0 inputs and the 5 outputs are connected by screw terminal block. Combinations providing type coordination With circuit-breaker Standard power ratings of 3-phase motors Hz in category AC-3 00/5 V P kw Ie A Circuit-breaker () Contactor Model U controller Current transformers Reference Rating A Irm () A Reference (3) Reference Reference 8,5 35 NS80HMA LC D0 LUTM + LUCp 3 x LUT C050 NS80HMA LC D50 LUTM + LUCp 3 x LUT C NS80HMA LC D65 LUTM + LUCp 3 x LUT C NS80HMA LC D80 LUTM + LUCp 3 x LUT C NS00HMA LC D95 LUTM + LUCp 3 x LUT C NS60HMA LC D5 LUTM + LUCp 3 x LUT C NS60HMA LC D50 LUTM + LUCp 3 x LUT C NS50HMA 0 00 LC F85 LUTM + LUCp 3 x LUT C NS50HMA 0 60 LC F5 LUTM + LUCp 3 x LUT C NS00HMA LC F65 LUTM + LUCp 3 x LUT C NS00HMA LC F330 LUTM + LUCp 3 x LUT C NS630HMA LC F00 LUTM + LUCp 3 x LUT C NS630HMA LC F00 LUTM + LUCp 3 x LUT C NS630HMA LC F500 LUTM + LUCp 3 x LUT C800 With fuses Standard power ratings of 3-phase motors Hz in category AC-3 00/5 V P kw Ie A Switch disconnector-fuse Reference Size Rating A am fuses Contactor Model U controller Current transformers Reference (3) Reference Reference 8,5 35 GS F x 5 0 LC D0 LUTM + LUCp 3 x LUT C050 GS J x LC D50 LUTM + LUCp 3 x LUT C GS J x LC D65 LUTM + LUCp 3 x LUT C GS J x LC D80 LUTM + LUCp 3 x LUT C GS J x LC D95 LUTM + LUCp 3 x LUT C GS L T0 5 LC D5 LUTM + LUCp 3 x LUT C GS L T0 60 LC D50 LUTM + LUCp 3 x LUT C GS N T 00 LC F85 LUTM + LUCp 3 x LUT C GS N T 50 LC F5 LUTM + LUCp 3 x LUT C GS QQ T 35 LC F65 LUTM + LUCp 3 x LUT C GS QQ T 00 LC F330 LUTM + LUCp 3 x LUT C GS S T3 500 LC F00 LUTM + LUCp 3 x LUT C GS S T3 500 LC F00 LUTM + LUCp 3 x LUT C GS S T3 500 LC F500 LUTM + LUCp 3 x LUT C GS S T3 630 LC F630 LUTM + LUCp 3 x LUT C800 () Product marketed under the Merlin Gerin brand. () Irm: setting current of the magnetic trip (3) For reversing operation, replace the prefix LC with LC. References : page /7 Dimensions, mounting : page /8 Schemes : page /9 Characteristics : pages / and /5 /6 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

31 References TeSys control components Model U controllers References Control bases (control circuit voltage c V) Connection For use Reference Weight Current transformers Control with contactor kg Screw Screw LC Dpp LUT M0BL LC Fppp LUT M0BL Control units Description Class For motor type Setting range Reference Weight kg Advanced 0 3-phase LUCB TBL phase LUCD TBL 0.0 Multifunction 5 to 30 3-phase LUCM TBL 0.75 LUT M + LUCM TBL + LUTC pp Current transformers Operating current Reference Weight Primary Secondary kg 30 LUT C LUT C LUT C LUT C LUT C LUT C Function modules and communication modules The TeSys model U controller is compatible with the modules listed below. b Thermal overload alarm module LUF W0 (), see page /. b Motor load indication module LUF V, see page /. b Modbus communication module LUL C03. () Module LUF W0 is only compatible with control units LUCB TBL and LUCD TBL. Presentation : page /6 Dimensions, mounting : page /8 Schemes : page /9 Characteristics : pages / and /5 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /7

32 Dimensions, mounting TeSys control components Model U controllers Dimensions Mounting Ø Presentation : page /6 References : page /7 Schemes : page /9 Characteristics : pages / and /5 /8 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

33 Schemes TeSys control components Model U controllers Schemes Reversing controller LUT M LUTM LUTM LUTM S S V Aux. + L L L3 I. I. I.3 I. I.5 I.6 I.7 I.8 I.9 I.0 LUTM 3/NO 3/NO 95 96/NO () 97/NC () /NC 3-wire control, pulsed start with maintaining contact V c 50 V a KM KM Any fault Channel Channel I. I. I.3 I. I.5 RST I.6 SF I.7 SR Control unit fault I.8 I.9 I.0 + V c + AV KM AR KM Reset Q Trip V c Stop External fault Control for Modbus communication module LUL C03 KM KM V c 50 V a Any fault Local / remote Man Man KM KM AU Stop Modbus network port Communication module I. Channel Channel I. I.3 I. Any fault I.5 RST I.6 SF I.7 SR Control unit fault I.8 I.9 I.0 + V c + COM OA OA3 LO LI LI Free Free Reset KM KM Q Trip Q AU On Local / V c remote () The contacts are represented with controller powered up and not in a fault condition. Présentation : page /6 Characteristics : pages / and /5 References : page /7 Dimensions, mounting : page /8 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /9

34 References TeSys motor starters - open version Parallel wiring module and pre-wired coil connection components Outputs for starter commands 7 RJ5 connector for connecting to splitter box 8 Parallel type connection Architecture To PLC 5 3 Parallel wiring module LUF C00 Pre-wired coil connection LU9B NC 3 Connection cable LU9 Rp with one RJ5 connector at each end Splitter box LU9 G0 for 8 motor starters with channel connections on the PLC side by HE 0 connectors and on the starter-controller side by 8 RJ5 connectors. 5 Connection cable TSX CDPppp with one HE 0 connector at each end. Parallel wiring module The parallel wiring system makes it possible to connect starter-controllers to the PLC I/O modules quickly and without any need for tools. It replaces traditional screw terminal and single wire connections. It is used with the Telefast pre-wired system (). The parallel wiring module provides the status and command information for each starter-controller. It must be used with an LUB or LUB BL power base and a c V control unit LUCp ppbl. Splitter box LU9 G0 distributes information from the PLC I/O modules to each of the starter-controllers connected to it. This splitter box is optimised for use with card TSX DMZ8DTK. When used in conjunction with the Advantys STB distributed I/O solution, the model U starter-controller is ideal in decentralised automation architectures (). The use of dedicated parallel interface module STB EPI 5 allows remote connection of starter-controllers. Each of the module s channels has: b outputs: control of starter forward and reverse running, b 3 inputs: position of the rotary knob, fault indication and position of the poles. 9 0 Connection to the dedicated module is by means of the following cables: b RJ5 LU9Rpp, for lengths less than 3 metres, b 90 NTW 000pp, for lengths greater than 3 metres. Description Item Reference Weight kg Parallel wiring module LUF C () Please consult our "Power Control and connection components catalogue. () Please consult our "Distributed I/O Advantys STB, the open device integration I/O system" catalogue. 8 Dedicated parallel interface module (STB EPI 5) 9 Power base 0 c V control unit (LUC B/D/C/M pp BL) Parallel wiring module (LUF C00), Options: add-on contact blocks, reverser blocks /30 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

35 References TeSys motor starters - open version Parallel wiring module and pre-wired coil connection components 5083 Pre-wired components simplify wiring and reduce wiring errors. Connection of communication module output terminals to the coil terminals By pre-wired connector or wire link. b Pre-wired connector: pre-wired coil connection The use of a power base without pre-wired connections is recommended. Description Pre-wired coil connection For use with power base Item Reference Weight kg LUB pp LU9B NC 0.05 LUB pp 8 LU9M RC LUB + LUF C00 + LU9B b Wire link: Allows insertion, for example, of an emergency stop control or a voltage interface. This type of connection must be used for a reversing starter-controller assembled using an LU6M reverser block for separate mounting. When reverser block LU6M and the power base are mounted side-by-side, a pre-wired connector LU9M RC may be used. 560 Connection of parallel wiring module to the PLC No tools are required to connect the parallel wiring module to the PLC. Connection is via a splitter box which allows up to 8 starter-controllers to be connected; a maximum of reversing starters per splitter box is allowed. The splitter box requires a c V power supply. LUB + LUF C00 + LU9M 8 Splitter block Connectors Item Reference Weight PLC side Starter-controller (6I/O) side kg x HE 0 0-way 8 x RJ5 LU9 G0 () 0.60 Connection cables to the splitter box Connectors Item Length m Reference Weight kg x RJ5 connectors LU9 R LU9 R LU9 R Connection cables from splitter box to PLC Type of connection Gauge C.s.a. Length Reference Weight PLC side Splitter box side AWG mm m kg HE 0 0-way HE 0 0-way TSX CDP TSX CDP TSX CDP TSX CDP TSX CDP ABF H0 H ABF H0 H ABF H0 H Bare wires HE 0 0-way TSX CDP TSX CDP () Allows "run" and "fault" status of each starter-controller to be fed back to the PLC and transmits commands. Characteristics : pages /38 and /3 Schemes : pages /5 to /57 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /3

36 References AS-Interface cabling system Dedicated components TeSys Series type connection Architecture Communication module ASI LUF C5 Tap-off XZ CG0 3 Pre-wired coil connection LU9B NC 3 c V AS-Interface Information transmitted by the AS-Interface system AS-Interface profile 7.D.F.0 Data bits (command) Bit value = 0 = Command D0 (O) Stop forward Forward running Command D (O) Stop reverse Reverse running Command D (O) Not used Not used Command D3 (O) Not used Not used Data bits (status) Bit value = 0 = Status D0 (I) Not ready or fault Ready Status D (I) Stopped Running Status D (I) Not used Not used Status D3 (I) Not used Not used Green LED: AS-Interface voltage present 5 Red LED: AS-Interface or module fault 6 Yellow connector for connection to the AS-Interface system 7 Black connector for connection to c V auxiliary power supply 8 Outputs for starter commands AS-Interface communication module The AS-Interface communication module makes it easy to connect starter-controllers to the AS-Interface cabling system, and therefore allows remote control and command of these starter-controllers. The various operating states of the module (AS-Interface voltage present, communication fault, addressing fault, ) are indicated on the front panel by LEDs (green and red 5). Operation of the module is continuously monitored by auto-testing, in a way that is totally transparent to the user. The incorporation of AS-Interface V.. functions allows diagnostics to be performed on the module, either remotely via the line or locally via the ASI TERV addressing terminal. The communication module must be connected to a c V auxiliary supply and must be used in conjunction with a c V control unit, LUCp ppbl. The product is supplied with a yellow connector 6 for connection to the AS-Interface system, a black connector 7 for connection to the c V auxiliary supply and a black connector 8 for connection of the outputs. Description Item Reference Weight kg Communication module ASI LUF C /3 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

37 References (continued) AS-Interface cabling system Dedicated components TeSys 53 Pre-wired components simplify wiring and reduce wiring errors. Connection of communication module output terminals to the coil terminals By pre-wired connector or wire link. b Pre-wired connector: pre-wired coil connection The use of a power base without pre-wired control circuit connections is recommended. 3 Description Pre-wired coil connection For use with power base Item Reference Weight kg LUB pp 3 LU9B NC 0.05 LUB pp 5 LU9M RC LUB + ASILUF C5 + LU9B b Wire link Allows insertion, for example, of an emergency stop control or a voltage interface. This type of connection must be used for a reversing starter-controller assembled using an LU6M reverser block for separate mounting. When reverser block LU6M and the power base are mounted side-by-side, a pre-wired coil connection LU9M RC may be used. Connection of the communication module () Achieved by using a tap-off for connection to ribbon cables: b for AS-Interface (yellow). b for separate c V supply (black). 5 Description Length m Reference Weight kg Tap-off XZ CG LUB + ASILUF C5 + LU9M Consoles and cable adapters Description Reference Weight kg Addressing terminal XZ MC Battery operated. Battery charger supplied AS-Interface V. and V.. compatible Adjustment and diagnostics console ASI TERV Runs on LR6 batteries Allows addressing of AS-Interface V.. interfaces and diagnostics Cable adapter For console XZ MC XZ MG XZ MC ASI TERV Software set-up AS-Interface configuration is carried out using PL7 Micro/Junior/Pro software. From the module declaration screen, it is possible to configure all the slave devices corresponding to all the AS-Interface I/O. Configuration is carried out by following the instructions on the screen. TeSys model U user's manual () Application Language Reference Weight kg On CD-Rom Multi-language LU9 CD 0.0 (3) () Degree of protection IP 5. Connection by x 0.3 mm wires. Black wire: + V. White wire: 0 V. Blue wire: AS-Interface ( ). Brown wire: AS-Interface (+). () The CD-Rom contains user's manuals for the AS-Interface and Modbus communication modules, multifunction control units and gateway modules, as well as the gateway programming software. (3) English, French, German, Italian, Spanish Configuration example with Premium TSX SAY 000 module Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /33

38 References TeSys motor starters - open version Modbus communication modules and pre-wired coil connection components Series type connection Architecture b Star topology To PLC Communication module LUL C03 or LUL C03 Pre-wired coil connection LU9B NC 3 Connection cable with one RJ5 connector at each end VW3A8306Rpp Modbus hub LU9 GC3 with channel connections to PLC and to starter-controller with RJ5 connectors 6 LIne terminator VW3A8306R b Bus topology LUL C03 Communication module LUL C03 or LUL C03 Pre-wired coil connection LU9B NC 5 T-junction VW3 A8 306 TFpp 6 LIne terminator VW3A8306R LUL C Information carried by the bus Depends on the type of control unit used. Control unit Standard Advanced Multifunction Starter status (ready, running, fault) Alarms (overcurrent,...) Thermal overload alarm Remote reset via the bus Indication of motor load Fault signalling and differentiation Remote programming and monitoring of all functions "Log" function "Monitoring" function Start and Stop commands Functions performed For more detailed information, please refer to User's Manual LU9 CD, see page opposite. 7 Module status signalling LED 8 V supply connection 9 RJ5 connector for RS85 Modbus link 0 discrete inputs discrete output Outputs for starter commands Modbus communication modules Communication modules LUL C03 and LUL C03 enable the model U startercontroller to be connected to the Modbus network. They must have a c V supply and must be used in conjunction with a c V control unit, LUCp ppbl. They incorporate a 0.5 A, c V discrete output for local command requirements. Module LUL C03 also has two configurable discrete inputs. Description Item Reference Weight kg Communication module LUL C LUL C /3 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

39 References TeSys motor starters - open version Modbus communication modules and pre-wired coil connection components 5080 Pre-wired components simplify wiring and reduce wiring errors. Connection of communication module output terminals to the coil terminals By pre-wired connector or wire link. b Pre-wired connector: pre-wired coil connection The use of a power base without pre-wired control circuit connections is recommended. Description For use with power base Item Reference Weight kg Pre-wired coil connection LUB pp LU9B NC 0.05 LUB pp 7 LU9M RC LUB + LUL C03p + LU9B b Wire link: Allows insertion, for example, of an emergency stop control or a voltage interface. This type of connection must be used for a reversing starter-controller assembled using an LU6M reverser block for separate mounting. When reverser block LU6M and the power base are mounted side-by-side, a pre-wired connector LU9M RC may be used. Connection of communication modules on the serial bus Achieved either by means of a Modbus hub or using T-junctions. Description Modbus hub 8 slaves Cables fitted with x RJ5 connectors Length m Item Reference Weight kg LU9 GC VW3 A8 306 R VW3 A8 306 R VW3 A8 306 R T-junctions () VW3 A8 306 TF LUB + LUL C03p + LU9M 5 VW3 A8 306 TF RS 85 line terminator 6 VW3 A8 306 R 0.0 TeSys model U user's manual () Application Language Reference Weight kg On CD-Rom Multi-language (3) LU9 CD 0.0 () Fitted with RJ5 female connectors (bus side) and a 0.3 m or m length cable supplied with an RJ5 male connector (station side). () The CD-Rom contains user's manuals for the AS-Interface and Modbus communication modules, multifunction control units and gateway modules, as well as the gateway programming software. (3) English, French, German, Italian, Spanish Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /35

40 Presentation, description, setting-up Starters, drives and communication Communication gateways LUF P Presentation Communication gateways LUF P allow connection between Modbus and field buses such as Fipio, Profibus DP or DeviceNet. After configuration, these gateways manage information which can be accessed by the Modbus bus and make this information available for read/write functions (command, monitoring, configuration and adjustment) on the field buses. An LUF P communication gateway consists of a box which can be clipped onto a 35 mm omega rail, allowing connection of up to 8 Slaves connected on the Modbus bus. Example of architecture LUF P Configuration of gateway by PC Fipio Profibus DP DeviceNet () Modbus 565 ATS 8 ATV 3 () Connection kit for PowerSuite software workshop. Description Front panel of the product LED indicating : - communication status of the Modbus buses, - gateway status, - communication status of the Fipio, Profibus DP or DeviceNet bus. Connectors for connection to Fipio, Profibus DP or DeviceNet buses Underside of product 3 RJ5 connector for connection on the Modbus bus RJ5 connector for link to a PC 5 c V power supply Software set-up For the Fipio bus, software set-up of the gateway is performed using either PL7 Micro/Junior/Pro software or ABC Configurator software. For the Profibus DP and DeviceNet buses, software set-up is performed using ABC Configurator. This software is included: b in the PowerSuite software workshop for PC (see page /5), b in the TeSys model U user's manual. Characteristics, references : page /37 Dimensions : page /37 /36 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

41 Characteristics, references, dimensions Starters, drives and communication Communication gateways LUF P Characteristics Bus type Fipio Profibus DP DeviceNet Environment Conforming to IEC 6066 Degree of pollution: Ambient air temperature Around the device C Degree of protection IP 0 Electromagnetic compatibility Emission Conforming to IEC 5008-: 993 Immunity Conforming to IEC : 999 Number of Modbus slaves which can be connected y 8 Connection Modbus By RJ5 connector conforming to Schneider Electric RS85 standard To a PC By RJ5 connector, with PowerSuite connection kit Field bus By SUB D9 female connector By SUB D9 female connector By 5-way removable screw connector Supply V External supply, c ± 0 % Consumption Max. ma 80 Typical ma 00 Indication/diagnostics By LED on front panel Services Profile FED C3 or FED C3P Command 6 configurable words () configurable words 56 configurable words Monitoring 6 configurable words () configurable words 56 configurable words Configuration and adjustment By gateway mini messaging facility (PKW) () If the gateway is configured using PL7 and not ABC Configurator, the I/O capacity is limited to a total of 6 words. References Description For use with With bus type Reference Weight kg Connection accessories TSX FP ACC Communication gateways TeSys, Altistart 8, Altivar 3 Description For use with Length m Fipio/Modbus LUF P 0.5 Profibus DP/Modbus LUF P7 0.5 DeviceNet/Modbus LUF P9 0.5 Connectors Reference Weight kg Connection cables Modbus 3 RJ5 type connector and VW3 A8 306 D one end with stripped wires 0.3 RJ5 type connectors VW3 A8 306 R RJ5 type connectors VW3 A8 306 R RJ5 type connectors VW3 A8 306 R Connectors Fipio SUB-D 9 male connector TSX FP ACC NAD 9 03 Documentation Dimensions Profibus mid line Profibus line end SUB-D 9 male connector 90 NAD 9 0 SUB-D 9 male connector 90 NAD 9 03 Description Medium Language Reference Weight kg User's manual for TeSys model U range () CD-Rom Multilingual : English, French, German, Italian, Spanish LU9 CD 0.0 () This CD-Rom contains user's manuals for AS-Interface and Modbus communication modules, multifunction control units and gateways, as well as for the gateway programming software, ABC Configurator. = 0 = 75 7 Presentation, description : page /36 Setting-up : page /36 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /37

42 Characteristics TeSys motor starters - open version Environment Product certifications Conforming to standards Rated insulation voltage (Ui) Conforming to IEC/EN 6097-, overvoltage category III, degree of pollution: 3 Conforming to UL508, CSA C- n Rated impulse withstand voltage (Uimp) Safety separation of circuits SELV Conforming to IEC/EN Conforming to IEC/EN appendix N UL, CSA Pending: BV, GL, LROS, DNV, PTB IEC/EN , CSA C- N, Type E UL 508 type E: with phase barrier LU9 SP0 V 690 V 600 kv 6 V Between the control or auxiliary circuit and the main circuit: 00 Between the control and auxiliary circuits: 00 Degree of protection Conforming to IEC/EN (protection against direct finger contact) Front panel outside connection zone IP 0 Front panel and wired terminals IP 0 Other faces IP 0 Protective treatment Conforming to IEC/EN TH Conforming to IEC/EN Cycles Conforming to IEC/EN h 8 Ambient air temperature around the device Storage C Operation C Power bases and standard and advanced control units: (At temperatures above 60 C and up to 70 C, for Ie = 3 A, leave a minimum gap of 9 mm between products). Power bases and multifunction control units: (At temperatures above 5 C, leave a minimum gap of 9 mm between products. At temperatures above 55 C up to 60 C, leave a gap of 0 mm between products.) Maximum operating altitude m 000 Operating positions In relation to normal vertical mounting plane Flame resistance Conforming to UL 9 V Conforming to IEC/EN C 960 (parts supporting live components) C 650 Environmental restrictions Shock resistance / sine wave = ms Conforming to IEC/EN () Cadmium and silicone-free, recyclable Power poles open: 0 gn Power poles closed: 5 gn Vibration resistance Hz Conforming to IEC/EN () Power poles open: gn Power poles closed: gn Immunity to electrostatic discharge Immunity to radiated highfrequency disturbance Immunity to fast transient currents Conforming to IEC/EN kv In open air: 8 - Level 3 kv On contact: 8 - Level Conforming to IEC/EN V/m 0 - Level 3 Conforming to IEC/EN kv All circuits except for serial link: - Level kv Serial link: - Level 3 Immunity to dissipated shock waves Immunity to conducted highfrequency disturbance Conforming to IEC/EN Common mode Serial mode Uc a 0 V, kv Uc c 8 0 V Uc = V c Not applicable Conforming to IEC/EN V 0 () Without modifying the contact states, in the most unfavourable direction. References : pages / to /3 Dimensions : pages /5 and /53 Schemes : pages /5 to /57 /38 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

43 Characteristics TeSys motor starters - open version Power bases and control units Power base and control unit type Power circuit connection characteristics Connection to Ø mm screw clamp terminals Flexible cable without cable end Flexible cable with cable end Solid cable without cable end Screwdriver LUB + LUCA or LUCB or LUCC or LUCD LUB 3 + LUCA or LUCB or LUCC or LUCD LUB + LUCM LUB 3 + LUCM LUM LU6M conductor mm conductors mm conductor mm conductors mm conductor mm conductors mm Philips n or flat screwdriver: Ø 6 mm Tightening torque N.m Control circuit connection characteristics Connection to Ø 3 mm screw clamp terminals Flexible cable without cable end Flexible cable with cable end Solid cable without cable end Screwdriver conductor mm conductors mm conductor mm conductors mm conductor mm conductors mm Philips n or flat screwdriver: Ø 5 mm Tightening torque N.m Control circuit characteristics Rated voltage of control circuit a 50/60 Hz V 0 0 c V 0 0 Voltage limits c V () V Operation a V V a or c 8 7 V V a c a 0 0 V V a 88 6 a 88 6 c 0 0 V V c 88 c 88 Drop-out c V V a V V.5.5 a or c 8 7 V V 9 9 a 0 0 V, c 0 0 V V Typical consumption c V ma I max while closing a V ma a or c 8 7 V ma a 0 0 V, c 0 0 V ma I rms sealed c V ma a V ma () a or c 8 7 V ma 35 5 () a 0 0 V, c 0 0 V ma 35 5 () Heat dissipation W Operating time Closing ms V : 70 ; 8 V : 60 ; 7 V : Opening ms Resistance to micro-breaks ms Resistance to voltage drops IEC/EN At least 70 % of Uc for 500 ms Mechanical durability In millions of operating cycles Maximum operating rate In operating cycles per hour Main pole characteristics Number of poles Isolation function To IEC/EN Possible Yes Yes Yes Yes Padlocking padlock with Ø 6.9 mm shank Rated thermal current A 3 3 Rated operating current (Ue 0V) To IEC/ In cat. AC- θ 70 C: A θ 70 C: 3A θ 55 C: A θ 55 C: 3A EN In cat. AC-3 θ 70 C: A θ 70 C: 3A θ 55 C: A θ 55 C 3A Rated operating voltage V 690 (3) 690 (3) 690 (3) 690 (3) Frequency limits Of the operating current Hz Power dissipated in the power circuits Operating current A Power dissipated in all three poles W Rated breaking capacity on short-circuit V ka Total breaking time ms Thermal stress limit With Isc max on 0 V ka²s () Voltage with maximum ripple of ± 0 %. () No consumption sealed. (3) For 690 V, use phase barrier LU9 SP0. Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /39

44 Characteristics TeSys motor starters - open version Reversing power bases and auxiliary contacts Specific characteristics of power bases LUB and reverser blocks LUM or LU6M Duration of inrush phase a 50/60 Hz ms 5 c ms 5 Maximum operating time Without change of direction ms 75 With change of direction ms 50 General characteristics of auxiliary contacts Conventional thermal current (Ith) For ambient temperature θ < 70 C A 5 Frequency of the operating current Hz Up to 00 Minimum switching capacity λ = 0-8 U min V 7 I min ma 5 Short-circuit protection Conforming to IEC/EN A gg fuse: Short-time rating Permissible for s A ms A 0 00 ms A 50 Insulation resistance mω 0 Non-overlap time Guaranteed between N/C and N/O contacts ms (on energisation and on de-energisation) Specific characteristics of auxiliary contacts built-into the power base Linked contacts Conforming to IEC/EN Each power base has N/O contact and N/C contact which are mechanically linked Mirror contact Conforming to draft standard IEC/EN The N/C contact fitted in each power base reliably represents the state of the power contacts (safety scheme) Rated operating voltage (Ue) V Up to a 690; c 50 Rated insulation voltage (Ui) Conforming to IEC/EN V 690 Conforming to UL, CSA V 600 Specific characteristics of auxiliary contacts in modules LUF N, of auxiliary contacts LUA and of reverser blocks LUM and LU6M Rated operating voltage (Ue) V Up to a 50; c 50 Rated insulation voltage (Ui) Conforming to IEC/EN V 50 Conforming to UL, CSA V 50 Operational power of contacts Conforming to IEC/EN a.c. supply, categories AC- and AC-5 Electrical durability (valid for up to 3600 operating cycles/hour) on an inductive load such as the coil of an electromagnet: making current (cos ϕ 0.7) = 0 times the power broken (cos ϕ = 0.). d.c. supply, category DC-3 Electrical durability (valid for up to 00 operating cycles/hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the load. million operating cycles 3 million operating cycles 0 million operating cycles V V VA W VA W VA W 5 8 Millions of operating cycles ,8 0,7 0,6 0,5 0, 0,3 Millions of operating cycles ,8 0,7 0,6 0,5 0, 0,3 50 V 5 V 8 V V 0, 0, 0, 0, 0, 0,3 0, 0,6 0, ,5 0,7 0, Current broken in A 0, 0, 0, 0,3 0, 0,6 0, ,5 0,7 0, Current broken in A References : page / Dimensions : pages /5 and /53 Schemes : pages /5 to /57 /0 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

45 Characteristics TeSys motor starters - open version Control units Characteristics of standard control units LUCA Protection Motor type 3-phase Conforming to standard IEC/EN , UL 508, CSA C- n Overload protection Short-circuit protection Tripping class conforming to 0 UL 508, IEC/EN Frequency limits of the operating current Hz 0 60 Temperature compensation C Protection against phase imbalance With Tripping threshold. x Ir (setting current) Tripping tolerance ± 0 % Characteristics of advanced control units LUCB, LUCC and LUCD Control unit type LUCB LUCC LUCD Protection Motor type 3-phase Single-phase 3-phase Overload protection Short-circuit protection Conforming to standard IEC/EN , UL 508, CSA C- n Tripping class conforming to UL 508, IEC/EN IEC/EN , UL 508, CSA C- n IEC/EN , UL 508, CSA C- n Frequency limits of the operating current Hz Temperature compensation C Protection against phase imbalance Yes Yes Tripping threshold. x Ir max.. x Ir max.. x Ir max. Tripping tolerance ± 0 % ± 0 % ± 0 % Characteristics of multifunction control units LUCM Protection Motor type Selectable: single-phase or 3-phase Conforming to standard IEC/EN , UL 508 Overload protection Communication interface for terminal on enclosure door Tripping class conforming to 5, 0, 5, 0, 5, 30 (selectable) UL 508, IEC/EN Frequency limits of the operating current Hz 0 60 Temperature compensation C Physical interface RS 85 multi-drop Connector RJ5 on front panel Protocol Modbus RTU Maximum transmission speed bit/s 9 00 (self-configuration up to this value) Maximum return time ms 00 Display Type LCD, lines of characters Language version Multilanguage (English, French, German, Italian, Spanish) Accuracy ± 5 % Resolution % of Ir Auxiliary supply External type V c, with maximum ripple of ± 0 %. Heat dissipation W 0.8 Configuration table for protection devices and alarms on multifunction control units LUCM Tripping Alarm Adjustment of tripping threshold Adjustment of time before tripping Adjustment of alarm threshold Factory setting Factory setting Range Default value Range Default value Range Default value Overcurrent Activated () 3 7 Ir. Overload Activated () Activated A () Ir min Class: % of the thermal state 85 % Earth fault Activated Activated 0. 5 Ir min 0.3 Ir min 0.. s 0. s 0. 5 Ir min 0.3 Ir min Phase imbalance Activated Activated 0 30 % 0 % 0. 0 s 5 s 0 30 % 0 % Torque limitation Deactivated Deactivated 8 Ir Ir 30 s 5 s 8 Ir Ir No-load running Deactivated Deactivated 0.3 Ir 0.5 Ir 00 s 0 s 0.3 Ir 0.5 Ir Long starting times Deactivated Deactivated 8 Ir Ir 00 s 0 s 8 Ir Ir Configuration of additional functions on multifunction control units LUCM Factory setting Setting range Reset Manual Manual, automatic or remote Time before reset 0 s 000 s Type of load 3-phase motor 3-phase motor, single-phase motor Self-cooled Self-cooled, force cooled Language English English, French, German, Italian, Spanish Display Average current Average current, thermal state of motor, current in phase / / 3, earth leakage current, phase imbalance, cause of last 5 faults () This function cannot be deactivated. () The setting range depends on the rating of the control unit used. References : pages /9 to / Dimensions : pages /5 and /53 Schemes : pages /5 to /57 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /

46 Characteristics TeSys motor starters - open version Limiter-disconnector, current limiter, thermal overload alarm function module and thermal overload fault signalling modules Characteristics of limiter-disconnector LUA LB Rated insulation voltage (Ui) V 690 conforming to standard IEC/EN Conventional thermal current (Ith) A 3 conforming to standard IEC/EN Operating threshold I rms ka 50 Breaking capacity V ka Mounting Directly on the upstream terminals of the starter-controller Connection Solid cable conductor mm.5 0 conductors mm Flexible cable without cable end conductor mm 0 conductors mm 6 Flexible cable with cable end conductor mm...6 conductors mm...6 Screwdriver Phillips n or flat screwdriver Ø 6 mm Tightening torque N.m.9.5 Characteristics of current limiter LA9 LB90 Rated insulation voltage (Ui) V 690 conforming to standard IEC/EN Conventional thermal current (Ith) A 63 conforming to standard IEC/EN Operating threshold I rms A 000 Breaking capacity V ka Mounting Separate Connection Solid cable conductor mm.5 5 conductors mm Flexible cable without cable end conductor mm.5 5 conductors mm.5 0 Flexible cable with cable end conductor mm.5 6 conductors mm.5 Screwdriver Phillips n or flat screwdriver Ø 6 mm Tightening torque N.m. Characteristics of thermal overload alarm function module LUF W0 Activation threshold Fixed at 88% of the thermal tripping state Hysteresis between activation and switching off 5 % Indication By LED on front panel Supply Powered by the control unit Discrete output characteristics Type N/O contact AC-5 30 V max; 00 VA operating cycles DC-3 V; 50 W operating cycles Conventional thermal current For ambient A (Ith) temperature θ < 70 C Short-circuit protection Conforming to IEC/EN A gg fuse: Characteristics of thermal overload fault signalling and reset modules Module type LUF DH LUF DA0 LUF DA0 Fault signalling By LED on front panel External power supply V a/c 0 Module consumption ma 7 at c. at a 0 Discrete outputs Type N/C + N/O N/C N/O AC-5 30 V max; 00 VA operating cycles DC-3 V; 50 W operating cycles Conventional thermal current (Ith) Short-circuit protection For ambient temperature θ < 70 C Conforming to IEC/EN A A gg fuse: Reset input Conductor c.s.a. mm 0. min Length m 500 (R = 50 Ω, L = 5.8 mh, Cp = 93 pf) References : page /7 Dimensions : pages /5 and /53 Schemes : pages /5 to /57 / Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

47 Characteristics TeSys motor starters - open version Function modules and communication modules Characteristics of motor load indication function module LUF V Analogue output - 0 ma Signal delivered Value of I average/ir ratio within the range of 0 to for LUCB and LUCD Value of I average/ir ratio within the range of 0 to 3 for LUCC Load impedance Minimum kω Maximum Ω 500 Typical Ω 00 Signal characteristics with advanced control unit Precision ± 6 % Signal characteristics with multifunction control unit Supply Precision ± 0 % Resolution % of Ir External c V Characteristics of AS-Interface communication module ASILUF C5 Product certification AS-Interface V. n 590 AS-Interface profile 7.D.F.0 Ambient air temperature C Operation AS-Interface supply V Current consumption By the AS-Interface system ma Normal operation: 5 ma Fault condition: 30 Auxiliary supply V c ± 30 % Current consumption On V supply for the outputs ma 00 Number of outputs dedicated to starter-controller coil operation Switching capacity of the solid state outputs 0.5 A/ V (outputs protected against short-circuits) Indication/diagnostics By LEDs on front panel Characteristics of Modbus communication modules LUL C03p Module type LUL C03 LUL C03 Physical interface RS 85 multi-drop Connector RJ5 on front panel Protocol Modbus RTU Maximum transmission speed bit/s 9 00 (self-configuration up to this value) Maximum return time ms 30 Addressing By switches: from Ambient air temperature C Operation Logic inputs Number (to be assigned according to configuration) Supply c Input current ma 7 Nominal input values Voltage V c (positive logic) Current ma 7 Response time Change to state ms 0 (± 30 %) Change to state 0 ms 0 (± 30 %) Input type Resistive Solid state outputs Number 3, of which dedicated to starter-controller coil operation Supply V c Max. current ma 500 Protection gi fuse A Current consumption On V supply for the outputs ma 00 Switching capacity of the solid state outputs 0.5 A/ V Indication/diagnostics By 3 LEDs on front panel Connection characteristics Module type LUF W0, DH, DA0 and DA0 LUF V ASILUF C5 LUL C03 Inputs and Outputs LUL C03 V auxiliary LUFC 00 Connectors Pitch Flexible cable without cable end conductor mm² identical conductors mm² Flexible cable with cable end Without conductor mm² insulated ferrule identical conductors mm² With conductor mm² insulated ferrule identical conductors () mm² Solid cable without cable end conductor mm² identical conductors mm² Conductor size conductor AWG to AWG 6 AWG 6 to AWG 6 AWG to AWG 6 AWG 6 to AWG 6 AWG 6 to AWG 6 AWG 6 to AWG 6 Tightening torque N.m Flat screwdriver mm () Use a double cable end. References : pages / to /3 Dimensions : pages /5 and /53 Schemes : pages /5 to /57 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /3

48 Characteristics TeSys control components Model U controllers Control bases and control units Environment Control base and control unit type LUT M + LUCB TBL or LUCD TBL LUT M + LUCM TBL or LUL C without LUL C Product certifications UL, CSA Pending: BV, GL, LROS, DNV, PTB Conforming to standards IEC/EN , UL 508, CSA C- N Rated insulation voltage of the outputs (Ui) Rated impulse withstand voltage of the outputs (Uimp) Degree of protection To IEC/EN (protection against direct finger contact) Conforming to IEC/EN 6097-, overvoltage category III, degree of pollution: 3 Conforming to UL508, CSA C- n V 50 V 50 Conforming to IEC/EN kv Front panel (outside connection zone) IP 0 Front panel and wired terminals IP 0 Other faces IP 0 Protective treatment Conforming to IEC/EN TH Ambient air temperature around the device Conforming to IEC/EN Cycles Conforming to IEC/EN h 8 Storage C Operation C Maximum operating altitude m 000 Operating positions Without derating In relation to normal vertical mounting plane Flame resistance Conforming to UL 9 V Conforming to IEC/EN C 960 (parts supporting live components) C 650 Shock resistance / sine wave = ms Vibration resistance Hz Immunity to electrostatic discharge Immunity to radiated fields Immunity to fast transient currents Conforming to IEC/EN gn () Conforming to IEC/EN gn () Conforming to IEC/EN kv In open air: 8 - Level 3 kv On contact: 6 - Level 3 Conforming to IEC/EN V/m 0 - Level 3 Conforming to IEC/EN kv CT outputs and inputs: - Level kv Inputs and supply: - Level 3 Immunity to radio electrical fields Conforming to IEC/EN V 0 Control base and control unit relays Immunity to dissipated shock waves Conforming to IEC/EN Common mode Serial mode Output relays / power line kv Inputs kv Serial communication kv () Without modifying the contact states, in the most unfavourable direction. References : page /7 Dimensions : page /8 Schemes : page /9 / Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

49 Characteristics TeSys control components Model U controllers Control bases and control units Control supply characteristics Operating voltage V c Power consumption W max Associated protection A gg fuse, 0.5 Connection Connectors Pitch mm 5 Flexible cable without cable end conductor mm 0..5 identical mm 0..5 conductors Flexible cable with cable end Without insulated ferrule conductor mm identical mm 0.5 conductors With insulated ferrule conductor mm identical mm conductors () Solid cable without cable end conductor mm 0..5 identical mm 0. conductors Conductor size conductor AWG to AWG Tightening torque N.m Flat screwdriver mm 3 Input characteristics Operating voltage V c Logic inputs Discrete output characteristics Logic state : I u 6 ma - 6 V Logic state 0: I y.5 ma - 5 V Control base type LUT M0BL LUT M0BL Type Single break volt-free contacts Load a.c. supply C 300 B 300 d.c. supply V/5 A V/5 A Permissible power in cat. AC-5 For operating cycles Permissible power in cat. DC-3 For operating cycles VA W Associated protection A gg fuse, gg fuse, For use in association with contactor () Control voltage c V: LPK, LC D09 D95. Control voltage c 0 V: LCK, LCD. Control voltage a 00 0 V: LCK, LCD, LC F85 F500 Characteristics of external current transformers Precision Class 5P Precision limit factor 0 Maximum operating temperature C 70 Transformer ratio 30/ 50/ 00/ 00/ 00/ 800/ Hole diameter mm Maximum wire c.s.a. mm 30 x 0 30 x 0 0 x 0 65 x 3 38 x 7 53 x 7 () Use a double cable end. () For other combinations, use an intermediate relay between the output of controller LUTM and the contactor coil. References : page /7 Dimensions : page /8 Schemes : page /9 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /5

50 Curves TeSys motor starters - open version Time (s) Tripping curves for control units LUCA, LUCB, LUCD Average operating times at 0 C according to multiples of the setting current, tolerance : ± 0 % , LUCD, 3 poles from cold state, class 0. LUCA, LUCB, 3 poles from cold state, class 0. 3 LUCA, LUCB, LUCD, 3 poles from hot state x the setting current (Ir) Tripping curves for control units LUCC Average operating times at 0 C according to multiples of the setting current, tolerance : ± 0 %. Time (s) , x the setting current (Ir) LUCC, single-phase, cold state. LUCC, single-phase, hot state. References : page /9 /6 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

51 Curves (continued) TeSys motor starters - open version Tripping curves for control units LUCM Cold state curves Average operating times at 0 C according to multiples of the setting current, tolerance : ± 0 %. Time (s) Class 30 Class 5 Class 0 Class 5 Class 0 Class 5 0, x the setting current (Ir) References : page /0 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /7

52 Curves (continued) TeSys motor starters - open version Tripping curves for control units LUCM Hot state curves Average operating times at 0 C according to multiples of the setting current, tolerance : ± 0 % Time (s) Class 30 Class 5 Class 0 Class 5 Class 0 Class 5 0, x the setting current (Ir) References : page /0 /8 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

53 Curves (continued) TeSys motor starters - open version Maximum peak current (ka) Current limitation on short-circuit U e = 60 V , 0, 0,6 0, Prospective Isc (ka) Maximum peak current 3 A power base 3 A power base Thermal limit on short-circuit U e = 60 V Sum of I²dt (A²s) , 0,6 0, Prospective Isc (ka) 3 A power base A power base References : pages / to /0 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /9

54 Selection guide TeSys motor starters - open version Millions of operating cycles Use in category AC LUB LUB 3 0,8 0,6 0, Current broken in A Use in category AC-3 Ue 0 V Ue = 690 V Millions of operating cycles LUB LUB 3 Millions of operating cycles LUB LUB 3 0,8 0,6 0, Current broken in A 0,8 0,6 0, Current broken in A 30 V 0,55 0,75,5, 5,5 7,5 kw 00 V 0,55 0,75,5, 5,5 7,5 5 kw 0 V 0,55 0,75,5, 5,5 7,5 5 kw References : pages / to /0 /50 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

55 Selection guide TeSys motor starters - open version Use in category AC- Ue 0 V Millions of operating cycles 0,8 0,6 0,5 0, 0,3 0, LUB LUB 3 Ue = 690 V Millions of operating cycles 0,8 0,6 0,5 0, 0,3 0, LUB LUB 3 0, 0,08 0,06 0,05 0,0 0,03 0, 0,08 0,06 0,05 0,0 0,03 0,0 0,0 0, Current broken in A 0, Current broken in A References : pages / to /0 /5 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

56 Dimensions TeSys motor starters - open version Starter-controllers Non-reversing 6 X Reversing Rail mounting Screw fixing Rail mounting Screw fixing 6 30 Ø 9 Ø X () X 5 X 35 () 0/5 33 Minimum electrical clearance: X = 50 mm for Ue = 0 V and 70 mm for Ue = 500 and 690 V, X = 0 () Maximum depth (with Modbus communication module) Reverser block for mounting separately from power base Rail mounting Screw fixing Ø Sets of busbars and plug-in power sockets GV G5 and GV G5 GV Gppp with terminal block GV G09 GV G5 and G5 a l p GV G09 l I GV G5 ( x 5) 89 GV G5 ( x 5) 98 I P GV G55 GV G35 and G35 GV G5 ( x 5) l GV G5 ( x 5) 06 5 a Number of tap-offs I GV G5 ( x 5) GV G35 ( x 5) 3 GV G5 ( x 5) GV G35 ( x 5) 5 AK5 JB AK5 PC3, PC33, PC33L , , /5 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

57 Dimensions TeSys motor starters - open version Limiter-disconnector LUA LB Disconnector LUA LB0 Current limiter LA9 LB90 93 ØM () 5 () Maximum depth (with Modbus communication module). Door interlock mechanisms LU9 AP ,5 Door cut-out = = 5 = = ,5 8 Ø7 Addressing consoles XZ MC ASI TERV Modbus hub LU9 CG3 Splitter box LU9 G Ø 30 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /53

58 Schemes TeSys motor starters - open version Starter-controllers, or 3 A With standard, advanced or multifunction control unit Non-reversing Reversing 3/NO /NO /NC /L 3/L 5/L3 Control Unit /NC /T /T 6/T3 A With control unit LUCC or LUCM Connection of a single-phase motor /T /T 6/T3 A3 B3 A B /T /L 3/L 5/L3 Control Unit /T 6/T3 Pre-wired L 3 L 5 Reverser Control Unit 3/NO /NO /NC /NC Control terminal block U 6 V A LUB Reverser Motor Controller M Reverser blocks LUM LU6M Control terminal blocks /L 3/L 5/L3 S S S3 S S S3 A3 B3 A B LU6M Reverser Block Reverser With pre-wired connector LU9M RC S S S3 A3 B3 A B LU6M Reverser Block /T /T 6/T3 A3 B3 A B LU9M RC Pre-wired coil Control terminal block Basic scheme LUM A3 Reverser Motor Controller B3 A B S Start next stage S Electrical interlocking S3 Maintaining contact B Maintain forward running B3 Maintain reverse running A Pulse forward running Common A3 Pulse reverse running () Electronically operated bistable electromagnet. Add-on contact blocks Add-on contact modules LUA D LUA C LUA C0 LUFN 0 LUFN LUFN 0 Forward B 3 B3 Reverse S Forward A A S Reverse A3 S3 () LU6M 53/NO 5/NO 7/NO 8/NO 7/NO 8/NO 33/NO 3/NO 3/NO /NO 3/NC 3/NC 95/NC 96/NC 95/NC 96/NC 97/NO 98/NO 3/NO /NO 3/NC 3/NC /NC /NC /5 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

59 Schemes (continued) TeSys motor starters - open version Control units Standard control unit LUCA Basic scheme Advanced control unit (LUCB, LUCC, LUCD) Basic scheme LUCA LUCp Sensor L Power Base Interface Sensor L Power Base Interface Sensor L Control A.S.I.C. tr Sensor L Control A.S.I.C. tr Sensor L3 Sensor L3 Supply and Detection of start sequence Thermal overload memory Supply and Detection of start sequence Thermal overload memory Test A A Interface module and Trips 3 and Electromagnet 5 Power base rating 6 N/C Multifunction control unit LUCM Control terminal block and Trips 3 and Electromagnet 5 Power base rating 6 N/C 7 Weight 8 Thermal status/set 9 Reset mode/reset 0 (lm/ir) Vc Vc LUCM Multifonction Control Unit V Aux D(B) D(A) + 5 V 0 V Basic scheme LUCM Sensor L Power Base Interface Display and Parameter Entry Sensor L Control A.S.I.C. ESC ENT Sensor L3 Supply and detection of start sequence Thermal overload memory RS85 D(B) D(A) + 5 V 0 V RJ5 Supply V Aux A Interface module and Trips 3 and Electromagnet 5 Power base rating 6 N/C 7 Weight 8 N/C 9 Weight 0 (lm/ir) Rx/Tx Vc Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /55

60 Schemes (continued) TeSys motor starters - open version Function modules Alarm Indication of motor load LUF W0 LUFV -0 ma output LUFW Alarms Module LUFV...0 ma Analogue output Module V Aux V Aux NC Basic scheme Basic scheme Advanced Control Unit or Multifunction Control Unit Advanced Control Unit or Multifunction Control Unit Input interface LED Supply LUFW 0 Input interface Supply LUFV µp - Analogue/Digital converter Bistable Relay Digital/Analogue converter Isolation Voltage/Current converter...0 ma c V 00 Ω < load < 500 Ω c 30 V max and 0 ma min /56 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

61 Schemes (continued) TeSys motor starters - open version Communication modules Communication module ASILUFC5 Without pre-wired coil connection With pre-wired coil connection LU9B NC ASILUF C5 AS-Interface Module ASILUF C5 AS-Interface Module Com OA OA3 AS-i LU9B NC Pre-wired coil AS-i With pre-wired coil connection LU9M RC ASILUF C5 LU9M RC Pre-wired coil AS-Interface Module AS-i Basic scheme ASILUF C5 LED Ready-Fault-Pole Output Interface SI Com OA OA3 c V AS-i Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /57

62 Schemes (continued) TeSys motor starters - open version Communication modules (continued) Modbus communication modules LUL C03 Without pre-wired coil connection Modbus communication modules LUL C03 Without pre-wired coil connection LUL C03 Modbus Module LUL C03 Modbus Module Com OA OA3 LO Com V Aux D(B) D(A) 0 V 5 68 Com OA OA3 LO LI LI V c V Aux COM D(B) D(A) 0 V 5 68 With pre-wired coil connection LU9B NC With pre-wired coil connection LU9B NC LUL C03 LU9B NC Pre-wired coil LO Com V Aux Modbus Module D(B) D(A) 0 V 5 68 LUL C03 LU9B NC Pre wired coil LO LI LI V c V Aux COM Modbus Module D(B) D(A) 0 V 5 68 With pre-wired coil connection LU9M RC With pre-wired coil connection LU9M RC LUL C03 LU9M RC Pre wired coil LO Com V Aux Modbus Module D(B) D(A) 0 V 5 8 LUL C03 LU9M RC Pre wired coil LO LI LI V c V Aux COM Modbus Module D(B) D(A) 0 V 5 8 Basic scheme Basic scheme Advanced Control Unit or Multifunction Control Unit Advanced Control Unit or Multifunction Control Unit Controller x 6 Input interface LULC 03 Control unit interface Controller interface LULC 03 LED Address Ready-Fault-Pole LED Address Ready-Fault-Pole RS85 D(B) D(A) 5 Modbus 0 V RJ5 8 RS85 D(B) D(A) 5 Modbus 0 V RJ5 8 Com OA OA3 Output Interface LO Com V AL Supply V Aux AL Output Interface Com OA OA3 LO LI I/O interface LI V c AL V Aux Supply COM AL /58 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

63 Schemes (continued) TeSys motor starters - open version Communication modules (continued) Parallel wiring modules Without pre-wired coil connection With pre-wired coil connection LU9M RC LUF C00 Parallel bus Module LUF C00 Parallel bus Module Com OA OA3 Link // RJ LU9M RC Pre-wired coil Link // RJ With pre-wired coil connection LU9B NC LUF C00 LU9B NC Pre-wired coil Parallel bus Module Link // RJ Basic scheme LUF C00 Poles Ready- Fault Com OA3 OA RJ5 8 Forward running Reverse running 3 Output common Knob in position 5 Pole state 6 Reserved 7 Fault 8 Input common Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /59

64 Schemes (continued) TeSys motor starters - open version Communication modules (continued) Wiring hub and splitter box Modbus hub LU9G C3 Parallel wiring splitter box LU9 G0 N/C N/C N/C D (B) D (A) + N/C N/C 0 V X RJ 5 LU9 GC3 D (B) D (A) + Shielding 0 V 0 V X RJ 5 X3 RJ 5 X RJ 5 X5 RJ 5 X6 RJ 5 X7 RJ 5 X8 RJ 5 Shielding X9 X0 RJ 5 RJ 5 N/C N/C N/C D (B) D (A) + N/C V () 0 V Forward running Reverse running Output common N/C Pole state N/C Fault Input common Forward running N/C Output common N/C Pole state N/C Fault Input common X RJ X RJ 5 X3 RJ 5 X RJ 5 X5 RJ X6 RJ 5 X7 RJ 5 X8 LU9 G0 X9 () X0 (3) 3 c V Shielding Com Com Fault X Fault X Fault X3 Fault X Fault X5 Fault X6 Fault X7 Fault X8 Pole state X Pole state X Pole state X3 Pole state X Pole state X5 Pole state X6 Pole state X7 Pole state X8 + V Aux - V Aux + V Aux - V Aux Forward running X Forward running X Forward running X3 Forward running X Forward running X5 Forward running X6 Forward running X7 Forward running X8 Reverse running X Reverse running X Reverse running X3 Reverse running X N/C N/C N/C N/C + c V - c V + c V - c V Colours of TSX CDPppp connection cable wires () White Brown 3 Green Yellow 5 Grey 6 Pink 7 Blue 8 Red 9 Black 0 Violet Grey-pink Red-blue 3 White-green Brown-green 5 White-yellow 6 Yellow-brown 7 White-grey 8 Grey-brown 9 White-pink 0 Pink-brown RJ 5 V Aux Outputs Inputs () Not connected on connectors X to X8. Only present on RJ5 IN and OUT connectors. () 0-way HE 0 input connector. (3) 0-way HE 0 output connector. () Correspondence between wire colours and HE 0 connector pin numbers. Gateways LUF P LUF P7 LUF P9 LUF P Gateway Fip I/O - Modbus LUF P7 Gateway Profibus - Modbus LUF P9 Gateway DeviceNet - Modbus V Aux X Fip I/O X D(B) D(A) 0 V 5 8 V Aux X Profibus X D(B) D(A) 0 v 5 8 V Aux X DeviceNet 3 5 X D(B) D(A) 0 V 5 8 /60 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

65 Schemes (continued) TeSys motor starters - open version Data profile under AS-Interface Control unit present in the product Standard Advanced Multifunction Status D0 Ready (available) D Poles closed (running) Commands D0 Forward running D Reverse running Register addresses accessible under Modbus Control unit present in the product Standard Advanced Multifunction Marking Register 0 Register 99 Words Bits Commercial reference, serial number, software version Log Register 00 Register 50 Words Bits Fault log, Operating log, Log of last 5 trips Status Register 5 Register 6 Words Bits Alarm signalling (bits), Fault signalling (bits) Values Register 65 Register 73 Words Irms phase, phase, phase 3. Motor load, thermal status Earth leakage current. Phase imbalance and phase failure Register 7 Register 599 Words Bits Reserved Configuration Register 600 Register 699 Words Bits Protection and alarm thresholds, fallback mode and reset mode Commands Register 700 Register 7 Words Bits Commands Status and values Register 5 Bit 0 Short-circuit fault Bit Overcurrent fault Bit Thermal overload fault Register 55 Bit 0 Ready (available) Bit Poles closed Bit Fault Bit 3 Alarms Bit Tripped ("TRIP" position) Bit 5 Fault acknowledgement allowed Bit 6 Reserved Bit 7 Motor running Bit 8 Motor current % (bit 0) Bit 9 Motor current % (bit ) Bit 0 Motor current % (bit ) Bit Motor current % (bit 3) Bit Motor current % (bit ) Bit 3 Motor current % (bit 5) Bit Reserved Bit 5 Motor starting Register 6 Bit 3 Thermal overload alarm Register 65 Word Thermal status value Register 66 Word Motor load value (Im/Ir) Configuration Register 60 Bit 0 Manual reset on thermal overload fault Bit Remote reset on thermal overload fault Bit Automatic reset on thermal overload fault Register 68 Value 0 Fallback mode validation Value Outputs OA and OA3 unchanged Value Outputs OA and OA3 forced to 0 Value 3 Outputs OA and OA3 unchanged, signalling existence of communication failure Value Outputs OA forced to and OA3 unchanged Value 5 Outputs OA3 forced to and OA unchanged Commands Register 700 Bit 0 LO output command Register 70 Bit 0 OA output command Bit OA3 output command Bit Reserved Bit 3 Fault acknowledgement Bit Reserved Bit 5 Trip test Bit 6 5 Reserved Data accessible /6 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

66 Basic schemes TeSys motor starters - open version Non-reversing Non-reversing starter-controllers LUB /L 3/L 5/L3 Control Unit U /T V /T W 6/T3 M 3 a -wire control via -position switch 3-wire control, pulsed start with maintaining contact Connection of a motor load indicator module LUFV Start Stop A 3 A LUFV...0 ma Analogue output Module V Aux V Aux NC Connection of thermal overload fault signalling modules LUF DA0 Automatic reset Remote reset V V LUF DA0 Automatic or remote reset LUF DA0 Automatic or remote reset Z Z X X 30 V / / Z Z X X 30 V / / A A QF QF S S Control via Modbus communication module LULC 03 Without pre-wired coil connection S Control via Modbus communication module LULC 03 Without pre-wired coil connection LULC 03 Modbus Module LULC 03 Modbus Module Com OA OA3 LO Com V Aux D(B) D(A) GND 5 68 Com OA OA3 LO LI LI V c V Aux D(B) D(A) GND COM 5 68 S S A Modbus A Modbus /6 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

67 Basic schemes (continued) TeSys motor starters - open version Non-reversing Non-reversing starter controllers LUB (continued) Control via communication module ASIL UFC5 Without pre-wired coil connection Without pre-wired coil connection With local control ASILUF C5 AS-Interface Module ASILUF C5 AS-Interface Module AS-Interface AS-Interface Com OA OA3 Com OA OA3 A AS-Interface line Normal Adjustment AS-Interface line A With pre-wired coil connection LU9B NC Without pre-wired coil connection With local control ASILUF C5 AS-Interface Module ASILUF C5 AS-Interface Module AS-Interface AS-Interface LU9B NC Pre wired coil Com OA OA3 AS-Interface line AS-Interface line A Adjustment Normal Without pre-wired coil connection With multifunction control unit LUCM ASILUF C5 AS-Interface Module AS-Interface Com OA OA3 A AS-Interface line LUCM V Aux Multifonction Control Unit RJ5 D(B) D(A) GND 5 68 Bus Modbus RS 85 /63 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

68 Basic schemes (continued) TeSys motor starters - open version Reversing Reversing starter-controllers LUB -wire control via 3-position switch 3-wire control, pulsed start with maintaining contact /T /T 6/T3 /T /T 6/T3 U V W A3 B3 A B /L 3/L 5/L3 LUB Reverser Motor Controller LUB Reverser Motor Controller A3 B3 A B Control Unit Start forward running forward running Stop reverse running Stop forward running and reverse running Stop forward running Start reverse running Stop reverse running M 3 Control via communication module ASIL UFC5 With pre-wired coil connection LU9M RC With multifunction control unit LUCM 3-wire control, pulsed start with maintaining contact and limit switches ASILUF C5 AS-Interface Module LUB Reverser Motor Controller LU9M RC Pre wired coil AS-Interface A3 B3 A B AS-Interface line Limit switch forward running Stop forward running Start forward running LUCM V Aux Multifonction Control Unit D(B) D(A) GND 5 68 Stop forward running and reverse running Limit switch reverse running Stop reverse running Start reverse running Bus Modbus RS 85 Control via communication module ASILUFC5 Without pre-wired coil connection With running direction pilot lights and limit switches LUB Reverser Motor ASILUF C5 AS-Interface Module Controller A3 B3 A B Com OA OA3 AS-Interface AS-Interface line /6 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

69 Basic schemes (continued) TeSys motor starters - open version Reversing Reversing starter controllers LUB (continued) Control via Modbus communication module LULC 03 Control via Modbus communication module LULC 03 Without pre-wired coil connection With local control Without pre-wired coil connection With local control LUB Reverser Motor LULC 03 Modbus Module Controller A3 B3 A B Com OA OA3 LO Com V Aux D(B) D(A) GND 5 68 LUB Reverser Motor LULC 03 Modbus Module Controller A3 B3 A B Com OA OA3 LO LI LI V c V Aux D(B) D(A) GND COM 5 68 Modbus Modbus Start forward running Start reverse running Adjustment NOrmal Start forward running Start reverse running Adjustment Normal Reversing starter-controllers LUB + LU6M U V W /T /T 6/T3 /L 3/L 5/L3 /T /T 6/T3 /L 3/L 5/L3 Control Unit M 3 3-wire control, pulsed start with maintaining contact -wire control via 3-position switch A 3 A S S S3 S S S3 LU6M Reverser Block LU6M Reverser Block Stop forward running and Stop forward Start forward reverse running running running S5 S6 S8 A3 B3 A B A3 B3 A B Stop reverse running S7 Start reverse running S9 forward running Stop reverse running /65 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

70 0 /0 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

71 Contents 0 - Altistart U0 soft starters and TeSys model U b References page / b Dimensions page /3 b Schemes pages / to /7 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /

72 References Soft starters for asynchronous motors Altistart U0 and TeSys model U DF537 Soft start/soft stop unit for 0.75 to 5 kw motors (can be combined with the TeSys model U starter) Motor Motor power () Starter Nominal current Reference Weight 30 V 30 V 00 V 60 V kw HP kw HP A kg 3-phase supply voltage: V 50/60 Hz ATSU 0N06LT ATSU 0N09LT ATSU 0NLT ATSU 0NLT 0.90 DF5036 ATSU 0NLT LUBpBL ATSU 0N3LT 0.90 Accessorie Description Used for starter Reference Weight kg Power connector between ATSU 0NppLT and TeSys model U ATSU 0NppLT VW3 G TeSys model U starter and soft start unit combinations Numerous possibilities for combinations and options are offered. 3 LUCM ppbl Motor power Soft starter TeSys model U Voltage Power base Control unit () 30 V kw/hp 00 V kw 60 V HP 0.75/.5 ATSU 0N06LT LUB LUCp 05BL./.5./3 3 ATSU 0N06LT LUB LUCp BL.5/ ATSU 0N09LT LUB LUCp BL 5 ATSU 0N09LT LUB LUCp BL./3 ATSU 0NLT LUB LUCp BL 3/ ATSU 0NLT LUB 3 LUCp 8BL / ATSU 0NLT LUB 3 LUCp 8BL 5.5/7.5 5 ATSU 0NLT LUB 3 LUCp 3BL 7.5/0 5 0 ATSU 0N3LT LUB 3 LUCp 3BL Example of a starter-motor combination with: non-reversing power base for DOL starting (LUBpBL) control unit (LUCM ppbl) 3 power connector (VW3 G0) Altistart U0soft start/soft stop unit (ATSU 0NppLT) ATSU 0NppLT () Standard motor power ratings, HP power ratings indicated according to standard UL 508. () Depending on the configuration of the chosen TeSys model U starter, replace the p with A for standard, B for expandable, and M for multifunction. Dimensions: page /3 Schemes: pages / and /5 / Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

73 Dimensions Soft starters for asynchronous motors Altistart U0 and TeSys model U TeSys model U combination (non-reversing power base) and ATSU 0N06LT to ATSU 0NLT Mounting on 5 (35 mm) rail with VW3 G0 connector TeSys model U combination (non-reversing or reversing power base) and ATSU 0N06LT to ATSU 0NLT Side by side mounting , TeSys model U combination (non-reversing power base) and ATSU 0NLT to ATSU 0N3LT Mounting on 5 (35 mm) rail with VW3 G0 connector TeSys model U combination (non-reversing or reversing power base) and ATSU 0NLT to ATSU 0N3LT Side by side mounting , VW3 G0 connector 0,8 6 6,6 8 Reference: page / Schemes: pages / and /5 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /3

74 Schemes Soft starters for asynchronous motors Altistart U0 and TeSys model U For 0.75 to 5 kw motors ATSU 0NppLT soft start/soft stop units Power wiring Power wiring with reversing unit /T /T 6/T3 /T /T 6/T3 /L 3/L 5/L3 QF CU TeSys model U TeSys model U /L 3/L 5/L3 A ATSU 0NppLT /T /T 6/T3 /L 3/L M 3 /T /T 6/T3 /L 3/L 5/L3 QF CU TeSys model U TeSys model U with reversing unit 5/L3 A ATSU 0NppLT M 3 Compatible components (For full references, refer to our catalogue: Motor starter solutions - Control and protection components ) Code Description A Soft start/soft stop unit QF TeSys model U controller-starter CU TeSys model U control unit References: page / Dimensions: page /3 / Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

75 Schemes (continued) Soft starters for asynchronous motors Altistart U0 and TeSys model U For 0.75 to 5 kw motors ATSU 0NppLT soft start/soft stop units (continued) Automatic -wire control Without deceleration With and without deceleration c V + LUA C0 S QF A 8 7 RA ATSU 0NppLT RC COM LI LI + V BOOST LO A c V + LUA C0 S S Stop Run Stop Run QF 7 8 A RA ATSU 0NppLT RC COM LI LI + V BOOST LO A Functional diagrams Power supply voltage Green LED Logic input LI Pushbutton S Power supply voltage Green LED Logic input LI Pushbutton S Pushbutton S Logic output LO Logic output LO Yellow LED U 0 s Yellow LED U 0 s Motor voltage t t Motor voltage t t t Automatic 3-wire control Without deceleration With deceleration c V + LUA C0 S 8 7 RA ATSU 0NppLT RC COM LI LI + V BOOST LO A c V + LUA C0 7 8 RA ATSU 0NppLT RC COM LI LI + V BOOST LO A S QF A 3 QF S QF A QF 3 S Functional diagrams Power supply voltage Green LED Pushbutton S Pushbutton S Logic input LI Logic output LO 500 ms Power supply voltage Green LED Logic input LI Pushbutton S Logic input LI Pushbutton S Logic output LO Yellow LED U 0 s Yellow LED 0 s Motor voltage t t Motor voltage t t A: Soft start/soft stop unit S, S: XB B or XB5 B pushbuttons QF: TeSys model U controller-starter t: Acceleration time can be controlled by a potentiometer t: Deceleration time can be controlled by a potentiometer U : Starting time can be controlled by a potentiometer References: page / Dimensions: page /3 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /5

76 Schemes (continued) Soft starters for asynchronous motors Altistart U0 and TeSys model U For 0.75 to 5 kw motors ATSU 0NppLT soft start/soft stop units (continued) Automatic 3-wire control, with reversing unit Without deceleration With deceleration QF A QF A LUB pbl ATSU 0NppLT LUB pbl ATSU 0NppLT A3 B3 A B RA RC COM LI LI + V BOOST LO A3 B3 A B RA Run direction Run S direction S Stop S3 7 LUA C0 8 RC COM LI LI + V BOOST LO Run direction Run S direction S Stop S3 7 LUA C0 8 + c V + c V QF: TeSys model U controller-starter with reversing unit A: Soft start/soft stop unit S, S, S3: XB B or XB5 B pushbuttons S3: minimum depression time 500 ms Boost on starting and end of starting signal QF: TeSys model U controller-starter with reversing unit A: Soft start/soft stop unit S, S, S3: XB B or XB5 B pushbuttons A ATSU 0N LT RA RC COM LI LI + V BOOST LO To PLC A: Soft start/soft stop unit References: page / Dimensions: page /3 /6 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

77 Schemes (continued) Soft starters for asynchronous motors Altistart U0 and TeSys model U For 0.75 to 5 kw motors ATSU 0NppLT soft start/soft stop units (continued) Automatic control with Modbus communication module, with and without deceleration Without reversing unit With reversing unit A A A A ATSU 0NppLT LUL C03 Modbus Module ATSU 0NppLT LUL C03 Modbus Module RA RC COM LI LI 3 + V BOOST LO LU9B NC Pre-wired coil LO COM D(B) D(A) Gnd c V V Aux RA RC COM LI LI + V BOOST LO COM OA OA3 LO COM D(B) D(A) Gnd c V V Aux c V c V QF LUB pbl A3 B3 A B Function Register Bit Value Function Register Bit Value Powering down TeSys U and ATSU Powering up TeSys U and ATSU Forward 70 0 Reverse 70 Automatic control without deceleration Powering down TeSys U and ATSU Run Forward Stop Reverse 70 0 Automatic control with deceleration Automatic control without deceleration Run Run Soft stop Stop forward Stop reverse 70 0 Automatic control with deceleration (forward or reverse) Run Soft stop A: Soft start/soft stop unit A: Soft start/soft stop unit QF: TeSys model U controller-starter with reversing unit Automatic control with AS-Interface communication module, without deceleration Without reversing unit With reversing unit A A ATSU 0NppLT ATSU 0NppLT RA RC COM LI LI + V BOOST LO RA RC COM LI LI + V 3 BOOST LO QF ASI LUFC5 LUB pbl ASI LUFC5 LU9B NC Pre-wired coil c V + AS-Interface + + c V A3 B3 A B COM OA OA3 c V + AS-Interface + + c V Function Bit Value Function Bit Value Power-up and automatic control without deceleration Power-up and automatic control without deceleration Run D0 Run forward D0 Stop D0 0 Stop D0 0 Run reverse D Stop D 0 A: Soft start/soft stop unit A: Soft start/soft stop unit QF: TeSys model U controller-starter with reversing unit References: page / Dimensions: page /3 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee /7

78 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee

79 The efficiency of Telemecanique branded solutions Used in combination, Telemecanique products provide quality solutions, meeting all your Automation & Control applications requirements. A worldwide presence Constantly available b More than points of sale in 30 countries. b You can be sure to find the range of products that are right for you and which complies fully with the standards in the country where they are used. Technical assistance wherever you are b Our technicians are at your disposal to assist you in finding the optimum solution for your particular needs. b Schneider Electric provides you with all necessary technical assistance, throughout the world. Schneider Electric Industries SAS Head Office 89, bd Franklin Roosevelt 9506 Rueil-Malmaison Cedex France Simply Smart! Due to evolution of standards and equipment, the characteristics indicated in texts and images of this document do not constitute a commitment on our part without confirmation. Design: Schneider Electric Photos: Thierry Laroche, Schneider Electric Printed by: DIAED05005EN ART / 005 Elmatik AS, Türi 9, 3 Tallinn Estonia tel tel fax elmatik@elmatik.ee